Stirring and forming integrated device for ardealite concrete electric pole

Through the design of guide grooves, guide blocks and fixing bolts, combined with the cooperation of the bolts and jaws, the problem of cumbersome bolt tightening in the existing concrete pole device is solved, rapid mold docking and efficient stirring and molding are achieved, and production efficiency and pole quality are improved.

CN223199246UActive Publication Date: 2025-08-08GUI ZHOU CHANG TONG DIAN LI XIAN LU QI CAI YOU XIAN GONG SI
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Patent Information

Application Number
CN202422240304.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-12
Publication Date
2025-08-08
Estimated Expiration
2034-09-12

AI Technical Summary

Technical Problem

The existing integrated mixing and forming device of concrete poles requires a large number of bolts to be tightened during the mold clamping process, which increases the labor intensity of the operators and extends the working time and reduces production efficiency.

Method used

The design of guide grooves, guide blocks and fixing bolts is adopted. Through the cooperation of the boom and the jaw, the precise alignment and rapid docking of the upper mold and the lower mold are achieved, the number of bolts is reduced, and the stirring and molding efficiency is improved by using a servo motor to drive the stirring and centrifugal components.

Benefits of technology

The operating steps are simplified, the labor intensity of operators is reduced, the production efficiency is improved, the stability and accuracy of mold docking is ensured, and the forming quality of the pole is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a stirring and forming integrated device of a phosphogypsum concrete electric pole, which relates to the technical field of concrete electric pole forming equipment and comprises a stirring box, a support table and a suspension arm, a stirring component is arranged on the surface of the stirring box, a feed hopper is arranged on the surface of the stirring box, a discharge pipe is arranged at the bottom of the stirring box, and a guide groove, a guide block and a fixing bolt are adopted. The guide block on the upper die and the guide groove of the lower die are ensured to be accurately aligned and quickly and accurately butted through the suspension arm and the clamping jaw, and the longitudinal movement between the dies is effectively limited through the matching of the guide groove and the guide block, so that the stability and the accuracy of the butting are ensured, and therefore, after the dies are butted, the dies can be quickly and accurately butted. According to the utility model, the two sides of the die are respectively provided with two fixing bolts, and the fixing bolts penetrate through the upper die, the guide block and the lower die in a threaded manner, so that stable fixation can be realized, the use quantity of the fixing bolts is reduced, the operation steps are simplified, the labor intensity of operators is reduced, and the production efficiency is obviously improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of concrete pole forming equipment, in particular to a stirring and forming integrated device for phosphogypsum concrete poles. Background Art

[0002] Currently, the mold closing structure of the existing integrated mixing and forming device for concrete poles mostly involves precisely placing the upper mold on the lower mold, and then manually tightening it with densely arranged bolts. This process requires the installation of a large number of bolts, which not only increases the labor intensity of the operators, but also significantly prolongs the operation time and reduces production efficiency. Utility Model Content

[0003] The purpose of the utility model is to solve the shortcomings of the prior art and to propose an integrated device for mixing and forming phosphogypsum concrete poles.

[0004] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a mixing and forming integrated device for phosphogypsum concrete poles, comprising a mixing box, a support platform and a boom, the surface of the mixing box is provided with a mixing assembly, the surface of the mixing box is provided with a feed hopper, the bottom of the mixing box is provided with a discharge pipe, the surface of the support platform is provided with a support seat, the surface of the support seat is provided with a lower mold, the surface of the lower mold is provided with an upper mold, the surface of the upper mold is provided with a pouring port, the surface of the lower mold is provided with a guide groove, the bottom of the upper mold is provided with a guide block, the surfaces of the upper and lower molds are threadedly connected with fixing bolts, and the surface of the support platform is provided with a centrifugal assembly.

[0005] Preferably, the stirring assembly includes a first servo motor, a first gear, a second gear, a rotating rod and a stirring rod, the output end of the first servo motor is provided with a first gear, the surface of the first gear is meshed with a second gear, the bottom of the first gear and the second gear is provided with a rotating rod, and the surface of the rotating rod is provided with a stirring rod.

[0006] Preferably, the centrifugal assembly includes a second servo motor, a transmission rod and a turntable. The output end of the second servo motor is provided with a transmission rod, and the surface of the transmission rod is provided with a turntable.

[0007] Preferably, a clamping claw is provided at the bottom of the boom, and the shape of the clamping claw is adapted to the upper mold.

[0008] Preferably, a connecting frame is provided on the surface of the mixing box, a supporting leg is provided on the bottom of the mixing box, and the end of the discharge pipe is connected to the pouring port.

[0009] Preferably, a connecting seat is provided on the surface of the support platform, and the turntable is rotatably connected to the connecting seat.

[0010] Preferably, sealing plates are provided at both ends of the upper mold and the lower mold, and rotating rings are provided on the surfaces of the upper mold and the lower mold, and the shape of the rotating rings is adapted to the turntable.

[0011] Preferably, a support plate is provided on the surface of the support platform, and the shape and position of the guide groove are adapted to the guide block.

[0012] Beneficial effects

[0013] In the utility model, guide grooves, guide blocks and fixing bolts are adopted. Through the coordinated movement of the lifting arm and the clamping claws, the upper mold can be smoothly moved to the side of the lower mold, ensuring that the guide block on the upper mold is accurately aligned with the guide groove of the lower mold. Subsequently, the lifting arm is used to slide the upper mold horizontally along the guide groove into the lower mold, thereby realizing rapid and precise docking between the molds. Since the cooperation between the guide groove and the guide block effectively limits the longitudinal movement between the molds, the stability and accuracy of the docking are ensured. Therefore, after the mold docking is completed, only two fixing bolts need to be installed on each side of the mold. The fixing bolt threads pass through the upper mold, the guide block and the lower mold to achieve stable fixation, thereby reducing the number of fixing bolts used, simplifying the operating steps, reducing the labor intensity of the operator, and significantly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is an axonometric view of the present utility model;

[0015] Figure 2 This is a structural diagram of the mixing box and support platform of the utility model;

[0016] Figure 3 This is a structural diagram of the stirring assembly of the present utility model;

[0017] Figure 4 This is a structural diagram of the upper mold and centrifugal assembly of the present utility model;

[0018] Figure 5 For this utility model Figure 4 A magnified view of center.

[0019] Legend:

[0020] 1. Mixing box; 2. Support platform; 3. Hanging arm; 4. Mixing assembly; 401. First servo motor; 402. First gear; 403. Second gear; 404. Rotating rod; 405. Mixing rod; 5. Feed hopper; 6. Clamping jaws; 7. Connecting frame; 8. Discharge pipe; 9. Casting port; 10. Upper mold; 11. Lower mold; 12. Sealing plate; 13. Swivel; 14. Centrifugal assembly; 1401. Second servo motor; 1402. Drive rod; 1403. Turntable; 15. Support plate; 16. Connecting seat; 17. Support seat; 18. Guide groove; 19. Guide block; 20. Fixing bolt; 21. Support leg. DETAILED DESCRIPTION

[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.

[0022] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:

[0024] Reference Figure 1-5, a mixing and forming integrated device for phosphogypsum concrete poles, including a mixing box 1, a support platform 2 and a boom 3, a clamping claw 6 is provided at the bottom of the boom 3, and the shape of the clamping claw 6 is adapted to the upper mold 10, and the clamping claw 6 at the bottom of the boom 3 is used to clamp and move the upper mold 10, which is responsible for accurately moving the upper mold 10 to the specified position to achieve docking with the lower mold 11, and is a key component of the automated mold closing process. At the same time, after the pouring is completed, the upper mold 10 and the lower mold 11 are clamped and moved between the two turntables 1403 by another boom 3 and the clamping claw 6 for subsequent centrifugal operation. A stirring assembly 4 is provided on the surface of the mixing box 1, and the stirring assembly 4 includes a first servo motor 401, a first gear 402, a second gear 403, a rotating rod 404 and a stirring rod 405. The output end of the first servo motor 401 is provided with a first gear 402, and the surface of the first gear 402 is meshed with the second gear 403. The bottoms of the first gear 402 and the second gear 403 are provided with a rotating rod. The movable rod 404 is provided with a stirring rod 405 on the surface of the rotating rod 404. The first servo motor 401 provides power to drive the first gear 402 to rotate. The first gear 402 and the second gear 403 transmit power through meshing, so that the two rotating rods 404 rotate and drive the stirring rod 405 to stir the raw materials. Double-axis stirring is adopted to fully achieve uniform mixing of the raw materials. A connecting frame 7 is provided on the surface of the mixing box 1. The connecting frame 7 provides support for the first servo motor 401. The bottom of the mixing box 1 is provided with a supporting leg 21. The surface of the mixing box 1 is provided with a feeding hopper 5. The two feeding hoppers 5 are used to add raw materials and phosphogypsum into the mixing box 1 respectively. It is the entrance for the raw materials to enter the mixing process. A discharge pipe 8 is provided at the bottom of the mixing box 1. The end of the discharge pipe 8 is connected to the pouring port 9. The discharge pipe 8 is a retractable and adjustable hose, which is convenient for removing the discharge pipe 8 according to the movement between the molds. The mixed concrete mixture is discharged from the mixing box 1 through the discharge pipe 8 and injected into the mold through the pouring port 9.

[0025] The surface of the support platform 2 is provided with a support seat 17, and the lower mold 11 is supported by the setting of the support seat 17. The surface of the support seat 17 is provided with a lower mold 11, and the surface of the lower mold 11 is provided with an upper mold 10. The upper mold 10 and the lower mold 11 together constitute a mold system for forming an electric pole. The lower mold 11 is placed on the support seat 17, and the upper mold 10 is moved and docked by the boom 3 and the clamping claw 6. The surface of the upper mold 10 is provided with a pouring port 9, and the pouring of the material is realized through the pouring port 9. The surface of the lower mold 11 is provided with a guide groove 18. The upper mold 10 is provided with a guide groove 18. A guide block 19 is provided at the bottom, and the shape and position of the guide groove 18 are adapted to the guide block 19, ensuring the precise alignment of the upper mold 10 and the lower mold 11 during the docking process, preventing offset, and improving the mold closing accuracy. At the same time, it effectively limits the longitudinal movement between the molds, ensuring the stability and accuracy of the docking. The surfaces of the upper mold 10 and the lower mold 11 are threadedly connected with a fixing bolt 20, which threads through the upper mold 10, the guide block 19 and the lower mold 11, and finally fixes the upper mold 10 and the lower mold 11 to ensure the stability of the mold during the molding process.

[0026] Both ends of the upper mold 10 and the lower mold 11 are provided with sealing plates 12, which are used to seal both ends of the mold to prevent material from flowing out from both ends. The surfaces of the upper mold 10 and the lower mold 11 are provided with rotating rings 13, and the shape of the rotating rings 13 is adapted to the turntable 1403, so that the rotating rings 13 can be driven to rotate by the turntable 1403, thereby rotating the upper mold 10 and the lower mold 11. The surface of the support platform 2 is provided with a centrifugal assembly 14, which includes a second servo motor 1401, a transmission rod 1402 and a turntable 1403. The output end of the second servo motor 1401 is provided with a transmission rod 1402, and the surface of the transmission rod 1402 is provided with a turntable 1403. The drive transmission rod 1402 and the turntable 1403 are driven to rotate. Since the turntable 1403 and the rotating ring 13 are adapted to each other, the rotating ring 13 is driven to rotate, so that the upper mold 10 and the lower mold 11 rotate together. The centrifugal force generated by the rotation helps to evenly distribute the concrete and improve the density, thereby improving the quality of the pole. A connecting seat 16 is provided on the surface of the support platform 2. The turntable 1403 is rotatably connected to the connecting seat 16. The setting of the connecting seat 16 provides support for the rotation of the turntable 1403 on the other side. The turntables 1403 on both sides cooperate with each other to enable the rotating ring 13 to rotate. A support plate 15 is provided on the surface of the support platform 2. The setting of the support plate 15 provides support for the second servo motor 1401.

[0027] Through the two feeding hoppers 5, raw materials and phosphogypsum are added to the mixing box 1 respectively. Pay attention to adding them according to the ratio requirements to ensure the quality of the concrete. Turn on the first servo motor 401. The first servo motor 401 provides power to drive the first gear 402 to rotate. The first gear 402 and the second gear 403 transmit power through meshing, so that the two rotating rods 404 rotate, and drive the stirring rod 405 to stir the raw materials, thereby completing the double-axis stirring and achieving sufficient and uniform mixing of the raw materials. Through the coordinated movement of the hanging arm 3 and the clamping jaws 6, the upper mold 10 can be smoothly moved to the side of the lower mold 11, ensuring that the guide block 19 on the upper mold 10 is accurately aligned with the guide groove 18 of the lower mold 11. Subsequently, the hanging arm 3 is used to make the upper mold 10 slide horizontally along the guide groove 18 into the lower mold 11. Then, after the mold docking is completed, only two fixing bolts 20 need to be installed on each side of the mold. The fixing bolt threads 20 pass through the upper mold 10 and the guide block 19 and the lower mold 11 can be firmly fixed, and the discharge pipe 8 at the bottom of the mixing box 1 is opened to allow the mixed concrete mixture to flow into the mold through the pouring port 9. The pouring amount is controlled according to the capacity of the mold to ensure that the concrete mixture fills the mold but not too much. After pouring is completed, the discharge pipe 8 is taken out from the pouring port 9, and then the pouring port 9 is sealed, and the two ends of the mold are sealed through the blocking plate 12. The upper mold 10 and the lower mold 11 are clamped and moved between the two turntables 1403 by the boom 3 and the clamping claw 6. The transmission rod 1402 and the turntable 1403 are driven to rotate by the second servo motor 1401. Since the turntable 1403 and the rotating ring 13 are adapted to each other, the rotating ring 13 is driven to rotate, so that the upper mold 10 and the lower mold 11 rotate together. The centrifugal force generated by the rotation helps to evenly distribute and improve the density of the concrete, thereby improving the quality of the pole, thereby completing the integrated mixing and molding operation of the pole. Specific embodiment two:

[0029] On the premise of meeting the above structure, a spiral screw can be arranged in the connecting pipe between the discharge pipe 8 and the mixing box 1. The spiral screw is driven by an independent motor. As the spiral screw rotates, its spiral blades will continuously push the material in the mixing box 1 forward until the material is smoothly transported to the discharge pipe 8. This not only enhances the power of material transportation, but also effectively prevents the accumulation or blockage of materials at the entrance of the discharge pipe 8, thereby ensuring the continuity and smoothness of the subsequent pouring process.

[0030] In summary:

[0031] 1. By using the guide groove 18, the guide block 19 and the fixing bolt 20, the upper mold 10 can be smoothly moved to the side of the lower mold 11 through the coordinated movement of the hanging arm 3 and the clamping jaw 6, ensuring that the guide block 19 on the upper mold 10 is accurately aligned with the guide groove 18 of the lower mold 11. Subsequently, the hanging arm 3 is used to slide the upper mold 10 horizontally along the guide groove 18 into the lower mold 11, thereby achieving rapid and accurate docking between the molds. Since the cooperation between the guide groove 18 and the guide block 19 effectively limits the longitudinal movement between the molds, the stability and accuracy of the docking are ensured. Therefore, after the mold docking is completed, only two fixing bolts 20 need to be installed on each side of the mold. The fixing bolt threads 20 pass through the upper mold 10, the guide block 19 and the lower mold 11 to achieve stable fixation, thereby reducing the number of fixing bolts 20 used, simplifying the operation steps, reducing the labor intensity of the operator, and significantly improving production efficiency.

[0032] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0033] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for mixing and forming phosphogypsum concrete poles, comprising a mixing box (1), a support platform (2) and a boom (3), characterized in that: The surface of the mixing box (1) is provided with a mixing assembly (4), the surface of the mixing box (1) is provided with a feed hopper (5), the bottom of the mixing box (1) is provided with a discharge pipe (8), the surface of the support platform (2) is provided with a support seat (17), the surface of the support seat (17) is provided with a lower mold (11), the surface of the lower mold (11) is provided with an upper mold (10), the surface of the upper mold (10) is provided with a pouring port (9), the surface of the lower mold (11) is provided with a guide groove (18), the bottom of the upper mold (10) is provided with a guide block (19), the surfaces of the upper mold (10) and the lower mold (11) are threadedly connected with fixing bolts (20), and the surface of the support platform (2) is provided with a centrifugal assembly (14).

2. The device for mixing and forming a phosphogypsum concrete pole according to claim 1, characterized in that: The stirring assembly (4) comprises a first servo motor (401), a first gear (402), a second gear (403), a rotating rod (404) and a stirring rod (405); the output end of the first servo motor (401) is provided with the first gear (402); the surface of the first gear (402) is meshed with the second gear (403); the bottom of the first gear (402) and the second gear (403) is provided with a rotating rod (404); the surface of the rotating rod (404) is provided with the stirring rod (405).

3. The device for mixing and forming a phosphogypsum concrete pole according to claim 1, characterized in that: The centrifugal assembly (14) comprises a second servo motor (1401), a transmission rod (1402) and a turntable (1403); the output end of the second servo motor (1401) is provided with the transmission rod (1402), and the surface of the transmission rod (1402) is provided with the turntable (1403).

4. The device for mixing and forming a phosphogypsum concrete pole according to claim 1, characterized in that: A clamping claw (6) is provided at the bottom of the suspension arm (3), and the shape of the clamping claw (6) is adapted to the upper mold (10).

5. The device for mixing and forming a phosphogypsum concrete pole according to claim 1, characterized in that: A connecting frame (7) is provided on the surface of the mixing box (1), a supporting leg (21) is provided on the bottom of the mixing box (1), and the end of the discharge pipe (8) is connected to the pouring port (9).

6. The device for mixing and forming a phosphogypsum concrete pole according to claim 3, characterized in that: A connecting seat (16) is provided on the surface of the support platform (2), and the turntable (1403) is rotatably connected to the connecting seat (16).

7. The device for mixing and forming a phosphogypsum concrete pole according to claim 3, characterized in that: Both ends of the upper mold (10) and the lower mold (11) are provided with sealing plates (12), and the surfaces of the upper mold (10) and the lower mold (11) are provided with rotating rings (13), and the shape of the rotating rings (13) is adapted to the turntable (1403).

8. The device for mixing and forming a phosphogypsum concrete pole according to claim 1, characterized in that: A support plate (15) is provided on the surface of the support platform (2), and the shape and position of the guide groove (18) are adapted to the guide block (19).