Automatic feeding device for color master batch processing
By introducing an inclined feeder and an adjustable baffle design into the masterbatch processing device, the problem of inaccurate feeding volume in the prior art is solved, and precise control of feeding volume and improvement of production efficiency is achieved.
Patent Information
- Application Number
- CN202421980049.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The existing masterbatch processing device cannot accurately control the loading amount, resulting in inaccurate discharge, affecting production efficiency and product quality stability.
An automatic feeding device including a feeding machine, a guide frame, a conveyor belt and a control assembly is designed. Through an inclined design and an adjustable baffle structure, precise control of the discharge volume is achieved. Combined with the sliding connection of the guide groove and the rubber pad, the baffle position is adjusted to adjust the discharge volume.
The accuracy and efficiency of masterbatch loading is improved, material accumulation is prevented, and the applicability of the device and the stability of the production process are improved.
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Figure CN223199345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of masterbatch processing, in particular to an automatic feeding device for masterbatch processing. Background Art
[0002] Masterbatch is a new type of colorant specially used for polymer materials. It is composed of three basic elements: pigment or dye, carrier and additive. It is widely used in coloring and functional modification in the fields of plastics, rubber, fiber, etc. In the processing of masterbatch, the loading link is a crucial step.
[0003] Traditional masterbatch loading methods mostly use manual loading, which is not only labor-intensive and inefficient, but also prone to human errors, resulting in inaccurate loading quantities and affecting the stability of product quality.
[0004] With the continuous development of industrial automation technology, some simple mechanical feeding devices have begun to be used in the field of masterbatch processing. These devices usually use conveyor belts, screw conveyors, etc. to transport masterbatch to processing equipment. However, they have some shortcomings. For example, the feeding speed and discharge volume of these devices are difficult to accurately control, which can easily lead to material accumulation or insufficient supply.
[0005] A search revealed that Chinese patent publication number CN221136568U discloses an automatic feeding device for masterbatch processing, comprising a feeder, a base positioned to the right of the feeder, a conveyor belt mounted on top of the base, a suction fan mounted on one side of the conveyor belt, and a processing assembly mounted on top of the base. The processing assembly includes an adjustment mechanism mounted on top of the base, a dust removal mechanism is mounted on one side of the conveyor belt, the cylinder output end is fixedly connected to a connecting block, the connecting block is rotatably connected to a concave block via a rotating shaft, the slider is slidably connected to the outer wall of a first slide rod, the conveyor belt is rotatably connected to a fixed column via a bearing, and the mounting plate is slidably connected to the outer wall of a second slide rod. This utility model solves the problem of existing devices where the conveyor belt cannot be adjusted in angle, making it impossible to feed processing devices at different heights, thereby affecting the device's applicability.
[0006] In the above technology, although the material can be loaded through the transmission belt, when the feeder is feeding, after the material is directly added into the feeder, the raw material will automatically slide out from the outlet of the feeder, and the device is also unable to control the amount of discharge according to the amount of feed. This results in that in the actual production process, the accuracy of loading cannot be effectively guaranteed, and it cannot meet the needs of some production processes that have precise requirements for the loading amount, thereby affecting the applicability of the device. For this reason, an automatic loading device for masterbatch processing is proposed to solve the above problems. Utility Model Content
[0007] In order to make up for the above shortcomings, the utility model provides an automatic feeding device for masterbatch processing, which aims to improve the problem in the prior art that "the device cannot control the amount of discharge according to the amount of feed, resulting in the inability to effectively guarantee the accuracy of feeding, thereby affecting the applicability of the device."
[0008] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solutions: an automatic feeding device for masterbatch processing, comprising a feeder, a feed port is provided at the top of the feeder, a material guide frame is provided on the right side of the feeder, a conveyor is provided on the right side of the feeder, a conveyor belt is provided on the inner wall of the conveyor, a control component is provided on the right side of the feeder near the inner wall of the material guide frame, the control component includes a baffle, the inner wall of the bottom end of the feeder is set to an inclined shape, a slide groove is provided on the right side of the feeder, a guide groove is provided on the inner wall of the right side of the feeder near the slide groove, and the baffle is slidably connected to the inner wall of the guide groove.
[0009] As a further description of the above technical solution:
[0010] A support assembly is provided at the top end of the conveyor belt. The support assembly includes a material guide plate. The material guide plate is fixedly installed on the top end of the conveyor belt.
[0011] As a further description of the above technical solution:
[0012] The top end of the baffle is fixedly connected with a guide plate, and the guide plate is slidably connected to the inner wall of the guide groove.
[0013] As a further description of the above technical solution:
[0014] A positioning groove is provided on the right side of the guide plate, and a positioning block is slidably connected to the inner wall of the positioning groove.
[0015] As a further description of the above technical solution:
[0016] The right side of the positioning block is fixedly connected with a guide block, and the top and bottom ends of the guide block are both fixedly connected with rubber pads.
[0017] As a further description of the above technical solution:
[0018] The right side of the feeder is provided with a card slot on the inner wall of the front surface close to the chute, and multiple groups of card slots are provided, and the multiple groups of card slots are all provided on the right side of the feeder.
[0019] As a further description of the above technical solution:
[0020] The rubber pad and the guide block are clamped on the inner wall of the clamping groove, and the guide block and the rubber pad are slidably connected to the inner wall of the sliding groove.
[0021] As a further description of the above technical solution:
[0022] The right side of the guide plate is fixedly connected with a side plate and two groups are provided. The two groups of side plates are symmetrically arranged with the center line of the guide plate as the symmetry axis.
[0023] The utility model has the following beneficial effects:
[0024] 1. In the utility model, the guide block is moved to the right to drive the rubber pad to slide out of the card slot. At this time, the rubber pad can be moved upward to drive the baffle to move upward. The amount of discharge can be adjusted by moving the baffle, so that the accuracy of feeding can be adjusted according to needs, and at the same time, excessive discharge can be prevented from causing accumulation and affecting processing efficiency, thereby improving applicability.
[0025] 2. In the present invention, the material guide plate is provided to provide a supporting effect during material conveying, preventing the material from sliding backward and being unable to be conveyed due to the high inclination of the conveyor belt. At the same time, the side plate is provided to prevent the material from falling out. The material guide plate and the side plate cooperate to stably convey the material, thereby improving the efficiency and effect of automatic loading. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 This is a schematic diagram of the three-dimensional structure of the overall device in the utility model;
[0027] Figure 2 This is a schematic cross-sectional view of the three-dimensional structure of the feeder in the present invention;
[0028] Figure 3 This is a schematic cross-sectional view of the three-dimensional structure of the guide plate in the present invention;
[0029] Figure 4 It is a schematic diagram of the three-dimensional structure of the card slot and the guide plate in the utility model.
[0030] Legend:
[0031] 1. Feeder; 2. Feed port; 3. Baffle; 4. Guide frame; 5. Conveyor belt; 6. Conveyor; 31. Guide block; 32. Guide plate; 33. Guide groove; 34. Slide; 35. Rubber pad; 36. Positioning block; 37. Positioning groove; 38. Card slot; 51. Guide plate; 52. Side panel. DETAILED DESCRIPTION
[0032] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0033] Reference Figure 1 、 Figure 2 and Figure 4 The utility model provides an embodiment: an automatic feeding device for masterbatch processing, comprising a feeder 1 that can store masterbatch materials and simultaneously cooperate with a guide frame 4 to discharge materials. The top of the feeder 1 is provided with a feed port 2 for feeding materials from a feed port 2. The right side of the feeder 1 is provided with a guide frame 4 that can guide the masterbatch materials to a conveyor belt 5. The guide frame 4 is arranged in an inclined shape to facilitate discharge. The right side of the feeder 1 is provided with a conveyor 6 that drives the conveyor belt 5 for conveying. The inner wall of the conveyor 6 is provided with a conveyor belt 5 that can convey the masterbatch to the processing place. The right side of the feeder 1 is provided with a material guide frame 4 near the inner wall of the material guide frame 4. There is a control component, which includes a baffle 3 that can block the masterbatch in the feeder 1. The inner wall of the bottom end of the feeder 1 is set to an inclined shape. By setting it to an inclined shape, the masterbatch can slide to the right along the inclined shape and slide out from the right side of the feeder 1 into the guide frame 4, which can prevent the masterbatch from staying in the feeder 1 and causing waste. A slide groove 34 is provided on the right side of the feeder 1 to provide movement of the guide block 31 and the rubber pad 35. A guide groove 33 is provided on the inner wall of the right side of the feeder 1 near the slide groove 34 to provide movement of the baffle 3 and the guide plate 32. The baffle 3 is slidably connected to the inner wall of the guide groove 33.
[0034] Reference Figure 1 、 Figure 2 and Figure 4 A support assembly is provided at the top of the conveyor belt 5, and the support assembly includes a guide plate 51 that can support the masterbatch to prevent the masterbatch from sliding back along the inclined conveyor belt 5. The guide plate 51 is fixedly installed at the top of the conveyor belt 5.
[0035] Reference Figure 2 、 Figure 3 and Figure 4The top of the baffle 3 is fixedly connected to a guide plate 32 that provides support and drives the baffle 3 to move. The guide plate 32 is slidably connected to the inner wall of the guide groove 33. A positioning groove 37 is provided on the right side of the guide plate 32 for moving the positioning block 36. The inner wall of the positioning groove 37 is slidably connected to the positioning block 36 that drives the guide plate 32 to move. The right side of the positioning block 36 is fixedly connected to a guide block 31 that drives the positioning block 36 to move. The top and bottom ends of the guide block 31 are fixedly connected to a rubber pad 35 that increases the friction with the inner wall of the slot 38 and increases the stability of the limit. The rubber pad 35 is set to a rubber material, which can increase the friction with the slot 38, thereby increasing stability.
[0036] Reference Figure 2 、 Figure 3 and Figure 4 The right side of the feeder 1 is provided with a card slot 38 on the inner wall of the front surface near the chute 34, and there are multiple groups of card slots 38, and the multiple groups of card slots 38 are all provided on the right side of the feeder 1. The rubber pad 35 and the guide block 31 are slid into the card slot 38 to limit the baffle 3. The position of the baffle 3 can be adjusted by the multiple groups of card slots 38, so that the size of the opening of the baffle 3 can be adjusted, and the amount of masterbatch discharge can be controlled, which improves applicability. The rubber pad 35 and the guide block 31 are clamped on the inner wall of the card slot 38, and the guide block 31 and the rubber pad 35 are slidably connected to the inner wall of the chute 34.
[0037] Reference Figure 1 、 Figure 2 and Figure 4 The right side of the guide plate 51 is fixedly connected to a side plate 52 and two groups are provided. The two groups of side plates 52 are symmetrically arranged with the center line of the guide plate 51 as the symmetry axis. The two groups of side plates 52 can prevent the masterbatch from falling onto the conveyor belt 5 and falling outward, thereby improving the efficiency of masterbatch transportation. At the same time, the guide plate 51 can prevent the masterbatch from sliding backward after being conveyed to the inclined conveyor belt 5, so that the masterbatch transportation can be carried out stably, thereby improving the efficiency of transportation and loading.
[0038] Working principle: When in use, first, add the masterbatch raw material into the feeder 1 from the feed port 2. Since the inner wall of the bottom end of the feeder 1 is set to an inclined shape, the masterbatch will slide to the right along the inclined inner wall. By manually pushing the guide block 31, the guide block 31 drives the positioning block 36 to slide in the positioning groove 37, driving the rubber pad 35 to slide out of the slot 38, and releasing the limit of the guide block 31. At this time, the moving guide block 31 drives the rubber pad 35 and the guide plate 32 and baffle 3 connected thereto to move, and the guide plate 32 slides in the guide groove 33, and the guide block 31 and The rubber pad 35 slides in the slide groove 34. When the baffle 3 is moved to the position that needs to be adjusted, the rubber pad 35 and the guide block 31 are moved and clamped into the clamping groove 38 at the corresponding position on the right side of the feeder 1, so that the position of the baffle 3 is fixed. By clamping the rubber pad 35 and the guide block 31 into the clamping groove 38 at different positions, the size of the opening of the baffle 3 can be adjusted, thereby controlling the amount of masterbatch discharged. The accuracy of the discharge can be adjusted according to needs, thereby improving applicability. The masterbatch sliding out from the right side of the feeder 1 will enter the guide frame 4 and then be guided to the conveyor belt 5.
[0039] During the process of conveying masterbatches on the conveyor belt 5, the guide plate 51 fixedly installed on the top of the conveyor belt 5 and the two sets of side plates 52 symmetrically arranged on the right side play a role. The guide plate 51 can support the masterbatch to prevent it from sliding back along the inclined conveyor belt 5. The side plates 52 can prevent the masterbatch from falling outward on the conveyor belt 5, so that the masterbatch can be stably conveyed to the processing site, completing the automatic loading process.
[0040] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An automatic feeding device for masterbatch processing, comprising a feeder (1), characterized in that: The top of the feeder (1) is provided with a feed port (2), the right side of the feeder (1) is provided with a material guide frame (4), the right side of the feeder (1) is provided with a conveyor (6), the inner wall of the conveyor (6) is provided with a conveyor belt (5), the right side of the feeder (1) is provided with a control component close to the inner wall of the material guide frame (4), the control component includes a baffle (3), the bottom inner wall of the feeder (1) is set to be inclined, the right side of the feeder (1) is provided with a slide groove (34), the right side of the feeder (1) is provided with a guide groove (33), and the baffle (3) is slidably connected to the inner wall of the guide groove (33).
2. The automatic feeding device for masterbatch processing according to claim 1, characterized in that: A support assembly is provided at the top end of the conveyor belt (5), and the support assembly comprises a material guide plate (51). The material guide plate (51) is fixedly mounted on the top end of the conveyor belt (5).
3. The automatic feeding device for masterbatch processing according to claim 1, characterized in that: A guide plate (32) is fixedly connected to the top end of the baffle (3), and the guide plate (32) is slidably connected to the inner wall of the guide groove (33).
4. The automatic feeding device for masterbatch processing according to claim 3, characterized in that: A positioning groove (37) is provided on the right side of the guide plate (32), and a positioning block (36) is slidably connected to the inner wall of the positioning groove (37).
5. The automatic feeding device for masterbatch processing according to claim 4, characterized in that: The right side of the positioning block (36) is fixedly connected to a guide block (31), and the top and bottom ends of the guide block (31) are fixedly connected to rubber pads (35).
6. The automatic feeding device for masterbatch processing according to claim 5, characterized in that: A card slot (38) is provided on the inner wall of the front surface of the right side of the feeder (1) near the chute (34), and multiple groups of card slots (38) are provided, and the multiple groups of card slots (38) are all provided on the right side of the feeder (1).
7. The automatic feeding device for masterbatch processing according to claim 6, characterized in that: The rubber pad (35) and the guide block (31) are clamped on the inner wall of the clamping groove (38), and the guide block (31) and the rubber pad (35) are slidably connected to the inner wall of the sliding groove (34).
8. The automatic feeding device for masterbatch processing according to claim 2, characterized in that: The right side of the guide plate (51) is fixedly connected to a side plate (52), and two groups of side plates (52) are provided. The two groups of side plates (52) are symmetrically arranged with the center line of the guide plate (51) as the symmetry axis.
Citation Information
Patent Citations
Automatic feeding device for color master batch processing
CN221136568U