Induction power-off device for cutting water gap of toy tire

By equipping the toy tire water outlet cutting equipment with infrared safety protectors and sensing frames, real-time monitoring of the operator and automatic power outage are achieved, the accidental injury caused by the lack of protection of the equipment is solved, and the risk of production accidents is reduced.

CN223199465UActive Publication Date: 2025-08-08WENG YUAN COUNTY KAINAN PLASTIC CO LTD
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Patent Information

Application Number
CN202422508707.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-08
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

The existing toy tire after injection molding of water outlet cutting equipment lacks protective devices, which leads to a high risk of accidental contact and injury during the cutting process.

Method used

Design an inductive power-off device for cutting water outlets of toy tires, equipped with an infrared safety protector and an infrared sensing frame, which monitors the cutting area in real time and automatically cuts off power when the operator is detected to approach, preventing accidental injuries.

Benefits of technology

It effectively reduces the risk of production accidents and protects operator safety through real-time monitoring and automatic power outage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an induction power-off device for cutting a water gap of a toy tire, which comprises a water gap cutting mechanism, an infrared safety protector which is assembled on the water gap cutting mechanism and can automatically control the water gap cutting mechanism to start and stop, and a plurality of guide frames which are fixedly arranged on two sides of the water gap cutting mechanism through bolts, the infrared induction frame penetrates into the guide frame from the water gap cutting mechanism to be assembled and comprises a support arm which is assembled with the guide frame and is provided with a track groove, a metal cross bar welded at the front end of the support arm, a push-pull handle welded at the middle part of the front end of the metal cross bar, and infrared induction rods fixedly arranged below the two ends of the metal cross bar; the lead is connected with the infrared induction rod and extends to be connected with the infrared safety protector; the device is provided with the infrared safety protector and the infrared induction frame, a cutting area can be monitored in real time, a power source can be cut off in time, an operator is prevented from being injured due to accidental contact, and therefore the risk of production accidents is reduced.
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Description

Technical Field

[0001] The utility model particularly relates to an induction power-off device for cutting the sprue of a toy tire. Background Art

[0002] In the mold industry, sprue material refers to the waste material from the injection molding machine nozzle to the mold and all the way to the finished product. After the entire injection molding process is completed, the finished product is often connected to the sprue material. This material requires shearing or other secondary processing equipment to remove any remaining plastic material from the plastic product and the sprue runner, separating the product from the sprue material and obtaining a complete injection molded product.

[0003] Therefore, after injection molding, toy tires need to be manually placed on the equipment, and then the machine is operated to cut the sprue inside the toy tires. However, these production equipments lack protective devices. After manually placing the toy tires on the equipment, improper operation can easily lead to accidental contact and injury, thus increasing the risk of production accidents. Summary of the Invention

[0004] In view of the deficiencies in the prior art, the purpose of the present invention is to provide an induction power-off device for cutting the sprue of a toy tire.

[0005] The technical solution adopted by the utility model to solve its technical problems is:

[0006] An inductive power-off device for toy tire sprue cutting comprises a sprue cutting mechanism, an infrared safety protector mounted on the sprue cutting mechanism and capable of automatically controlling the start and stop of the sprue cutting mechanism, a plurality of guide frames fixedly mounted on both sides of the sprue cutting mechanism by bolts, and an infrared sensing frame that is inserted from the sprue cutting mechanism into the guide frames for assembly and is electrically connected to the infrared safety protector. The infrared sensing frame comprises a support arm with a track groove assembled with the guide frame, a metal cross bar welded to the front end of the support arm, a push-pull handle welded to the middle of the front end of the metal cross bar, an infrared sensing rod fixedly mounted below both ends of the metal cross bar, and a wire extending from the infrared sensing rod to the infrared safety protector.

[0007] Preferably, the infrared ports of the infrared sensing rods are arranged relative to each other.

[0008] Preferably, the guide frame includes a C-shaped frame body, fixed ends bent upward at both ends of the C-shaped frame body, track bars integrally formed at the upper and lower ends inside the C-shaped frame body for matching the track grooves on the support arm, and a spun stud arranged in the middle of the side of the C-shaped frame body for squeezing and fixing the support arm.

[0009] Preferably, a reinforcing rib is welded between the fixed end and the C-shaped frame.

[0010] Preferably, four guide frames are provided.

[0011] Preferably, the nozzle cutting mechanism includes a workbench, a pillar welded to the rear end of the workbench, a support plate welded to the upper end of the pillar, a stamping cylinder fixedly mounted on the support plate with the output end facing downward, an electromagnetic valve mounted on the side of the stamping cylinder, and a nozzle cutter mounted on the output end of the stamping cylinder.

[0012] The beneficial effects of the utility model are as follows: the device is equipped with an infrared safety protector and an infrared sensing frame, which can monitor the cutting area in real time and cut off the power supply in time to prevent the operator from being injured due to accidental contact, thereby reducing the risk of production accidents. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a structural diagram of an induction power-off device for cutting the sprue of a toy tire according to the present utility model;

[0014] Figure 2 for Figure 1 Exploded view of

[0015] Figure 3 for Figure 2 Structural diagram of the middle water nozzle cutting mechanism;

[0016] Figure 4 for Figure 2 Structural diagram of the middle guide frame;

[0017] Figure 5 for Figure 2 Structural diagram of the mid-infrared sensing frame. DETAILED DESCRIPTION

[0018] The present invention will be further described below with reference to the accompanying drawings and specific embodiments so that those skilled in the art can better understand the present invention and implement it. However, the embodiments are not intended to limit the present invention.

[0019] Example

[0020] An induction power-off device for cutting the water nozzle of a toy tire, such as Figure 1-5 As shown, it includes a nozzle cutting mechanism 1, an infrared safety protector 2 assembled on the nozzle cutting mechanism 1 and capable of automatically controlling the start and stop of the nozzle cutting mechanism 1, a plurality of guide frames 3 fixedly mounted on both sides of the nozzle cutting mechanism 1 by bolts, and an infrared sensing frame 4 assembled from the nozzle cutting mechanism 1 through the guide frame 3 and electrically connected to the infrared safety protector 2.

[0021] The sprue cutting mechanism 1 includes a workbench 11, a pillar 12 welded to the rear end of the workbench 11, a supporting plate 13 welded to the upper end of the pillar 12, a stamping cylinder 14 fixedly mounted on the supporting plate 13 with the output end facing downward, an electromagnetic valve 15 mounted on the side of the stamping cylinder 14, and a sprue cutter 16 mounted on the output end of the stamping cylinder 14. Specifically, the sprue cutter 16 is close to the workbench 11 and can perform sprue cutting processing on the toy tire placed on the workbench 11.

[0022] The guide frame 3 comprises a C-shaped frame body 31, fixed ends 32 bent upward at both ends of the C-shaped frame body 31, track bars 33 integrally formed at the upper and lower ends of the C-shaped frame body 31 for engaging with the track grooves on the support arms 41, and a spun stud 34 provided in the middle of the side of the C-shaped frame body 31 for squeezing and securing the support arms 41. Specifically, the fixed ends 32 abut against the side of the support plate 13 and are secured thereto by bolts.

[0023] A reinforcing rib 321 is welded between the fixed end 32 and the C-shaped frame 31 .

[0024] In this embodiment, four guide frames 3 are provided, specifically, to stably mount the infrared sensor frame 4 .

[0025] The infrared sensing frame 4 includes a support arm 41 with a track groove assembled with the guide frame 3, a metal cross bar 42 welded to the front end of the support arm 41, a push-pull handle 43 welded to the middle of the front end of the metal cross bar 42, an infrared sensing rod 44 fixedly installed below the two ends of the metal cross bar 42, and a wire 45 extending from the infrared sensing rod 44 to the infrared safety protector 2.

[0026] It should be further explained that by pulling the metal crossbar 42 through the push-pull handle 43, the support arm 41 slides in the guide frame 3, and the entire infrared sensor frame 4 can be adjusted to move forward and backward, thereby setting the operator's safe operating distance.

[0027] The infrared ports of the infrared sensing rods 44 are arranged relative to each other. Specifically, the distance between the two infrared sensing rods 44 is the operating area of the sprue cutting mechanism 1 where the toy tire is manually placed. Therefore, the two infrared sensing rods 44 can timely sense the operator's hands, and feedback is given to the infrared safety protector 2 to control the sprue cutting mechanism 1 to cut off the power and pause. After detecting that the operator's hands are removed, the infrared safety protector 2 is fed back again to control the sprue cutting mechanism 1 to power on and operate.

[0028] The above embodiments of the present invention are not intended to limit the scope of protection of the present invention, and the implementation methods of the present invention are not limited thereto. All other modifications, replacements or changes made to the above structure of the present invention based on the above contents of the present invention, in accordance with common technical knowledge and customary means in this field, without departing from the above basic technical ideas of the present invention, should fall within the scope of protection of the present invention.

Claims

1. An inductive power-off device for nozzle cutting of a toy tire, comprising a nozzle cutting mechanism and an infrared safety protector mounted on the nozzle cutting mechanism and capable of automatically controlling the start and stop of the nozzle cutting mechanism, characterized in that: It also includes several guide frames fixedly installed on both sides of the nozzle cutting mechanism by bolts, and an infrared sensing frame that is assembled from the nozzle cutting mechanism into the guide frame and electrically connected to the infrared safety protector. The infrared sensing frame includes a support arm with a track groove assembled with the guide frame, a metal cross bar welded to the front end of the support arm, a push-pull handle welded to the middle of the front end of the metal cross bar, an infrared sensing rod fixedly installed below the two ends of the metal cross bar, and a wire extending from the infrared sensing rod to the infrared safety protector.

2. The induction power-off device for toy tire sprue cutting according to claim 1, characterized in that: The infrared ports of the infrared sensor rods are arranged opposite to each other.

3. The induction power-off device for toy tire sprue cutting according to claim 1, characterized in that: The guide frame includes a C-shaped frame body, fixed ends bent upward at both ends of the C-shaped frame body, track bars integrally formed at the upper and lower ends of the C-shaped frame body for matching the track grooves on the support arm, and a spun stud arranged in the middle of the side of the C-shaped frame body for squeezing and fixing the support arm.

4. The induction power-off device for toy tire sprue cutting according to claim 1, characterized in that: Reinforcing ribs are welded between the fixed end and the C-shaped frame.

5. The induction power-off device for toy tire sprue cutting according to claim 1, characterized in that: Four guide frames are provided.

6. The induction power-off device for toy tire sprue cutting according to claim 1, characterized in that: The nozzle cutting mechanism includes a workbench, a pillar welded to the rear end of the workbench, a support plate welded to the upper end of the pillar, a stamping cylinder fixedly mounted on the support plate with the output end facing downward, an electromagnetic valve mounted on the side of the stamping cylinder, and a nozzle cutter mounted on the output end of the stamping cylinder.