Line pipe flaring stability improving structure

Through the design improvement of pallets and inclined blocks, the problem of unstable pipe transmission and positioning of the flaring machine is solved, and the stability and consistency of the flaring process of the pipe is achieved, the waste rate and operating strength are reduced, and the production efficiency is improved.

CN223199544UActive Publication Date: 2025-08-08TIANJIN ZHONGCAI PROFILES
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Patent Information

Application Number
CN202422100948.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-08
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

Existing flaring machines have instability and inaccuracy in transmitting and positioning pipes, resulting in inconsistent flaring effects, increasing waste rate and reducing production efficiency.

Method used

The design improvements of pallets and bevel blocks are adopted. The angles in the pallets are used to support and transport pipes, and the bevel blocks are used to guide the pipes to ensure their stability and position accuracy during the transmission process.

Benefits of technology

It significantly improves the stability of the pipe flaring, reduces waste, reduces labor intensity of operators, and improves production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a wire pipe flaring stability improving structure and aims to solve the problems of unstable transmission, inaccurate positioning and the like in existing flaring equipment. The structure is composed of a supporting plate and an inclined block, the supporting plate is installed in a transmission device of the flaring machine and used for supporting and conveying pipes, and the stability of the pipes in the conveying process is guaranteed through the included angle of the supporting plate; the inclined block is fixed to the supporting plate and used for guiding the pipes to be placed close to one side, it is guaranteed that the distances between the pipes are consistent, and the dislocation problem during pipe supporting is avoided. According to the structure, through the optimized design, high stability in the pipe flaring process is achieved, waste materials are remarkably reduced, production efficiency is improved, the working intensity of operators is reduced, and the pipe flaring device has wide application prospects.
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Description

Technical Field

[0001] The utility model relates to the field of plastic pipe processing, and more particularly to a structure for improving the stability of a wire pipe expansion. Background Art

[0002] With the rapid development of industries like construction, electrical engineering, and communications, small-diameter PVC conduit is widely used for protecting and routing cables and wires due to its excellent insulation, corrosion resistance, and ease of installation. To ensure the connection quality and service life of these conduits in practical applications, the expansion process has become a crucial step in the production process.

[0003] In existing technologies, the expansion process is usually completed using an expansion machine. However, the traditional expansion machine design has some significant defects, especially in the expansion process of small-diameter pipes. The main problems include the following aspects:

[0004] Unstable pipe transfer: Existing expanding machines often fail to effectively control the number of pipes transferred at a time, often transferring multiple pipes at once. This results in uneven pipe positioning, even overlapping or misaligned pipes, during the expanding process, which compromises the expansion effect. Misaligned pipe positioning during expansion can easily lead to uneven expansion or expansion failure, increasing waste.

[0005] Lack of positioning devices: The flaring process requires precise positioning of the tubes, but conventional flaring equipment often lacks effective positioning devices. This inability to precisely position the tubes within each cell leads to significant positional deviations during flaring, making it difficult to maintain consistent flaring results. This misalignment is particularly severe when multiple tubes are being transported simultaneously.

[0006] Limited production efficiency: Due to unstable transmission and inaccurate positioning, the flaring line frequently produces scrap, which not only wastes raw materials but also reduces production efficiency. Operators need to frequently adjust equipment to deal with poorly flared pipes, which increases the workload and further limits the continuity and efficiency of the production line.

[0007] In view of the above problems, the existing technology urgently needs a new structure that can stabilize pipe transmission, accurately position pipes, and effectively improve the quality of flaring, so as to ensure the stability and consistency of the flaring process, reduce scrap rate, improve production efficiency, and reduce the workload of operators. Utility Model Content

[0008] In order to solve the above problems, the utility model provides a wire pipe expansion stability improvement structure. Through the design improvement of the support plate and the inclined block, the stability of the pipe during the expansion process is effectively improved, the generation of waste is reduced, and the labor intensity of employees is reduced.

[0009] To achieve the above objectives, the present invention provides the following technical solutions, which mainly include:

[0010] A structure for improving the stability of a wire tube expansion port, comprising:

[0011] Pallet: Mounted within the expansion machine's transmission mechanism, the pallet supports and transports the pipe. The pallet has a specific angle (i.e., the pallet angle) between its horizontal plane and its mounting surface. This angle ensures the stability of the pipe during transport, ensuring it remains accurately positioned during expansion.

[0012] Inclined block: The inclined block is welded to the upper surface of the pallet. Located on one side of the pallet, it guides the pipe to one side of the pallet, thus preventing the pipe from being misaligned during transportation and further ensuring the stability of the transportation.

[0013] Through the above technical solutions, it can be seen that compared with the existing technology, the utility model can significantly improve the stability of pipe expansion, reduce waste, improve production efficiency, and effectively reduce the labor intensity of operators. The structure is simple and easy to operate, low cost, and has high promotion and application value. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are merely embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the provided drawings without paying any creative work.

[0015] Figure 1 It is a structural diagram of the present utility model.

[0016] Description of the accompanying figures: 1-support plate, 2-oblique block, 3-support plate angle. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0018] Example

[0019] The structure of the expanded tube to improve stability, such as Figure 1 As shown, it consists of a support plate 1 and an inclined block 2, wherein:

[0020] The support plate 1 is installed in the transmission device of the expanding machine to support and transport the pipe. The angle formed between the horizontal plane of the support plate 1 and its mounting surface is the support plate angle 3, which is used to ensure the stability of the pipe during transportation.

[0021] The inclined block 2 is fixedly welded to the upper surface of the support plate 1. The inclined block 2 is arranged on one side of the support plate 1 and is used to guide the pipe to one side of the support plate; so that the pipe can be placed against the side of the inclined block 2, thereby ensuring that the distance between the pipes is consistent and avoiding the misalignment problem during custody.

[0022] The support plate angle 3 is in the range of 30 degrees to 60 degrees to meet the requirements of pipe transportation and expansion of different specifications.

[0023] The inclined block 2 is made of wear-resistant material to increase the durability and service life of the device.

[0024] In actual production, after installing the improved wire tube expansion stability enhancement structure, it was found that the structure significantly improved the stability of the production process compared to the traditional structure. The specific performance is as follows:

[0025] 1. Improved transmission stability: Through the design of the support plate angle 3 and the setting of the inclined block 2, the pipe can maintain a stable state during the transmission process, avoiding the confusion caused by the simultaneous transmission of multiple pipes.

[0026] 2. Reduce waste: Since the position of the pipe during the expansion process is effectively controlled, problems such as poor expansion, crushing and expansion damage are avoided, and the generation of waste is reduced.

[0027] 3. Easy operation: The design of the inclined block 2 and the support plate angle 3 makes the transportation and positioning of pipes easier, greatly reduces the workload of operators, and improves production efficiency.

[0028] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A structure for improving the stability of a wire tube expansion, comprising a support plate (1) and an inclined block (2), characterized in that: The support plate (1) is installed in the transmission device of the expanding machine and is used to support and transport the pipe. The angle formed between the horizontal surface of the support plate (1) and its installation surface is the support plate angle (3), which is used to ensure the stability of the pipe during the transportation process. The inclined block (2) is fixedly welded to the upper surface of the support plate (1); the inclined block (2) is arranged on one side of the support plate (1) and is used to guide the pipe to the side of the support plate.

2. The structure for improving the stability of the expansion of the wire tube according to claim 1, characterized in that: The support plate angle (3) is within the range of 30 degrees to 60 degrees to meet the requirements of pipe transportation and expansion of different specifications.

3. The structure for improving the stability of the wire tube expansion according to claim 1, characterized in that: The inclined block (2) is made of wear-resistant material to increase the durability and service life of the device.