Mounting device for producing polyurethane plates

By designing the installation devices of support frames, lifting legs, lateral positioning devices and longitudinal positioning devices, the automatic positioning and alignment of polyurethane sheets is realized, solving the problems of low splicing efficiency and workers' health, and adapting to the needs of workers of different heights.

CN223199600UActive Publication Date: 2025-08-08HENAN FESTIVAL BOARD CO LTD
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Patent Information

Application Number
CN202421888830.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-06
Publication Date
2025-08-08
Estimated Expiration
2034-08-06

AI Technical Summary

Technical Problem

The splicing process of existing polyurethane sheets is inefficient and error-prone, and high-position workers are easily injured when bent over for a long time. The height of the existing splicing frame is fixed and cannot adapt to the height of different workers.

Method used

An installation device including a support frame, lifting legs, a transverse positioning device and a longitudinal positioning device are designed. The electric telescopic rod and an electric push rod are used to achieve automatic positioning and alignment of the plate. The transverse positioning device presses the edge of the plate through the limiting plate, and the longitudinal positioning device realizes precise positioning of the plate through the electric push rod and the baffle.

Benefits of technology

It improves the degree of automation of sheet splicing, reduces splicing errors, protects workers' physical health, and adapts to the height needs of different workers.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223199600U_ABST
    Figure CN223199600U_ABST
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Abstract

The utility model provides a mounting device for producing polyurethane plates, which is characterized in that a support frame consists of two longitudinal rods and two transverse rods, the transverse rods are positioned on the lower sides of the longitudinal rods, a lifting leg is arranged at each of two ends of the lower side of each transverse rod, and the height of each lifting leg is adjustable; the transverse positioning device comprises telescopic rods and a limiting plate, the two sets of transverse opposite telescopic rods are installed on the outer sides of the longitudinal rods, the limiting plate is fixed to the front ends of the telescopic rods, and the limiting plate is driven by the telescopic rods and can push the plates to be aligned; the longitudinal positioning device is composed of an electric push rod and a baffle, a long groove is formed in one end of the longitudinal rod, the electric push rod is installed in the long groove, a vertical push plate is arranged at the front end of the electric push rod, the upper end of the push plate is higher than the upper surface of the longitudinal rod, the baffle is installed at the other end of the longitudinal rod, and the upper portion of the baffle is higher than the upper surface of the longitudinal rod. The device is high in automation degree, automatic positioning can be conducted through the transverse positioning device and the longitudinal positioning device, the pressing plate on the transverse positioning device can press the edges of the plates, edge warping of the ends of the plates is avoided, and the two plates can be aligned more easily.
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Description

Technical Field

[0001] The utility model relates to a mounting device, in particular to a mounting device for producing polyurethane plates. Background Art

[0002] After the production of polyurethane panels is completed, some panels need to be preliminarily spliced in the production workshop. The current splicing method is to align two completed panels on a splicing frame. During the splicing process, the alignment of the panels and the fixation after splicing are all observed and aligned by human eyes. In this case, not only is the efficiency low, but the splicing is also prone to errors. In severe cases, the panels will be misplaced. Moreover, during splicing, since the height of the splicing frame is fixed, taller workers need to bend over for a long time when splicing. This not only reduces work efficiency, but also easily causes damage to the body due to long-term work. Utility Model Content

[0003] The utility model is based on the above technical problems and proposes an installation device for producing polyurethane plates.

[0004] The lifting mechanism is a pair of fixedly mounted on two ends of the lifting mechanism, and the lifting mechanism is a pair of fixedly mounted on two ends of the lifting mechanism, and the lifting mechanism is a pair of fixedly mounted on two ends of the lifting mechanism.

[0005] Preferably, the telescopic rod is rotatably mounted on the longitudinal rod, and the rear end of the telescopic rod passes through the longitudinal rod and is connected to a steering gear fixed on the longitudinal rod, and the steering gear can drive the telescopic rod to rotate.

[0006] Preferably, a vertical slide groove is provided on the inner side of the limiting plate, and the limiting plate is provided with a horizontal lower pressure plate. The lower pressure plate is installed in the slide groove and can slide up and down along the slide groove. A fixed plate is provided on the upper part of the limiting plate, and the fixed plate is parallel to the lower pressure plate. A spring is provided between the lower pressure plate and the fixed plate.

[0007] Preferably, the push plate consists of an upper plate and a lower plate, the rear side of the lower plate is connected to the electric push rod, a slot is provided on the upper rear side of the lower plate, a torsion spring is provided between the upper plate and the lower plate, and a convex plate that can be inserted into the slot is provided on the lower side of the upper plate.

[0008] Preferably, a transverse groove is provided at the other end of the longitudinal rod, and a rotating shaft is provided at the lower side of both ends of the baffle, and the rotating shaft is rotatably installed at the lower part of the transverse groove.

[0009] Beneficial effects: This device has a high degree of automation and can use the horizontal positioning device and the vertical positioning device for automatic positioning. The lower pressure plate on the horizontal positioning device can press the edge of the plate to avoid warping at its end, making it easier to align the two plates. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 Shows the structure of the utility model Figure 1 ;

[0011] Figure 2 The utility model is shown Figure 1 A partial enlarged view of

[0012] Figure 3 Shows the structure of the utility model Figure 2 ;

[0013] Figure 4 The schematic diagram of the structure of the push plate of the utility model is shown. DETAILED DESCRIPTION

[0014] In order to more clearly understand the above-mentioned objectives, features and advantages of the present invention, the present invention is further described in detail below in conjunction with the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0015] Example 1

[0016] In this embodiment, if Figures 1 to 4 The device shown is a mounting device for producing polyurethane panels, comprising: a support frame, a lifting leg 3, a lateral positioning device 4, and a longitudinal positioning device 5. The support frame is a square frame composed of two parallel longitudinal bars 1 and two parallel transverse bars 2. The transverse bars 2 are located on the lower side of the longitudinal bars 1. A lifting leg 3 is provided at each end of the lower side of the transverse bar 2. The height of the lifting leg 3 is adjustable so that it can adapt to workers of different heights for alignment and splicing.

[0017] The lateral positioning device 4 includes a telescopic rod 41 and a limit plate 42. Two sets of transversely opposite telescopic rods 41 are installed on the outside of the longitudinal rod 1. The limit plate 42 is fixed to the front end of the telescopic rod 41. The limit plate 42 is driven by the telescopic rod 41 to push the plate 6 to align. The telescopic rod 41 is rotatably installed on the longitudinal rod 1. The rear end of the telescopic rod 41 passes through the longitudinal rod 1 and is connected to the servo 43 fixed on the longitudinal rod 1. The servo 43 can drive the telescopic rod 41 to rotate. The telescopic rod 41 is an electric telescopic rod.

[0018] Before the plate 6 arrives, the limit plate 42 is located below the longitudinal rod 1. When the plate 6 arrives, the telescopic rod 41 is controlled offline to rotate, the limit plate 42 rotates 180°, and then the telescopic rod 41 synchronously retracts to the specified position and stops and maintains it.

[0019] The longitudinal positioning device 5 consists of an electric push rod 51 and a baffle 52. A long slot 7 is opened at one end of the longitudinal rod 1. The electric push rod 51 is installed in the long slot 7. A vertical push plate 53 is provided at the front end of the electric push rod 51. The upper end of the push plate 53 is higher than the upper surface of the longitudinal rod 1. The baffle 52 is installed at the other end of the longitudinal rod 1 and its upper part is higher than the upper surface of the longitudinal rod 1.

[0020] The plate 6 is pushed onto the longitudinal rod 1 from one side of the electric push rod 51. After the two plates 6 enter the longitudinal rod 1, they are first adjusted longitudinally. The push plate 53 at the front end of the electric push rod 51 pushes the two plates to continue moving toward the other end until the first plate 6 is restricted by the baffle 52, and then the lateral positioning device 4 is started for lateral positioning.

[0021] After the transverse positioning and the longitudinal positioning are completed, the worker hammers the aligned parts until they are completely spliced together, and then starts the electric push rod 51 again to align the two plates 6 closely. After maintaining for a period of time, the transverse positioning and the longitudinal positioning are released and the plates 6 are removed.

[0022] Example 2

[0023] In this embodiment, in order to prevent alignment failure caused by uneven ends of the plate 6, a vertical slide groove 44 is provided on the inner side of the limit plate 42, and the limit plate 42 is provided with a horizontal lower pressure plate 45. The lower pressure plate 45 is installed in the slide groove 44 and can slide up and down along the slide groove 44. A fixed plate 46 is provided on the upper part of the limit plate 42. The fixed plate 46 is parallel to the lower pressure plate 45, and a spring 47 is provided between the lower pressure plate 45 and the fixed plate 46.

[0024] Under normal conditions, the lower pressure plate 45 is lower than the upper surface of the plate 6, so when the lateral positioning device 4 is initially positioned, the side of the lower pressure plate 45 contacts the end of the plate 6. After the initial positioning is completed, the lower pressure plate 45 is lifted, and the telescopic rod 41 is retracted again until the limit plate 42 contacts the end of the plate 6, and then the lower pressure plate 45 is lowered.

[0025] Example 3

[0026] In this embodiment, the push plate 53 is composed of an upper plate 5301 and a lower plate 5302. The rear side of the lower plate 5302 is connected to the electric push rod 51. A slot 5303 is provided on the upper part of the rear side of the lower plate 5302. A torsion spring 5304 is provided between the upper plate 5301 and the lower plate 5302. A convex plate 5305 that can be inserted into the slot 5303 is provided on the lower side of the upper plate 5301. When the plate 6 is pushed onto the longitudinal rod 1 from the rear side of the push plate 53, the upper plate 5301 can be deflected to the front side. Under the unrestricted condition, the upper plate 5301 is reset to a vertical state under the drive of the torsion spring 5304; when the push plate 53 pushes the plate 6, the convex plate 5305 is inserted into the slot 5303, so that it cannot be deflected to the rear side and will remain in a vertical state.

[0027] Example 4

[0028] In this embodiment, in order to facilitate the removal of the spliced plates 6, a transverse groove 8 is provided at the other end of the longitudinal rod 1, and a rotating shaft is provided on the lower side of both ends of the baffle 52, which can be rotatably installed at the lower part of the transverse groove 8.

[0029] When splicing is in progress, the baffle 52 stands upright, and due to the restriction of the rear wall of the transverse groove 8, it will no longer deflect backward, thereby blocking the plate 6; when the splicing is completed and the plate 6 is taken off the shelf, the electric push rod 51 first retracts, and then the telescopic rod 41 extends to release the longitudinal and transverse restrictions, and then the hand push plate 53 moves the material 6 back a distance to expose the transverse groove 8, and then the baffle 52 is placed into the transverse groove 8, and then the plate 6 is unloaded.

[0030] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Those skilled in the art will readily appreciate that the present invention is susceptible to various modifications and variations. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.

Claims

1. A mounting device for producing polyurethane sheets, characterized in that: include: The support frame, lifting legs, horizontal positioning device, and longitudinal positioning device, the support frame is composed of a square frame consisting of two parallel longitudinal rods and two parallel transverse rods, the transverse rod is located at the lower side of the longitudinal rod, and a lifting leg is provided at each of the two ends of the lower side of the transverse rod, and the height of the lifting leg is adjustable; the transverse positioning device includes a telescopic rod and a limit plate, two groups of transversely opposite telescopic rods are installed on the outside of the longitudinal rod, the limit plate is fixed to the front end of the telescopic rod, and the limit plate is driven by the telescopic rod to push the plate to align; the longitudinal positioning device is composed of an electric push rod and a baffle, a long slot is opened at one end of the longitudinal rod, the electric push rod is installed in the long slot, and a vertical push plate is provided at the front end of the electric push rod, the upper end of the push plate is higher than the upper surface of the longitudinal rod, and the baffle is installed at the other end of the longitudinal rod and its upper part is higher than the upper surface of the longitudinal rod.

2. The installation device for producing polyurethane sheets according to claim 1, characterized in that: The telescopic rod is rotatably mounted on the longitudinal rod. The rear end of the telescopic rod passes through the longitudinal rod and is connected to a steering gear fixed on the longitudinal rod. The steering gear can drive the telescopic rod to rotate.

3. The installation device for producing polyurethane sheets according to claim 1, characterized in that: A vertical slide groove is provided on the inner side of the limiting plate, and a horizontal lower pressure plate is provided on the limiting plate. The lower pressure plate is installed in the slide groove and can slide up and down along the slide groove. A fixed plate is provided on the upper part of the limiting plate, and the fixed plate is parallel to the lower pressure plate. A spring is provided between the lower pressure plate and the fixed plate.

4. The installation device for producing polyurethane sheets according to claim 1, characterized in that: The push plate consists of an upper plate and a lower plate. The rear side of the lower plate is connected to the electric push rod. A slot is provided on the upper rear side of the lower plate. A torsion spring is provided between the upper plate and the lower plate. A convex plate that can be inserted into the slot is provided on the lower side of the upper plate.

5. The installation device for producing polyurethane sheets according to claim 1, characterized in that: The other end of the longitudinal rod is provided with a transverse groove, and the lower sides of the two ends of the baffle are provided with a rotating shaft, and the rotating shaft can be rotatably installed at the lower part of the transverse groove.