Sludge storage tank
By setting down pressure mechanism, dispersing mechanism and stirring components in the sludge storage tank, the emission difficulties caused by sludge adhesion are solved, and efficient sludge emissions are achieved.
Patent Information
- Application Number
- CN202422558846.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-23
AI Technical Summary
After being stored in storage tanks for a long time, the sludge is easily adhered to the discharge port or the inner wall of the pipeline, resulting in difficulty in emissions and reducing emission efficiency.
A sludge storage tank is designed, including a down pressure mechanism, a breaking mechanism and a stirring assembly, which provides pressure, breaking and stirring to the sludge through scrapers, pressing plates and stirring paddles to force the sludge to discharge.
The normal discharge of sludge is achieved, the emission efficiency is improved, and the adhesion and blockage are prevented.
Smart Images

Figure CN223200727U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of storage tanks, and specifically to a sludge storage tank. Background Art
[0002] Sludge storage tanks are mainly used to store sludge generated during sewage treatment. These sludges usually contain complex components such as organic debris, bacterial cells, inorganic particles, colloidal sludge, etc., and have high water content and high organic matter content. They are easy to rot and stink. By storing and treating sludge in sludge storage tanks, it can effectively prevent sludge from posing a threat to the environment.
[0003] A discharge port is usually set at the bottom of the sludge storage tank and equipped with corresponding discharge equipment (such as a screw pump) to discharge the sludge from the tank. The discharge system is usually also equipped with valves, filters and other equipment to ensure smooth discharge of sludge and prevent blockage.
[0004] For example, the patent with announcement number CN214166044U discloses a sludge storage tank, which can make the storage tank and the internal sludge generate high-frequency vibrations, so that the generated salt impurities will not adhere to the inner wall of the storage tank, and can be discharged together with the treated sludge. It also has a good seismic isolation effect, preventing vibrations from spreading to the connected pipes and base.
[0005] However, in actual storage, the sludge itself contains a large amount of water and mud components. When the sludge is stored in the storage tank for a long time, its viscosity may further increase, causing the sludge to easily adhere to the discharge port or the inner wall of the pipe during the discharge process, thereby preventing the sludge from being discharged normally and reducing the discharge efficiency.
[0006] Therefore, it is necessary to provide a sludge storage tank to solve the above problems.
[0007] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention
[0008] Based on the above problems existing in the prior art, the problem to be solved by this application is: to provide a sludge storage tank, which solves the problem that sludge easily adheres to the discharge port or the inner wall of the pipe during the discharge process, thereby preventing the sludge from being discharged normally.
[0009] The technical solution adopted by the present application to solve the technical problem is: a sludge storage tank, comprising:
[0010] frame;
[0011] a tank body, which is mounted on the upper end of the frame;
[0012] A downward pressure mechanism is installed at the upper end of the tank body and is used to provide pressure on the sludge. The downward pressure mechanism includes:
[0013] A mounting cover mounted on the upper end of the tank body;
[0014] a second cylinder mounted on the mounting cover;
[0015] a pressing plate fixedly connected to an output end of the second cylinder;
[0016] A scraper strip is installed around the pressure plate and is arranged in contact with the inner wall of the tank;
[0017] A stirring assembly is mounted on the pressing plate.
[0018] Furthermore, a feed port is fixedly provided on the tank body, and a discharge port is fixedly provided at the lower end of the tank body.
[0019] Furthermore, a breaking mechanism is fixedly provided at the lower end of the tank body, and the breaking mechanism includes a plurality of first cylinders fixedly provided on one side of the frame body, a connecting frame is fixedly provided between the output ends of the first cylinders, and a cover body is fixedly provided at the middle position of the upper end of the connecting frame;
[0020] A first motor is fixedly provided at the lower end of the cover body, an output end of the first motor passes through the cover body and is fixedly connected to a rotating shaft, and the rotating shaft extends into the interior of the tank body and is fixedly connected to a scattering blade.
[0021] Furthermore, a plurality of groups of support columns are fixedly provided on the installation cover, and a fixing plate is fixedly provided on the upper end of the support columns.
[0022] Furthermore, the stirring assembly includes a support rod fixedly arranged on the upper end of the pressure plate, a second motor is fixedly arranged on the upper end of the support rod, and an output end of the second motor is fixedly connected to a driving wheel.
[0023] Furthermore, multiple sets of driven wheels are rotatably provided on the upper end of the pressure plate, and a belt is connected between the driven wheels and the driving wheel. A stirring shaft is fixedly provided inside the driven wheel, and the stirring shaft passes through the pressure plate and extends to the bottom end, and a stirring paddle is fixedly provided at one end of the stirring shaft.
[0024] The beneficial effect of the present application is that the sludge storage tank provided by the present application provides pressure on the sludge by setting a downward pressure mechanism, thereby forcing the sludge to be discharged, thereby achieving the effect that the sludge can be discharged normally.
[0025] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:
[0027] Figure 1 This is an overall schematic diagram of a sludge storage tank in this application;
[0028] Figure 2 for Figure 1 Schematic diagram of the disintegration mechanism;
[0029] Figure 3 for Figure 1 Schematic diagram of the middle and lower pressure mechanism;
[0030] Figure 4 for Figure 3 Schematic diagram of the stirring assembly;
[0031] Among them, the reference numerals in the figures are:
[0032] 1. Frame; 2. Tank body; 3. Pressing mechanism; 5. Feed port; 4. Breaking mechanism; 6. Discharging port; 40. Connecting frame; 41. First cylinder; 42. Cover; 43. Rotating shaft; 44. Breaking blades; 45. First motor; 30. Mounting cover; 31. Support column; 32. Fixing plate; 33. Second cylinder; 34. Stirring assembly; 35. Pressing plate; 36. Scraper; 342. Belt; 344. Driving wheel; 345. Driven wheel; 343. Second motor; 346. Stirring shaft; 347. Stirring paddle; 348. Support rod. DETAILED DESCRIPTION
[0033] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0034] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0035] like Figure 1-Figure 2As shown, the present application provides a sludge storage tank, comprising a frame 1 and a tank body 2 fixedly arranged at the upper end of the frame 1, the tank body 2 being a main container for storing sludge, and a feed port 5 fixedly arranged on the tank body 2, the feed port 5 being used to introduce the sludge into the tank body 2 for use;
[0036] A discharge port 6 is fixedly provided at the lower end of the tank body 2, and the discharge port 6 is used to discharge the sludge. At the same time, in order to continuously break up the sticky sludge and prevent it from sticking and clumping, which makes it difficult to discharge, a breaking mechanism 4 is fixedly provided at the lower end of the tank body 2 at the position of the discharge port 6, and the breaking mechanism 4 is used to break up the sludge for processing;
[0037] The breaking mechanism 4 includes a plurality of first cylinders 41 fixedly arranged on one side of the frame 1, and a connecting frame 40 fixedly arranged between the output ends of the first cylinders 41, so that the first cylinders 41 can drive the connecting frame 40 to move vertically along the frame 1;
[0038] At the same time, a cover body 42 is fixedly provided at the middle position of the upper end of the connecting frame 40, and the cover body 42 is located directly below the discharge port 6, so that the first cylinder 41 can drive the connecting frame 40 to move the cover body 42 accordingly. When the first cylinder 41 drives the cover body 42 to continuously approach the discharge port 6 until it is in contact with the discharge port 6, the discharge port 6 can be closed. Conversely, when the first cylinder 41 drives the cover body 42 to continuously move away from the discharge port 6, the discharge port 6 can be opened to discharge the sludge.
[0039] In order to break up the discharged sludge, a first motor 45 is fixedly provided at the lower end of the cover 42. The output end of the first motor 45 passes through the cover 42 and is fixedly connected to a rotating shaft 43. At the same time, the rotating shaft 43 extends into the interior of the tank 2 and is fixedly connected to a breaking blade 44. Therefore, starting the first motor 45 can drive the breaking blade 44 to rotate, thereby breaking up the discharged sludge.
[0040] When the sludge needs to be discharged, the first cylinder 41 can be used to drive the cover 42 on the connecting frame 40 away from the discharge port 6, thereby releasing the sludge inside the tank 2;
[0041] When the sludge is released, the first motor 45 is started to drive the breaking blades 44 to cut and break up the sludge by rotating, thereby reducing the sludge from clumping and blocking the discharge port 6.
[0042] like Figure 1 and Figure 3-Figure 4 As shown, in order to enable the sludge to be discharged quickly from the tank body 2, a pressing mechanism 3 is fixedly provided at the upper end of the tank body 2. The pressing mechanism 3 is used to apply pressure to the sludge, thereby reducing the gaps and clearances of the sludge, making it difficult for the sludge to accumulate in the tank body 2;
[0043] The pressing mechanism 3 includes a mounting cover 30 fixedly mounted on the upper end of the tank body 2, a plurality of support columns 31 fixedly mounted on the mounting cover 30, a fixing plate 32 fixedly mounted on the upper end of the support columns 31, and a second cylinder 33 fixedly mounted on the lower end of the fixing plate 32. The output end of the second cylinder 33 passes through the mounting cover 30 and extends into the interior of the tank body 2.
[0044] At the same time, a pressing plate 35 is fixedly connected to the output end of the second cylinder 33. The pressing plate 35 is used to directly contact the sludge and is suitable for sliding inside the tank body 2. Therefore, the second cylinder 33 can be activated to push the pressing plate 35 downward to compress the sludge, thereby forcing the sludge to move toward the discharge port 6.
[0045] A scraper 36 is fixedly provided around the pressing plate 35, and the scraper 36 is arranged in contact with the inner wall of the tank body 2 so as to clean the sludge on the inner wall of the tank body 2 during the pressing process;
[0046] At the same time, in order to break up the lumps in the sludge during the pressing process, thereby improving its fluidity and making it easier to compact and discharge the sludge, a stirring assembly 34 is installed on the pressing plate 35. The stirring assembly 34 is used to stir the sludge.
[0047] The stirring assembly 34 includes a support rod 348 fixedly mounted on the upper end of the pressure plate 35. A second motor 343 is fixedly mounted on the upper end of the support rod 348. The output end of the second motor 343 is fixedly connected to a driving wheel 344, so that the second motor 343 can drive the driving wheel 344 to rotate.
[0048] At the same time, multiple sets of driven wheels 345 are rotatably provided at the upper end of the pressure plate 35. A belt 342 is connected between the driven wheels 345 and the driving wheel 344, so that the second motor 343 can be started to drive the driven wheels 345 to rotate through the driving wheel 344. A stirring shaft 346 is fixedly provided inside the driven wheel 345. The stirring shaft 346 passes through the pressure plate 35 and extends to the bottom end. At the same time, a stirring paddle 347 is fixedly provided at one end of the stirring shaft 346. The stirring paddle 347 is used to effectively stir the sludge during the descending process, thereby improving the uniformity and fluidity of the sludge.
[0049] When the pressing mechanism 3 starts to work, the second motor 343 will start, generating power to drive the driving wheel 344 to rotate. The driving wheel 344 drives the driven wheel 345 to rotate together through the belt 342, thereby driving the stirring shaft 346 and the stirring paddle 347 to rotate. The stirring paddle 347 will stir the sludge during the rotation process to make it more uniform and fluid, thereby increasing the sludge descending speed and thus improving the discharge efficiency.
[0050] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A sludge storage tank, characterized by: include: Frame (1); A tank body (2), the tank body (2) being mounted on the upper end of the frame body (1); A downward pressing mechanism (3) is installed at the upper end of the tank body (2). The downward pressing mechanism (3) is used to provide pressure on the sludge. The downward pressing mechanism (3) includes: A mounting cover (30) is mounted on the upper end of the tank body (2); a second cylinder (33), the second cylinder (33) being mounted on the mounting cover (30); a pressing plate (35), the pressing plate (35) being fixedly connected to the output end of the second cylinder (33); a scraper (36), the scraper (36) being installed around the pressure plate (35), the scraper (36) being arranged in contact with the inner wall of the tank body (2); A stirring assembly (34) is mounted on the pressing plate (35).
2. A sludge storage tank according to claim 1, characterized in that: A feed port (5) is fixedly provided on the tank body (2), and a discharge port (6) is fixedly provided at the lower end of the tank body (2).
3. A sludge storage tank according to claim 1, characterized in that: A scattering mechanism (4) is fixedly provided at the lower end of the tank body (2), and the scattering mechanism (4) comprises a plurality of first cylinders (41) fixedly provided on one side of the frame body (1), a connecting frame (40) is fixedly provided between the output ends of the first cylinders (41), and a cover body (42) is fixedly provided at the middle position of the upper end of the connecting frame (40); A first motor (45) is fixedly provided at the lower end of the cover body (42); an output end of the first motor (45) passes through the cover body (42) and is fixedly connected to a rotating shaft (43); the rotating shaft (43) extends into the interior of the tank body (2) and is fixedly connected to a scattering blade (44).
4. A sludge storage tank according to claim 1, characterized in that: A plurality of groups of support columns (31) are fixedly provided on the installation cover (30), and a fixing plate (32) is fixedly provided on the upper end of the support columns (31).
5. The sludge storage tank according to claim 1, characterized in that: The stirring assembly (34) comprises a support rod (348) fixedly arranged on the upper end of the pressing plate (35), a second motor (343) fixedly arranged on the upper end of the support rod (348), and an output end of the second motor (343) fixedly connected to a driving wheel (344).
6. A sludge storage tank according to claim 5, characterized in that: A plurality of driven wheels (345) are rotatably provided at the upper end of the pressing plate (35), a belt (342) is connected between the driven wheels (345) and the driving wheel (344), a stirring shaft (346) is fixedly provided inside the driven wheel (345), the stirring shaft (346) passes through the pressing plate (35) and extends to the bottom end, and a stirring paddle (347) is fixedly provided at one end of the stirring shaft (346).
Citation Information
Patent Citations
Sludge storage tank
CN214166044U