Long-service-life belt conveyor carrier roller

Abstract

The utility model discloses a long-service-life belt conveyor carrier roller, and relates to the field of belt conveyors, the long-service-life belt conveyor carrier roller comprises a rack, a carrier roller body is arranged in an inner cavity of the rack, buffer boxes are fixedly connected to the two sides of the rack, push plates are arranged on the front side and the rear side of the bottom of an inner cavity of each buffer box, and dampers are fixedly connected to the two sides of the opposite sides of the two push plates; the sides, away from the push plates, of the dampers are fixedly connected with the inner wall of the buffer box, the opposite sides of the two push plates are fixedly connected with slope blocks, a tension spring is fixedly connected between the two push plates, and a lower pressing plate is arranged between the two slope blocks. By arranging the buffer box, the push plate, the damper, the inclined plane block, the tension spring, the lower pressing plate, the automatic oiling assembly, the oil storage tank, the motor, the threaded sleeve, the push rod, the piston and the oil conveying hose, impact force generated when materials fall off during feeding of a hopper can be conducted and absorbed through the damper, the buffer effect of the carrier roller body is improved, and the service life of the carrier roller body is prolonged.

Description

Technical Field

[0001] The present application relates to the field of belt conveyors, and in particular to a long-life belt conveyor roller. Background Art

[0002] Belt conveyor rollers are a general term for rollers and are one of the most widely used components of belt conveyors. They are used to support the belt and rotate with the movement of the belt, thereby transporting materials from one end to the other. Their main function is to support the belt, reduce movement resistance, and ensure smooth operation of the belt.

[0003] The existing belt conveyor rollers are connected to the frame through bearings. The belt can be continuously rotated by continuous rotation to realize the transportation of materials. However, it has no buffering function. The rollers located under the hopper will be continuously impacted by the material, causing the entire drop point and the nearby rollers to be under strong impact for a long time, which is prone to fatigue damage, shortening its service life and being unfavorable for use. Summary of the Invention

[0004] The purpose of this application is to provide a long-life belt conveyor roller with a buffering function, which can prevent the roller from being damaged by long-term impact of materials, so that it can buffer the falling material when the hopper is feeding, thereby increasing its service life.

[0005] To achieve the above-mentioned purpose, the present application also provides a long-life belt conveyor roller, including a frame, an inner cavity of the frame is provided with a roller body, both sides of the frame are fixedly connected to a buffer box, the front and rear sides of the bottom of the inner cavity of the buffer box are provided with push plates, and the two sides of the opposite sides of the two push plates are fixedly connected with dampers, and the side of the damper away from the push plate is fixedly connected to the inner wall of the buffer box, the opposite sides of the two push plates are fixedly connected with inclined blocks, a tension spring is fixedly connected between the two push plates, a lower pressure plate is provided between the two inclined blocks, the opposite sides of the two lower pressure plates pass through the frame and are fixedly connected to the roller body, and the top of the buffer box is fixedly connected with an automatic refueling assembly.

[0006] Preferably, the automatic refueling assembly includes an oil storage tank, the front side of the oil storage tank is fixedly connected to a motor, the rear side of the motor output end passes through the oil storage tank and is fixedly connected to a screw, the surface of the screw is threadedly connected to a threaded sleeve, the top and bottom of the threaded sleeve are fixedly connected to a push rod, a piston is provided on the rear side of the screw, the rear side of the piston is fixedly connected to the push rod, the rear side of the oil storage tank is connected to an oil hose, and the end of the oil hose away from the oil storage tank is fixedly connected to the bearing of the roller body.

[0007] Preferably, the rear side of the top of the oil storage tank is connected to an oil filling pipe, the top of the oil filling pipe is connected to a sealing cover through a thread, and the rear side of the screw is fixedly connected to a stopper.

[0008] Preferably, the front sides of the top and bottom of the inner cavity of the oil storage tank are fixedly connected with slide rails, the surfaces of the slide rails are slidably connected with sliders, and the opposite sides of the two sliders are fixedly connected to the push rod.

[0009] Preferably, the front and rear sides of both sides of the inner cavity of the frame are fixedly connected with positioning rails, the surface of the positioning rails is slidably connected with positioning blocks, and the side of the positioning blocks away from the positioning rails is fixedly connected to the roller body.

[0010] Preferably, a sliding rod is fixedly connected to the top between the front and rear sides of the buffer box inner cavity, a sliding sleeve is slidably connected to the front and rear sides of the sliding rod surface, and the bottom of the sliding sleeve is fixedly connected to the push plate.

[0011] Preferably, movable openings for use with the lower pressing plate are provided on both sides of the frame, and cylindrical pressing blocks are fixedly connected to the front and rear sides of the lower pressing plate.

[0012] Compared with the prior art, the beneficial effects of this invention are:

[0013] 1. By setting up a buffer box, push plate, damper, inclined block, tension spring, lower pressure plate, automatic refueling assembly, oil storage tank, motor, threaded sleeve, push rod, piston and oil hose, the impact force generated by the falling material when the hopper is filled can be transmitted and absorbed by the damper, thereby improving the buffering effect of the roller body and extending its service life;

[0014] 2. By setting a positioning guide rail, the roller body can be limited in cooperation with the positioning block so that it can only move up and down. By setting a sliding rod and a sliding sleeve, the push plate can be limited so that it can move back and forth smoothly. By setting a movable opening, the lower pressure plate can be conveniently transmitted to the inclined plane block. By setting a cylindrical pressure block, the inclined surface of the inclined plane block can be squeezed so that it transmits the impact force to the push plate and the damper. The motor is started at a fixed time, and the threaded sleeve and the push rod are driven to move by the motor and the screw. The push rod controls the movement of the piston, and the piston transports the lubricating oil stored in the oil tank to the bearing of the roller body through the oil hose, so that it can be continuously lubricated, avoid wear and tear during long-term work, and further improve its service life. By setting an oil filling pipe, the lubricating oil can be conveniently injected into the oil tank. By setting a block, the threaded sleeve can be prevented from separating from the surface of the screw. By setting a slide rail and a slider, the threaded sleeve can be prevented from rotating, and it can move back and forth smoothly. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1This is a schematic diagram of the three-dimensional structure of a long-life belt conveyor roller provided by the present application;

[0016] Figure 2 This is a schematic diagram of a frame and roller body of a long-life belt conveyor roller provided by the present application;

[0017] Figure 3 This is a cross-sectional view of a buffer box for a long-life belt conveyor roller provided by the present application;

[0018] Figure 4 This is a partial cross-sectional view of a buffer box of a long-life belt conveyor roller provided by the present application;

[0019] Figure 5 This is a cross-sectional view of an oil storage tank for a long-life belt conveyor roller provided by the present application.

[0020] In the figure: 1. Frame; 2. Roller body; 3. Buffer box; 4. Push plate; 5. Damper; 6. Inclined block; 7. Tension spring; 8. Lower pressure plate; 9. Automatic refueling assembly; 901. Oil storage tank; 902. Motor; 903. Screw; 904. Threaded sleeve; 905. Push rod; 906. Piston; 907. Oil hose; 10. Positioning guide rail; 11. Positioning block; 12. Slide rod; 13. Slide sleeve. DETAILED DESCRIPTION

[0021] To make the purpose, technical solutions and advantages of the present application clearer, the embodiments of the present application will be described in further detail below with reference to the accompanying drawings. Terms such as "upper", "above", "lower", "below", "first end", "second end", "one end", "the other end" used in this application to express spatial relative positions are used to describe the relationship of one unit or feature relative to another unit or feature as shown in the accompanying drawings for the purpose of ease of explanation. Terms of spatial relative position may be intended to include different orientations of the device in use or work other than the orientation shown in the figures. For example, if the device in the figure is turned over, the unit described as being "below" or "below" other units or features will be "above" other units or features. Therefore, the exemplary term "below" can encompass both the above and below orientations. The device can be oriented in other ways (rotated 90 degrees or in other orientations), and the spatially related descriptive terms used herein are interpreted accordingly.

[0022] Furthermore, the terms "installed," "disposed," "provided with," "connected," "slidingly connected," "fixed," and "socketed" should be interpreted broadly. For example, "connected" can mean a fixed connection, a removable connection, or an integral structure; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediary, or internal communication between two devices, elements, or components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances.

[0023] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the embodiments described in this application are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of this application.

[0024] See also Figure 1-5 The utility model provides a technical solution: a long-life belt conveyor roller, comprising a frame 1, a roller body 2 is provided in the inner cavity of the frame 1, a buffer box 3 is fixedly connected on both sides of the frame 1, and push plates 4 are provided on the front and rear sides of the bottom of the inner cavity of the buffer box 3, and dampers 5 are fixedly connected on both sides of the opposite sides of the two push plates 4. The side of the damper 5 away from the push plate 4 is fixedly connected to the inner wall of the buffer box 3, and the opposite sides of the two push plates 4 are fixedly connected with inclined blocks 6, and a tension spring 7 is fixedly connected between the two push plates 4. A lower pressure plate 8 is provided between the two inclined blocks 6, and the opposite sides of the two lower pressure plates 8 pass through the frame 1 and are fixedly connected to the roller body 2, and the top of the buffer box 3 is fixedly connected with an automatic refueling assembly 9.

[0025] Embodiment 1: By arranging a buffer box 3, a push plate 4, a damper 5, a ramp block 6, a tension spring 7, a lower pressure plate 8, an automatic refueling assembly 9, an oil storage tank 901, a motor 902, a threaded sleeve 904, a push rod 905, a piston 906 and an oil hose 907, the impact force generated when the material falls when the hopper is fed can be transmitted and absorbed by the damper 5, thereby improving the buffering effect of the roller body 2 and increasing its service life.

[0026] In one possible implementation, see Figure 1-5, a long-life belt conveyor roller, the front and rear sides of the inner cavity of the frame 1 are fixedly connected with positioning guide rails 10, the surface of the positioning guide rails 10 is slidably connected with a positioning block 11, the positioning block 11 is fixedly connected to the roller body 2 on the side away from the positioning guide rail 10, the top between the front and rear sides of the inner cavity of the buffer box 3 is fixedly connected with a sliding rod 12, the front and rear sides of the surface of the sliding rod 12 are slidably connected with a sliding sleeve 13, the bottom of the sliding sleeve 13 is fixedly connected to the push plate 4, and movable openings for use with the lower pressure plate 8 are opened on both sides of the frame 1, and the front and rear sides of the lower pressure plate 8 are fixedly connected with cylindrical pressure blocks.

[0027] Embodiment 2: By setting a positioning guide rail 10, it can cooperate with the positioning block 11 to limit the roller body 2 so that it can only move up and down. By setting a slide rod 12 and a sliding sleeve 13, the push plate 4 can be limited so that it can move forward and backward smoothly. By setting a movable opening, the lower pressure plate 8 can be conveniently transmitted to the inclined block 6. By setting a cylindrical pressure block, the inclined surface of the inclined block 6 can be squeezed so that it transmits the impact force to the push plate 4 and the damper 5.

[0028] On the basis of Example 1, this embodiment describes the automatic refueling component 9 in Example 1. The automatic refueling component 9 includes an oil storage tank 901, and the front side of the oil storage tank 901 is fixedly connected to the motor 902. The rear side of the output end of the motor 902 passes through the oil storage tank 901 and is fixedly connected to a screw 903. The surface of the screw 903 is threadedly connected to a threaded sleeve 904. The top and bottom of the threaded sleeve 904 are fixedly connected to a push rod 905. A piston 906 is provided on the rear side of the screw 903. The rear side of the piston 906 is fixedly connected to the push rod 905. The rear side of the oil storage tank 901 is connected to an oil delivery hose 907. The end of the oil delivery hose 907 away from the oil storage tank 901 is fixedly connected to the bearing of the roller body 2. The rear side of the top of the oil storage tank 901 is connected to an oil filling pipe. The top of the oil filling pipe is threadedly connected to a sealing cover. The rear side of the screw 903 is fixedly connected to a block. The front sides of the top and bottom of the inner cavity of the oil storage tank 901 are fixedly connected to slide rails, and the surfaces of the slide rails are slidably connected to sliders. The opposite sides of the two sliders are fixedly connected to the push rod 905. The motor 902 is turned on at a regular time, and the motor 902 cooperates with the screw 903 to drive the threaded sleeve 904 and the push rod 905 to move. The push rod 905 controls the movement of the piston 906. The piston 906 transports the lubricating oil stored in the oil storage tank 901 to the bearings of the roller body 2 through the oil hose 907, so that it can be continuously lubricated, avoiding wear and tear during long-term work, and further improving its service life. By setting an oil filling pipe, the lubricating oil can be easily injected into the oil storage tank 901, and by setting a block, the threaded sleeve 904 can be prevented from separating from the surface of the screw 903. By setting a slide rail and a slider, the threaded sleeve 904 can be prevented from rotating, and it can move back and forth smoothly.

[0029] Working principle: When the hopper throws the material onto the top of the conveyor belt, the roller body 2 drives the lower pressure plate 8 to move downward, and the lower pressure plate 8 moves to squeeze the two inclined blocks 6. After the inclined surfaces of the two inclined blocks 6 are squeezed, they drive the push plate 4 to stretch the tension spring 7, and the tension spring 7 absorbs part of the impact force. At the same time, the push plate 4 squeezes the damper 5, and the damper 5 absorbs the remaining impact force. Since the roller body 2 is not rigidly fixed, the above-mentioned components can absorb the impact force when the roller body 2 is impacted, thereby avoiding damage caused by the impact force for a long time and increasing its service life. During the operation of the roller body 2, the motor 902 is turned on at regular intervals, and the motor 902 cooperates with the screw 903 to drive the threaded sleeve 904 and the push rod 905 to move. The push rod 905 moves to drive the piston 906 to discharge the lubricating oil inside the oil tank 901 to the oil hose 907, and the lubricating oil is transported to the bearings of the roller body 2 through the oil hose 907, so that it can be lubricated regularly, thereby avoiding wear caused by long-term work and further increasing its service life.

[0030] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A long-life belt conveyor roller, characterized in that: The invention comprises a frame (1), an inner cavity of the frame (1) is provided with a roller body (2), both sides of the frame (1) are fixedly connected with a buffer box (3), the front side and the rear side of the bottom of the inner cavity of the buffer box (3) are provided with push plates (4), the two push plates (4) are fixedly connected with dampers (5) on both sides of the opposite sides, the dampers (5) are fixedly connected to the inner wall of the buffer box (3) on the side away from the push plates (4), the two push plates (4) are fixedly connected with inclined blocks (6) on the opposite sides, a tension spring (7) is fixedly connected between the two push plates (4), a lower pressure plate (8) is provided between the two inclined blocks (6), the opposite sides of the two lower pressure plates (8) pass through the frame (1) and are fixedly connected to the roller body (2), and the top of the buffer box (3) is fixedly connected with an automatic oiling assembly (9).

2. A long-life belt conveyor roller according to claim 1, characterized in that: The automatic refueling assembly (9) comprises an oil storage tank (901), the front side of the oil storage tank (901) is fixedly connected to a motor (902), the rear side of the output end of the motor (902) passes through the oil storage tank (901) and is fixedly connected to a screw rod (903), the surface of the screw rod (903) is threadedly connected to a threaded sleeve (904), the top and bottom of the threaded sleeve (904) are fixedly connected to a push rod (905), a piston (906) is provided on the rear side of the screw rod (903), the rear side of the piston (906) is fixedly connected to the push rod (905), the rear side of the oil storage tank (901) is connected to an oil delivery hose (907), and the end of the oil delivery hose (907) away from the oil storage tank (901) is fixedly connected to the bearing of the roller body (2).

3. The long-life belt conveyor roller according to claim 2, characterized in that: The rear side of the top of the oil storage tank (901) is connected to an oil filling pipe, the top of the oil filling pipe is connected to a sealing cover through a thread, and the rear side of the screw (903) is fixedly connected to a stopper.

4. The long-life belt conveyor roller according to claim 2, characterized in that: The front sides of the top and bottom of the inner cavity of the oil storage tank (901) are fixedly connected to slide rails, and the surfaces of the slide rails are slidably connected to sliders, and the opposite sides of the two sliders are fixedly connected to the push rod (905).

5. The long-life belt conveyor roller according to claim 1, characterized in that: Positioning guide rails (10) are fixedly connected to the front and rear sides of the inner cavity of the frame (1), and the surface of the positioning guide rails (10) is slidably connected to positioning blocks (11), and the side of the positioning block (11) away from the positioning guide rails (10) is fixedly connected to the roller body (2).

6. The long-life belt conveyor roller according to claim 1, characterized in that: A sliding rod (12) is fixedly connected to the top between the front and rear sides of the inner cavity of the buffer box (3), and a sliding sleeve (13) is slidably connected to the front and rear sides of the surface of the sliding rod (12), and the bottom of the sliding sleeve (13) is fixedly connected to the push plate (4).

7. The long-life belt conveyor roller according to claim 1, characterized in that: Both sides of the frame (1) are provided with movable openings for use with the lower pressing plate (8), and the front and rear sides of the lower pressing plate (8) are fixedly connected with cylindrical pressing blocks.

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