Multi-tray conveying full-automatic servo RGV for distribution transformer iron core production line

By designing fully automatic servo RGV, the problem of traditional pallets not being able to be connected automatically is solved, automatic docking and stable transportation are achieved, and work efficiency is improved.

CN223200910UActive Publication Date: 2025-08-08JIANGSU SENLAN INTELLIGENCE SYST CO LTD
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Patent Information

Application Number
CN202422553473.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-22
Publication Date
2025-08-08
Estimated Expiration
2034-10-22

AI Technical Summary

Technical Problem

The iron core conveying pallet of the traditional distribution transformer cannot be automatically connected to the front and rear production equipment, resulting in low working efficiency and the stability of the pallet cannot be guaranteed.

Method used

Design a variety of pallet conveying fully automatic servo RGVs for iron core production lines of transformer, including frame, drive mechanism, push and pull mechanism and roller mechanism, to realize the automatic docking of fully automatic servo RGVs with front and rear equipment, and to conduct in-transport detection through photoelectric detection mechanism.

Benefits of technology

The automatic docking of fully automatic servo RGV with front and rear equipment is realized, which improves work efficiency, and ensures transportation stability through positioning components and photoelectric detection mechanisms, and optimizes working steps.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic servo RGV, and particularly relates to a full-automatic servo RGV for conveying various trays on an iron core production line of a distribution transformer, which comprises a rack, a driving mechanism, a push-pull mechanism and a roller mechanism, the driving mechanism is installed on the machine frame to drive the full-automatic servo RGV to move, the push-pull mechanism is installed on the machine frame to drive a tray to move, and the roller mechanism is installed on the machine frame to assist the tray in moving. The full-automatic servo RGV adopts the driving mechanism to realize the movement of the whole vehicle, so that the automatic docking work of the full-automatic servo RGV and front and back docking equipment is realized, meanwhile, the push-pull mechanism is adopted to realize the automatic loading and unloading work, manual intervention is not needed, the automatic work is realized, and meanwhile, the positioning assembly is arranged to realize the tray positioning, so that the working efficiency is improved. And meanwhile, the photoelectric detection mechanism is arranged, so that detection in the transportation process can be achieved, the working steps are optimized, and the overall working efficiency is improved.
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Description

Technical Field

[0001] The utility model discloses a fully automatic servo RGV, belongs to the technical field of pallet conveying equipment, and specifically relates to a fully automatic servo RGV for conveying multiple pallets on a distribution transformer core production line. Background Art

[0002] Transformer core conveyor trays are specialized trays used to transport and store transformer cores. They can withstand the weight of the cores, ensuring they are not easily deformed or damaged during transportation. Furthermore, they offer a protective function, protecting the cores from collisions, scratches, and other damage, maintaining their integrity.

[0003] Traditional distribution transformer core conveying pallets can only be operated by forklifts or other handling equipment, and cannot be docked with the front and rear production equipment, resulting in low work efficiency and inability to achieve rapid transportation. At the same time, the stability of the pallet cannot be guaranteed when using forklifts or other handling equipment. Utility Model Content

[0004] Purpose of the utility model: to provide a fully automatic servo RGV for conveying multiple pallets on a distribution transformer core production line to solve the above-mentioned problems.

[0005] Technical solution: A fully automatic servo RGV for transporting multiple pallets on a distribution transformer core production line, including: a frame, a drive mechanism, a push-pull mechanism, and a roller mechanism;

[0006] The driving mechanism is installed on the frame to drive the fully automatic servo RGV to move, the push-pull mechanism is installed on the frame to drive the tray to move, and the roller mechanism is installed on the frame to assist the tray to move.

[0007] In a further embodiment, the driving mechanism includes: a first motor, fixedly mounted in the bottom of the frame; a first driving pulley, sleeved on the rotating shaft of the first motor; a first transmission shaft, rotatably mounted on one end of the bottom of the frame through a bearing seat; a first driven pulley, sleeved on the first transmission shaft and connected to the first driving pulley; a fifth motor, fixedly mounted in the bottom of the frame; a third driving pulley, sleeved on the rotating shaft of the fifth motor; a second transmission shaft, rotatably mounted at the other end of the bottom of the frame through a bearing seat; a fourth driven pulley, sleeved on the second transmission shaft and connected to the third driving pulley; a plurality of driving wheels are provided, and are mounted on both ends of the first transmission shaft and the second transmission shaft and on both sides of the frame.

[0008] - tached to said driving mechanism, a floating feeder mounted on 'said mechanism, means for raising and lowering the casing vertically relative to the engine, means for swinging endsat the rear of the sides of said frame, said rim being raised by said swing arm for swinging ends of said frame and said rim being raised by said swing arm.

[0009] In a further embodiment, the roller mechanism includes: a plurality of transmission rollers, which are rotatably mounted on the frame in an equidistant array.

[0010] In a further embodiment, a pneumatic positioning assembly is provided on the frame and the push-pull table;

[0011] The pneumatic positioning assembly consists of a mounting plate, a cylinder and a positioning pin;

[0012] The mounting plate is fixedly mounted on both sides of the frame or the push-pull platform; the cylinder is fixedly mounted on the mounting plate, and the positioning pin is fixedly connected to the telescopic rod of the cylinder and passes through the positioning hole of the mounting plate.

[0013] In a further embodiment, a photoelectric detection mechanism is provided on one side of the frame;

[0014] The photoelectric detection mechanism includes a bracket, which is fixedly installed on one side of the frame; a fourth motor, which is fixedly installed on the bottom of the bracket; a conveyor line, which is fixedly installed on the bracket and the fourth motor is connected to the conveyor line belt to drive the conveyor roller on the conveyor line to rotate; and a photoelectric detection platform, which is fixedly installed on one side of the bracket.

[0015] In a further embodiment, safety edges are provided at both ends of the frame side.

[0016] Beneficial effects: The utility model adopts a driving mechanism to realize the movement of the entire vehicle, thereby realizing the automatic docking of the fully automatic servo RGV with the front and rear docking equipment. At the same time, the push-pull mechanism can automatically load and unload materials without manual intervention, realizing automatic work. At the same time, a positioning component is provided to realize pallet positioning, thereby improving transportation stability. At the same time, a photoelectric detection mechanism is provided to realize detection during transportation, thereby optimizing work steps and improving overall work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is the main view of the present utility model.

[0018] Figure 2 This is a schematic diagram of the utility model Figure 1 .

[0019] Figure 3 This is a schematic diagram of the utility model Figure 2 .

[0020] Figure 4 This is a schematic diagram of the utility model Figure 3 .

[0021] Figure numerals: frame 1, driving mechanism 2, push-pull mechanism 3, roller mechanism 4, first motor 8, first driving pulley 9, first transmission shaft 10, first driven pulley 11, fifth motor 12, third driving pulley 13, second transmission shaft 14, fourth driven pulley 15, driving wheel 16, second motor 17, first transmission 18, driving gear 19, rack 20, base 21, third motor 22, second driving pulley 23, push-pull guide rail 24, second driven pulley 25, third driven pulley 26, push-pull platform 27, transmission roller 28, pneumatic positioning assembly 6, mounting plate 29, cylinder 30, positioning pin 31, photoelectric detection mechanism 7, bracket 32, fourth motor 33, conveyor line 34, photoelectric detection platform 35, safety touch edge 36. DETAILED DESCRIPTION

[0022] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.

[0023] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating positions or relationships, are based on the positions or relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be internal communication between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances. In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.

[0025] A fully automatic servo RGV for conveying multiple pallets on a distribution transformer core production line includes: a frame 1, a drive mechanism 2, a push-pull mechanism 3, and a roller mechanism 4.

[0026] In one embodiment, Figures 1 to 4 As shown, the driving mechanism 2 is installed on the frame 1 to drive the fully automatic servo RGV to move, the push-pull mechanism 3 is installed on the frame 1 to drive the tray to move, and the roller mechanism 4 is installed on the frame 1 to assist the tray to move.

[0027] In one embodiment, Figures 1 to 4 As shown, the driving mechanism 2 includes: a first motor 8, which is fixedly installed in the bottom of the frame 1; a first driving pulley 9, which is sleeved on the rotating shaft of the first motor 8; a first transmission shaft 10, which is rotatably installed at one end of the bottom of the frame 1 through a bearing seat; a first driven pulley 11, which is sleeved on the first transmission shaft 10 and connected to the first driving pulley 9; a fifth motor 12, which is fixedly installed in the bottom of the frame 1; a third driving pulley 13, which is sleeved on the rotating shaft of the fifth motor 12; a second transmission shaft 14, which is rotatably installed at the other end of the bottom of the frame 1 through a bearing seat; a fourth driven pulley 15, which is sleeved on the second transmission shaft 14 and connected to the third driving pulley 13; a number of driving wheels 16 are provided, and are installed on both ends of the first transmission shaft 10 and the second transmission shaft 14 and on both sides of the frame 1.

[0028] In one embodiment, Figures 1 to 4 As shown, the push-pull mechanism 3 includes: a second motor 17, fixedly mounted on the bottom of the frame 1; a first transmission 18, rotatably mounted on the bottom of the frame 1 through a bearing seat and connected to the second motor 17 to rotate with the second motor 17; a driving gear 19, sleeved on the first transmission 18 to rotate with the first transmission 18; a rack 20, meshing with the driving gear 19; a base 21, slidably mounted on the frame 1 through a slide rail slider and the rack 20 is fixedly mounted on the bottom of the base 21; a third motor 22, fixed Installed at the bottom of the base 21; a second driving pulley 23 is sleeved on the rotation of the second motor 17 to follow the rotation of the third motor 22; a push-pull guide rail 24 is fixedly installed on the base 21; a second driven pulley 25 is installed at the bottom of the base 21 through a rotating shaft and is connected to the second driving pulley 23; a third driven pulley 26 is respectively installed at both ends of the push-pull guide rail 24 through a rotating shaft, and is connected to the second driven pulley 25 through a conveyor belt; a push-pull platform 27 is slidably installed on the push-pull guide rail 24 and is fixedly connected to the conveyor belt

[0029] In one embodiment, Figures 1 to 4 As shown, the roller mechanism 4 includes: a plurality of transmission rollers 28 , which are rotatably mounted on the frame 1 in an equidistant array.

[0030] In one embodiment, Figures 1 to 4 As shown, a pneumatic positioning assembly 6 is provided on the frame 1 and the push-pull platform 27;

[0031] The pneumatic positioning assembly 6 is composed of a mounting plate 29, a cylinder 30 and a positioning pin 31;

[0032] The mounting plate 29 is fixedly mounted on both sides of the frame 1 or the push-pull platform 27 ; the cylinder 30 is fixedly mounted on the mounting plate 29 , and the positioning pin 31 is fixedly connected to the telescopic rod of the cylinder 30 and passes through the positioning hole of the mounting plate 29 .

[0033] In one embodiment, Figures 1 to 4 As shown, a photoelectric detection mechanism 7 is provided on one side of the frame 1;

[0034] The photoelectric detection mechanism 7 includes a bracket 32, which is fixedly mounted on one side of the frame 1; a fourth motor 33, which is fixedly mounted on the bottom of the bracket 32; a conveyor line 34, which is fixedly mounted on the bracket 32, and the fourth motor 33 is connected to the conveyor line 34 to drive the conveying roller on the conveyor line 34 to rotate; and a photoelectric detection platform 35, which is fixedly mounted on one side of the bracket 32.

[0035] In one embodiment, Figures 1 to 4 As shown, safety contact edges 36 are provided at both ends of the frame 1 .

[0036] Working principle: When the utility model is working, the fully automatic servo RGV is first moved to the specified position through the driving mechanism 2. First, the first motor 8 and the fifth motor 12 work. The first motor 8 rotates to drive the first active pulley 9 to rotate, thereby driving the first driven pulley 11 to rotate through the conveyor belt, thereby driving the first transmission shaft 10 to rotate, thereby driving the driving wheels 16 on both sides to rotate, the fifth motor 12 rotates to drive the third active pulley 13 to rotate, thereby driving the fourth driven pulley 15 to rotate through the conveyor belt, thereby driving the second transmission shaft 14 to rotate, thereby driving the driving wheels 16 on both sides to rotate, and then when it moves to the specified position, the push-pull mechanism 3 works. First, the second motor 17 works, and the rotation drives the active gear 19 to rotate, thereby driving the active gear 1 9 is engaged with the rack 20, so that the rack 20 moves and drives the base 21 to move, and stops when it moves to the specified position, so that the third motor 22 works, drives the second active pulley 23 to rotate, thereby drives the second driven pulley 25 to rotate, thereby drives the third driven pulley 26 to rotate through the conveyor belt, so that the push-pull table 27 moves on the push-pull guide rail 24, thereby moving to the pallet position, and works through the pneumatic positioning component 6. The cylinder 30 drives the positioning pin 31 to cooperate and fix with the pallet, so that the third motor 22 works again to drive the pallet to move, and the second motor 17 works to drive the base 21 to return, and at the same time the drive mechanism 2 works again to move to the external docking equipment for circulation. During transportation, the photoelectric detection table 35 detects the workpiece on the pallet.

[0037] Obviously, the above embodiments are merely examples for clarity of explanation and are not intended to limit the implementation methods. Those skilled in the art will readily appreciate that other variations or modifications based on the above descriptions are possible. It is not necessary and impossible to enumerate all implementation methods here. Obvious variations or modifications arising therefrom remain within the scope of protection of the present invention.

Claims

1. A fully automatic servo RGV for transporting multiple pallets on a distribution transformer core production line, characterized by: include: Frame, driving mechanism, push-pull mechanism and roller mechanism; The driving mechanism is installed on the frame to drive the fully automatic servo RGV to move, the push-pull mechanism is installed on the frame to drive the tray to move, and the roller mechanism is installed on the frame to assist the tray to move.

2. According to claim 1, a fully automatic servo RGV for transporting multiple pallets of a distribution transformer core production line, characterized in that: The driving mechanism includes: a first motor, which is fixedly installed in the bottom of the frame; a first driving pulley, which is sleeved on the rotating shaft of the first motor; a first transmission shaft, which is rotatably installed at one end of the bottom of the frame through a bearing seat; a first driven pulley, which is sleeved on the first transmission shaft and connected to the first driving pulley; a fifth motor, which is fixedly installed in the bottom of the frame; a third driving pulley, which is sleeved on the rotating shaft of the fifth motor; a second transmission shaft, which is rotatably installed at the other end of the bottom of the frame through a bearing seat; a fourth driven pulley, which is sleeved on the second transmission shaft and connected to the third driving pulley; a plurality of driving wheels are provided, and are installed on both ends of the first transmission shaft and the second transmission shaft and on both sides of the frame.

3. According to claim 1, a fully automatic servo RGV for transporting multiple pallets of a distribution transformer core production line, characterized in that: The push-pull mechanism includes: a second motor fixedly mounted on the bottom of the frame; a first transmission rotatably mounted on the bottom of the frame through a bearing seat and connected to the second motor to follow the rotation of the second motor; a driving gear, sleeved on the first transmission to follow the rotation of the first transmission; a rack meshing with the driving gear; a base slidably mounted on the frame through a slide rail slider and the rack is fixedly mounted on the bottom of the base; a third motor fixedly mounted on the bottom of the base; a second driving pulley sleeved on the rotation of the second motor to follow the rotation of the third motor; a push-pull guide rail fixedly mounted on the base; a second driven pulley mounted on the bottom of the base through a rotating shaft and connected to the second driving pulley; the third driven pulley is respectively mounted on both ends of the push-pull guide rail through a rotating shaft, and is connected to the second driven pulley through a conveyor belt; a push-pull platform is slidably mounted on the push-pull guide rail and fixedly connected to the conveyor belt.

4. According to claim 1, a fully automatic servo RGV for transporting multiple pallets of a distribution transformer core production line, characterized in that: The roller mechanism comprises: a plurality of transmission rollers which are rotatably mounted on the frame in an equidistant array.

5. According to claim 3, a fully automatic servo RGV for transporting multiple pallets in a distribution transformer core production line, characterized in that: Pneumatic positioning components are provided on the frame and the push-pull table; The pneumatic positioning assembly consists of a mounting plate, a cylinder and a positioning pin; The mounting plate is fixedly mounted on both sides of the frame or the push-pull platform; the cylinder is fixedly mounted on the mounting plate, and the positioning pin is fixedly connected to the telescopic rod of the cylinder and passes through the positioning hole of the mounting plate.

6. According to claim 1, a fully automatic servo RGV for transporting multiple pallets in a distribution transformer core production line, characterized in that: A photoelectric detection mechanism is provided on one side of the frame; The photoelectric detection mechanism includes a bracket, which is fixedly installed on one side of the frame; a fourth motor, which is fixedly installed on the bottom of the bracket; a conveyor line, which is fixedly installed on the bracket and the fourth motor is connected to the conveyor line belt to drive the conveyor roller on the conveyor line to rotate; and a photoelectric detection platform, which is fixedly installed on one side of the bracket.

7. According to claim 1, a fully automatic servo RGV for transporting multiple pallets in a distribution transformer core production line, characterized in that: Safety touch edges are provided at both ends of the frame side.