Automatic material receiving device for double product material boxes
By designing the automatic material collection device of the dual-product material box and adopting two sets of jaws and main frame structures, the problem of low material collection efficiency of a single material box is solved, and efficient and stable pick-up and placement of the material tray and products is achieved, and production efficiency is improved.
Patent Information
- Application Number
- CN202422511893.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the prior art, the single material box collecting process requires frequent shutdown and replacement, which affects production efficiency.
A dual-product material box automatic material collection device is designed, adopting two sets of product jaws and main frame structures, with the functions of material tray height detection and product jaw floating, so as to realize the simultaneous pick-up and placement of material trays and products, and can be completed through a single Z-axis and Y-axis movement.
It improves the material box collection efficiency, reduces the time for replacing the material box, realizes stable clamping and real-time monitoring of the material tray and products, and improves production efficiency.
Smart Images

Figure CN223201095U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of product feeding, in particular to an automatic material receiving device for a double-product material box. Background Art
[0002] With the prosperity of the economy, the continuous improvement of people's living standards, the development of production technology is getting better and better, and the die-cutting and production technology of lithium batteries has also been rapidly developed. The material collection method of the gap die-cutting machine is composed of a robot taking the material, a motor driving the material box to lift and lower, and a clip material box to collect the material.
[0003] In the process of implementing this technology, the technician found at least the following problems: the material collection and delivery method on the market is basically a single material box. During the collection process, when the material box is full, it is necessary to stop the machine and take out the material box electrode or replace the empty material box. At this time, it takes a lot of time to replace the material box every time it is full, which seriously affects the actual production efficiency of the equipment. Utility Model Content
[0004] (1) Technical problems solved
[0005] In view of the shortcomings of the existing technology, the utility model provides an automatic material receiving device for dual product boxes, which has the advantages of high-efficiency automatic material receiving and solves the problem of slow material receiving efficiency of a single material box.
[0006] (2) Technical solution
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic material receiving device for dual-product material boxes, comprising a main frame and a material tray replacement stop button box, a Y-axis motion module being provided on the front of the main frame, a Z-axis motion module being provided on the front of the Y-axis motion module, a material tray and a clamping claw being provided on one side of the Z-axis motion module, a material receiving position being provided below the material tray and the clamping claw, the material receiving position comprising a material tray rack, an empty material tray position being provided inside the material tray rack, a material tray detection being provided on one side of the material receiving position, clip introduction ribs being provided on both sides of the material receiving position, and a clip in place sensor being provided on one side of the material receiving position below the material tray detection;
[0008] A servo motor is provided at one end of the main frame, and the output shaft of the servo motor is fixedly connected to the magazine introduction rib, the outer side of the magazine introduction rib is threadedly connected to a threaded sleeve, one side of the threaded sleeve is fixedly connected to a fixed frame, the top of the fixed frame is fixedly connected to a fixedly connected folding plate, the bottom of the fixedly connected folding plate is fixedly connected to a U-shaped connecting frame, the bottom of the U-shaped connecting frame is slidably connected to a sliding plate, and the bottom of the sliding plate is fixedly connected to a supporting frame.
[0009] Preferably, the material tray and the clamp include a Y-axis main frame, a floating slide rail is provided at one end of the Y-axis main frame, the outer side of the floating slide rail is slidably connected to the product clamp, the top of the product clamp is provided with a height buffer spring, a material tray clamp is provided below the Y-axis main frame, a material tray position sensor is connected to one side of the material tray clamp, and a product drop sensor is provided on one side of the product clamp.
[0010] Preferably, the material tray and the clamping claw include a frame, the surface of the frame is provided with an electric slide rail, and the electric slide rail is slidably connected to the Y-axis main frame.
[0011] Preferably, the number of the product grippers is two, the two product grippers are respectively connected to the Y-axis main frame through two floating slide rails, and the product drop sensor is electrically connected to the product grippers.
[0012] Preferably, the number of the tray racks is four, and the four tray racks are grouped in pairs and fixedly connected to the tray clips.
[0013] Preferably, the two product grippers are symmetrically distributed with the vertical center line of the Y-axis main frame as the center.
[0014] (3) Beneficial effects
[0015] Compared with the prior art, the present invention provides an automatic material receiving device for a dual-product material box, which has the following beneficial effects:
[0016] The dual-product magazine automatic receiving device has the following advantages by providing two sets of product clamps and the design of the main frame, material tray and clamps:
[0017] 1. The gripper has a compact structure and can take and place the tray and product at the same time;
[0018] 2. Equipped with tray height detection function and product gripper floating function, it can accommodate tray height deviation;
[0019] 3. Equipped with product drop detection function, it can monitor product position in real time;
[0020] 4. The overall structure is simple, and only a single Z-axis and a single Y-axis can be used to simultaneously pick up and place trays and products of any height. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the utility model;
[0022] Figure 2 This is a side view of the structure of the utility model;
[0023] Figure 3 For this utility model Figure 2 Schematic diagram of the structure at point A in the middle.
[0024] In the figure: 1. Main frame; 2. Y-axis motion module; 3. Z-axis motion module; 4. Material tray and clamping claw; 5. Material collection position; 6. Material tray frame; 7. Empty material tray position; 8. Material tray replacement stop button box; 9. Material tray detection; 10. Clip in place sensor; 11. Clip introduction rib; 12. Threaded sleeve; 13. Fixed frame; 14. Carrying frame; 15. Sliding plate; 16. U-shaped connecting frame; 17. Fixed connecting folding plate; 18. Material tray clamping plate; 19. Product drop sensor; 20. Material tray position sensor; 21. Floating slide rail; 22. Height buffer spring; 23. Product clamping claw; 41. Y-axis main frame. DETAILED DESCRIPTION
[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] See also Figure 1-2 , an automatic material receiving device for dual product material boxes, including a main frame 1 and a material tray replacement stop button box 8, a Y-axis motion module 2 is provided on the front of the main frame 1, a Z-axis motion module 3 is provided on the front of the Y-axis motion module 2, a material tray and a clamping claw 4 are provided on one side of the Z-axis motion module 3, the material tray and the clamping claw 4 include a frame, an electric slide rail is provided on the surface of the frame, the electric slide rail is slidably connected to the Y-axis main frame 41, and a material receiving position 5 is provided below the material tray and the clamping claw 4.
[0027] Among them, the material receiving position 5 includes a material tray rack 6, the number of the material tray rack 6 is four, and the four material tray racks 6 are fixedly connected to the material tray clip in pairs. An empty material tray position 7 is set inside the material tray rack 6, and a material tray detection 9 is set on one side of the material receiving position 5.
[0028] Specifically, by clamping the empty tray and placing it on the receiving position 5, and then clamping the product and placing it on the empty tray position 7 of the receiving position, the tray clip can load 35 trays at a time, which fully saves the time of replacing the trays. The tray detection 9 can automatically alarm when it is detected that the trays in the tray clip are used up.
[0029] according to Figure 2-3As shown, magazine introduction ribs 11 are provided on both sides of the material receiving position 5, and a magazine arrival sensor 10 is provided on one side of the material receiving position 5 below the material tray detection 9, and a servo motor is provided at one end of the main frame 1, and the output shaft of the servo motor is fixedly connected to the magazine introduction rib 11, and the outer side of the magazine introduction rib 11 is threadedly connected to a threaded sleeve 12, and one side of the threaded sleeve 12 is fixedly connected to a fixed frame 13, and the top of the fixed frame 13 is fixedly connected to a fixedly connected folding plate 17, and the bottom of the fixedly connected folding plate 17 is fixedly connected to a U-shaped connecting frame 16, and the bottom of the U-shaped connecting frame 16 is slidably connected to a sliding plate 15, and the bottom of the sliding plate 15 is fixedly connected to a supporting frame 14.
[0030] Among them, the material tray and the clamp 4 include a Y-axis main frame 41, a floating slide rail 21 is provided at one end of the Y-axis main frame 41, and a product clamp 23 is slidably connected to the outer side of the floating slide rail 21. There are two product clamps 23, and the two product clamps 23 are respectively connected to the Y-axis main frame 41 through two floating slide rails 21. The two product clamps 23 are symmetrically distributed with the vertical center line of the Y-axis main frame 41 as the center. The product drop sensor 19 is electrically connected to the product clamp 23, and a height buffer spring 22 is provided on the top of the product clamp 23. A material tray clamp 18 is provided below the Y-axis main frame 41, and a material tray position sensor 20 is connected to one side of the material tray clamp 18. A product drop sensor 19 is provided on one side of the product clamp 23.
[0031] Specifically, through the setting of the clip introduction rib 11, the long screw countersunk hole facilitates the adjustment of the spacing to adapt to the graphite boat, making the clip easier to import. Through the setting of the clip in place sensor 10, it monitors whether the tray clip is pushed to the specified position. Through the setting of the product clamp 23, four pneumatic fingers can clamp two pieces of product at the same time, thereby improving efficiency.
[0032] At the same time, through the setting of the floating slide rail 21, the clamping claw can adapt to the thickness deviation of the material tray when placing the product, and the placement is more stable. Through the setting of the height buffer spring 22, it can adapt to material trays of different thicknesses. Through the setting of the material tray clamping plate 18 and the large-diameter pneumatic clamp, the clamping of the material tray is more stable. Through the setting of the material tray position sensor 20, the clamping claw can be compatible with the thickness deviation of the material tray, and the clamping position is accurate. Through the setting of the product drop sensor 19, the product position is monitored in real time after grabbing.
[0033] When in use, the empty tray is clamped and placed on the receiving position 5, and then the product is clamped and placed on the empty tray position 7 of the receiving position. The tray clip can load 35 trays at a time, which fully saves the tray replacement time. The tray detection 9 can automatically alarm when it detects that the tray in the tray clip is used up. The setting of the clip introduction retaining edge 11 and the long screw countersunk hole are convenient for adjusting the spacing to adapt to the graphite boat, making the clip easier to introduce. The setting of the clip in place sensor 10 monitors whether the tray clip is pushed to the specified position, and the product clip is clamped. With the setting of the claw 23, four pneumatic fingers can clamp two products at the same time, which improves efficiency. With the setting of the floating slide rail 21, the clamping claw can adapt to the thickness deviation of the tray when placing the product, and the placement is more stable. With the setting of the height buffer spring 22, it can adapt to trays of different thicknesses. With the setting of the tray clamp 18, the large-diameter pneumatic clamp can clamp the tray more stably. With the setting of the tray position sensor 20, the clamping claw can be compatible with the thickness deviation of the tray, and the clamping position is accurate. With the setting of the product drop sensor 19, the product position is monitored in real time after grabbing.
[0034] To sum up, the automatic material collecting device for dual product boxes has the function of material tray height detection and product clamp floating function, which is compatible with the material tray height deviation; it has the function of product drop detection and can monitor the product position in real time; the clamp structure is compact, and the clamp can simultaneously take and place the material tray and product; the overall structure of the utility model is simple, and the material tray and product of any height can be taken and placed simultaneously through only a single Z-axis and a single Y-axis.
[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An automatic material receiving device for a dual-product material box, comprising a main frame (1) and a material tray replacement stop button box (8), characterized in that: The front of the main frame (1) is provided with a Y-axis motion module (2), the front of the Y-axis motion module (2) is provided with a Z-axis motion module (3), a material tray and a clamping claw (4) are provided on one side of the Z-axis motion module (3), a material receiving position (5) is provided below the material tray and the clamping claw (4), the material receiving position (5) includes a material tray rack (6), an empty material tray position (7) is provided inside the material tray rack (6), a material tray detection (9) is provided on one side of the material receiving position (5), clip introduction retaining edges (11) are provided on both sides of the material receiving position (5), and a clip in position sensor (10) is provided on one side of the material receiving position (5) below the material tray detection (9); A servo motor is provided at one end of the main frame (1), the output shaft of the servo motor is fixedly connected to a magazine introduction rib (11), the outer side of the magazine introduction rib (11) is threadedly connected to a threaded sleeve (12), one side of the threaded sleeve (12) is fixedly connected to a fixed frame (13), the top of the fixed frame (13) is fixedly connected to a fixed connection folding plate (17), the bottom of the fixed connection folding plate (17) is fixedly connected to a U-shaped connecting frame (16), the bottom of the U-shaped connecting frame (16) is slidably connected to a sliding plate (15), and the bottom of the sliding plate (15) is fixedly connected to a bearing frame (14).
2. The automatic material receiving device for dual-product magazines according to claim 1, characterized in that: The material tray and the clamping jaw (4) include a Y-axis main frame (41), one end of the Y-axis main frame (41) is provided with a floating slide rail (21), the outer side of the floating slide rail (21) is slidably connected to the product clamping jaw (23), the top of the product clamping jaw (23) is provided with a height buffer spring (22), a material tray clamping plate (18) is provided below the Y-axis main frame (41), one side of the material tray clamping plate (18) is connected to a material tray position sensor (20), and one side of the product clamping jaw (23) is provided with a product drop sensor (19).
3. The automatic material receiving device for dual-product magazines according to claim 1, characterized in that: The material tray and the clamping claw (4) include a frame, the surface of which is provided with an electric slide rail, which is slidably connected to the Y-axis main frame (41).
4. The automatic material receiving device for dual-product magazines according to claim 2, characterized in that: The number of the product grippers (23) is two, and the two product grippers (23) are respectively connected to the Y-axis main frame (41) through two floating slide rails (21), and the product drop sensor (19) is electrically connected to the product grippers (23).
5. The automatic material receiving device for dual-product magazines according to claim 1, characterized in that: The number of the material tray racks (6) is four, and the four material tray racks (6) are grouped in pairs and fixedly connected to the material tray clips.
6. The automatic material receiving device for dual-product magazines according to claim 4, characterized in that: The two product clamping claws (23) are symmetrically distributed with the vertical center line of the Y-axis main frame (41) as the center.