Light bar carrying device
By designing the light strip handling device and adjusting the slider spacing using the toggle device, the automatic picking and placement of the light strips is achieved, the problem of low manual picking efficiency is solved, and the production efficiency is improved and labor costs are reduced.
Patent Information
- Application Number
- CN202422576573.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-24
AI Technical Summary
During the processing of existing LED light strips, the light strips are handled and relied on manual picking, resulting in low production efficiency, high labor costs and low product yield.
A light strip handling device is designed, including a support device, a rotating motor, a rocker arm, a handling fixture, a slider, a suction nozzle and a toggle device. The automatic pickup and placement of the light strip is achieved by adjusting the slide spacing by the toggle device.
It realizes fully automatic handling of light strips, improves production efficiency and accuracy, and reduces labor costs.
Smart Images

Figure CN223201128U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the technical field of machine light bar processing, and more specifically, relates to a light bar handling device. Background Art
[0002] Currently, the assembly process of LED light strips requires various steps such as light board depaneling, light strip transportation, wire cutting, wire welding, and convex mirror loading. However, in the current processing technology, light strip transportation relies on manual picking and placing the light strips on the fixture, which has low production efficiency, high labor costs, and low product yield. Utility Model Content
[0003] The purpose of the embodiments of the present application is to provide a light bar transport device to solve the technical problems of low efficiency and high labor cost in the prior art of manually picking up light bars.
[0004] To achieve the above-mentioned objectives, the technical solution adopted in the embodiment of the present application is: providing a light strip transport device, including a supporting device for placing multiple light strips, a rotating motor arranged above the supporting device, a rocker arm arranged on the rotating motor, and a transport clamp arranged on the rocker arm, the transport clamp including a clamp bracket, a first guide rod and a second guide rod arranged parallel to the clamp bracket, a plurality of sliders arranged on the first guide rod, a suction nozzle arranged at the bottom of each slider, and a toggle device arranged on the second guide rod, a connecting block is provided between several adjacent two sliders among the multiple sliders, the connecting block is provided with a connecting groove parallel to the first guide rod, at least one of the two adjacent sliders is connected to the connecting block by a connecting piece located in the connecting groove, the toggle device is connected to the slider away from the rocker arm, and the toggle device is connected to a driving device and moves along the second guide rod under the drive of the driving device to adjust the spacing between the multiple sliders.
[0005] Specifically, the shifting device includes a sliding seat provided on the second guide rod, and a shifting block fixed to the side wall of the sliding seat, the shifting block is fixedly connected to the side wall of the slider away from the rocker arm, and the sliding seat is connected to the driving device.
[0006] Specifically, the shift block is L-shaped, one end of the L-shaped shift block is fixedly connected to the side wall of the slide seat, and the other end of the L-shaped shift block is fixedly connected to the side wall of the slider.
[0007] Specifically, the connection grooves of the plurality of connection blocks have different lengths.
[0008] Specifically, a plurality of the connecting blocks are staggered in the up and down directions.
[0009] Specifically, two or more connecting blocks are arranged between two adjacent sliding blocks.
[0010] Specifically, it also includes a column arranged beside the supporting device, the rotating motor is arranged on the column, one end of the rocker arm is connected to the output end of the rotating motor, and the other end of the rocker arm is rotatably connected to the clamp bracket, and synchronous wheels are respectively provided at both ends of the rocker arm, and synchronous belts are provided on the two synchronous wheels.
[0011] Specifically, a tensioning pulley for adjusting the tightness of the synchronous belt is provided on the rocker arm, and the tensioning pulley is fixed in a vertically arranged strip-shaped adjustment slot.
[0012] Specifically, the clamp bracket includes a rotating shaft passing through one end of the rocker arm, a connecting seat sleeved on the rotating shaft, and an inverted U-shaped frame arranged at the bottom of the connecting seat. The first guide rod is horizontally arranged between the two side walls of the inverted U-shaped frame. There are two first guide rods, which are arranged up and down, and multiple sliders are simultaneously sleeved on the two first guide rods.
[0013] Specifically, two fixing blocks are respectively provided at the front ends of both side walls of the inverted U-shaped frame, the second guide rod is horizontally arranged between the two fixing blocks, the driving device is a cylinder, and the cylinder is connected to the slide seat.
[0014] In the present application, before picking up the light bar, the forward movement of the toggle device (close to the rocker arm) is used to toggle the slider so that the multiple sliders are close to each other, so that each suction nozzle corresponds to the position of each light bar, which is used to pick up the light bar. After the picking is completed, the distance between the sliders is widened by the reverse movement of the toggle device (away from the rocker arm), so that the suction nozzles on each slider match the spacing of the accommodation positions on the welding fixture, which facilitates the placement of the picked light bar on the welding fixture. In the process of toggling the slider, since the adjacent sliders are connected by connecting blocks, and there are connecting grooves between the connecting blocks, the connecting parts on at least one slider are located in the connecting grooves. In this way, the distance between the adjacent sliders can be shortened or lengthened by the sliding of the connecting parts in the connecting grooves. The above-mentioned transport structure makes the picking of the light bar fully automated, greatly improves work efficiency and accuracy, and saves labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0016] Figure 1 A schematic diagram of a light bar carrying device provided in an embodiment of the present application;
[0017] Figure 2A schematic diagram of the light bar carrying device provided in an embodiment of the present application from another angle (the toggle device is omitted);
[0018] Figure 3 A schematic diagram of the structure of a transport fixture in a light bar transport device provided in an embodiment of the present application;
[0019] Among them, the reference numerals in the figures are:
[0020] 10- Rotating motor;
[0021] 20- rocker arm; 21- strip adjustment slot;
[0022] 30 - handling fixture; 31 - fixture bracket; 311 - rotating shaft; 312 - connecting seat; 313 - inverted U-shaped frame; 314 - fixing block; 32 - first guide rod; 33 - second guide rod; 34 - slider; 35 - suction nozzle; 36 - toggle device; 361 - slide seat; 362 - toggle block; 37 - connecting block; 371 - connecting groove;
[0023] 40-column;
[0024] 50-synchronous wheel; 51-synchronous belt; 52-tensioner pulley; DETAILED DESCRIPTION
[0025] In order to make the technical problems, technical solutions and beneficial effects to be solved by this application more clearly understood, this application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain this application and are not intended to limit this application.
[0026] Reference Figures 1 to 3 The light bar transport device provided in the embodiment of the present application includes a support device (not shown) for placing multiple light bars, a rotary motor 10 disposed above the support device, a rocker arm 20 disposed on the rotary motor 10, and a transport fixture 30 disposed on the rocker arm 20. When the rotary motor 10 rotates, it drives the rocker arm 20 to move, thereby driving the transport fixture 30 to move, which is used to transfer the light bar from the support device to the fixture at the next workstation.
[0027] The handling fixture 30 includes a fixture bracket 31, a first guide rod 32 and a second guide rod 33 arranged parallel to the fixture bracket 31, a plurality of sliders 34 arranged on the first guide rod 32, a suction nozzle 35 disposed at the bottom of each slider 34, and a toggle device 36 disposed on the second guide rod 33. A connecting block 37 is provided between several adjacent sliders 34 among the plurality of sliders 34. The connecting block 37 has a connecting groove 371 parallel to the first guide rod 32. At least one of the adjacent sliders 34 is connected to the connecting block 37 via a connecting member, such as a screw (not shown), located in the connecting groove 371. The toggle device 36 is connected to the slider 34 away from the rocker arm 20. The toggle device 36 is connected to a driving device (not shown) and is driven by the driving device to move along the second guide rod 33 to adjust the spacing between the plurality of sliders 34.
[0028] To improve production efficiency, multiple light strips are generally welded simultaneously on a production line. Each light strip is composed of multiple light bars connected in series, and the spacing between adjacent light bars is different, which means that the spacing between the receiving positions for the light bars on the welding fixture is different. When the light bars are placed on the support device before being picked up, the multiple light bars are arranged horizontally and closely together. Therefore, before using the handling fixture 30 to pick up the light bars, the forward movement of the toggle device 36 (close to the rocker arm 20) is used to toggle the slider 34 so that the multiple sliders 34 are close to each other, so that each suction nozzle 35 corresponds to the position of each light bar for picking up the light bar. After picking up, the distance between the sliders 34 is widened by the reverse movement of the toggle device 36 (away from the rocker arm 20), so that the suction nozzles 35 on each slider 34 match the spacing of the receiving positions on the welding fixture, making it convenient to place the picked light bar on the welding fixture. During the movement of the sliders 34, adjacent sliders 34 are connected by connecting blocks 37, and connecting blocks 37 have connecting grooves 371 therebetween. At least one connecting member on a slider 34 is located within the connecting grooves 371. Thus, the distance between adjacent sliders 34 is shortened or lengthened by the sliding movement of the connecting member within the connecting grooves 371. The aforementioned handling structure allows for fully automated light bar pickup, significantly improving work efficiency and accuracy while saving labor costs.
[0029] Specifically, in this embodiment, the shifting device 36 includes a slide 361 mounted on the second guide rod 33, and a shifting block 362 fixed to the side wall of the slide 361. The shifting block 362 is fixedly connected to the side wall of the slider 34 away from the rocker arm 20. Figure 1As shown, the shift block 362 is fixedly connected to the rightmost slider 34. When the shift block 362, driven by the slide 361, moves toward the rocker arm 20, the shift block 362 shifts the rightmost slider 34. The connecting blocks 37 between adjacent sliders 34 act to gradually bring the multiple sliders 34 together and eventually abut against each other. When the slider 361 is moved in the opposite direction, the adjacent sliders 361 are pulled apart. In this embodiment, the driving device is a pneumatic cylinder. That is, the movement of the slider 361 along the second guide rod 33 is driven by the cylinder. The second guide rod 33 acts as a guide, ensuring the horizontal linear motion of the slider 361 and improving the stability of the structure.
[0030] Specifically, the shift block 362 is L-shaped, one end of the L-shaped shift block is fixedly connected to the side wall of the slide 361, and the other end of the L-shaped shift block is fixedly connected to the side wall of the slider 34. This structure is simple and convenient for connecting the shift block 362 with the slide 361 and the slider 34.
[0031] Reference Figure 3 In this embodiment, the connection slots 371 of the connecting blocks 37 have different lengths. Due to the different lengths of the connection slots 371 , when the sliders 34 are moved, the spacing between adjacent sliders 34 can be made different, and the spacing is proportional to the length of the connection slots 371 .
[0032] In order to prevent the connection blocks 37 from interfering with each other during movement, several connection blocks 37 are staggered in the vertical direction.
[0033] Further, two or more connecting blocks 37 are provided between two adjacent sliders 34. Like this, by two or more connecting blocks 37, the movement of slider 34 is made more stable.
[0034] In this embodiment, the light bar handling device further includes a column 40 disposed adjacent to the support device. A rotary motor 10 is disposed on top of the column 40. The output end of the rotary motor 10 passes through the column 40 and is connected to one end of a rocker arm 20. The other end of the rocker arm 20 is rotatably connected to a fixture bracket 31. Synchronous pulleys 50 are provided at each end of the rocker arm 20, and a synchronous belt 51 is provided on each of the synchronous pulleys 50. The provision of the synchronous belt structure makes the movement of the rocker arm 20 more stable, and the synchronous belt 51 ensures the repeatability of the rocker arm 20's movement, thereby improving production efficiency.
[0035] Further, refer to Figure 2 In order to make the synchronous belt 51 work better, a tensioning pulley 52 for adjusting the tightness of the synchronous belt 51 is provided on the rocker arm 20. At the same time, a strip-shaped adjustment groove 21 is vertically provided on the rocker arm 20. The rotating shaft of the tensioning pulley is fixed in 52. By moving the rotating shaft up and down in the strip-shaped adjustment groove 21, the tensioning effect of the tensioning pulley 52 on the synchronous belt 51 can be adjusted.
[0036] Reference Figure 2The fixture bracket 31 includes a rotating shaft 311 that passes through one end of the rocker arm 20, a connecting base 312 that sleeves on the rotating shaft 311, and an inverted U-shaped frame 313 located at the bottom of the connecting base 312. Two first guide rods 32 are horizontally arranged between the two side walls of the inverted U-shaped frame 313. Multiple sliders 34 are simultaneously sleeved on the two first guide rods 32. The provision of two first guide rods 32 provides guide support at both the top and bottom of the sliders 34, improving their stability during movement.
[0037] In this embodiment, two fixing blocks 314 are respectively provided at the front ends of the two side walls of the inverted U-shaped frame 313, and the second guide rod 33 is horizontally disposed between the two fixing blocks 314. The two fixing blocks 314 and the second guide rod 33 enclose the entire fixture bracket 31, giving it a frame-like structure and improving stability. Furthermore, because the two fixing blocks 314 are located at the front ends of the two side walls, the second guide rod 33 is positioned in front of the first guide rod 32, and the slide 361 on the second guide rod 33 and the slide 34 on the first guide rod 32 do not interfere with each other.
[0038] In summary, the light bar transport device provided in the embodiment of the present application has a simple structure, and can pick up and transport multiple light bars with different spacings, thereby improving production efficiency and reducing labor costs.
[0039] The above description is only a preferred embodiment of the present application and is not intended to limit the present application. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. Light bar handling device, characterized by: The cam is mounted on a drive link of the driving mechanism, and the drive link is located adjacent the drive link, wherein the driving mechanism comprises a first end, a second end, and a second end of the driving mechanism. The cam is mounted on a link link of the driving mechanism, wherein the first end is located adjacent the drive link, and the second end is located adjacent the drive link.
2. The light bar transport device according to claim 1, characterized in that: The shifting device includes a sliding seat arranged on the second guide rod, and a shifting block fixed to the side wall of the sliding seat. The shifting block is fixedly connected to the side wall of the slider away from the rocker arm, and the sliding seat is connected to the driving device.
3. The light bar transport device according to claim 2, characterized in that: The shift block is L-shaped, one end of the L-shaped shift block is fixedly connected to the side wall of the slide seat, and the other end of the L-shaped shift block is fixedly connected to the side wall of the slider.
4. The light bar transport device according to claim 1, characterized in that: The connection grooves of the plurality of connection blocks have different lengths.
5. The light bar transport device according to claim 1, characterized in that: The plurality of connecting blocks are staggered in the vertical direction.
6. The light bar transport device according to claim 1, characterized in that: Two or more connecting blocks are arranged between two adjacent sliding blocks.
7. The light bar transport device according to claim 3, characterized in that: It also includes a column arranged beside the supporting device, the rotating motor is arranged on the column, one end of the rocker arm is connected to the output end of the rotating motor, and the other end of the rocker arm is rotatably connected to the clamp bracket, and synchronous wheels are respectively provided at both ends of the rocker arm, and synchronous belts are provided on the two synchronous wheels.
8. The light bar transport device according to claim 7, characterized in that: The rocker arm is provided with a tensioning wheel for adjusting the tightness of the synchronous belt, and the tensioning wheel is fixed in a vertically arranged strip-shaped adjustment groove.
9. The light bar transport device according to claim 7 or 8, characterized in that: The clamp bracket includes a rotating shaft passing through one end of the rocker arm, a connecting seat sleeved on the rotating shaft, and an inverted U-shaped frame arranged at the bottom of the connecting seat. The first guide rod is horizontally arranged between the two side walls of the inverted U-shaped frame. There are two first guide rods, which are arranged up and down, and multiple sliders are simultaneously sleeved on the two first guide rods.
10. The light bar transport device according to claim 9, characterized in that: Two fixing blocks are respectively provided at the front ends of the two side walls of the inverted U-shaped frame. The second guide rod is horizontally arranged between the two fixing blocks. The driving device is a cylinder, and the cylinder is connected to the slide seat.