Automatic vacuum charging machine

By using a combination of a vacuum pump and a motor-driven rotary shaft in the feeder, the problem of low feeding efficiency of low flow materials is solved, and an efficient and stable feeding process and adjustable feeding efficiency are achieved.

CN223201148UActive Publication Date: 2025-08-08JILIN CENTURY PESTICIDE CO LTD
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Patent Information

Application Number
CN202421701350.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-18
Publication Date
2025-08-08
Estimated Expiration
2034-07-18

AI Technical Summary

Technical Problem

Existing feeders are inefficient and unstable when facing low-flowing materials, especially in low-flowing materials.

Method used

A vacuum pump is used to create a low-pressure environment in the storage space, and combined with the motor driving the rotating shaft to drive the spiral blades, feeding the material into the discharge space, and controlling the discharge through the pressure valve to achieve an efficient and stable feeding process. The motor can adjust the feeding efficiency.

Benefits of technology

It realizes efficient and stable feeding of low-flowing materials, and adjusts the feeding efficiency by adjusting the motor speed, improving the working stability and efficiency of the feeding machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of charging machines, and provides an automatic vacuum charging machine. The charging machine comprises a box body, a vacuum pump, a rotating shaft and a motor, the box body is provided with a material storage space, a material discharging space, a material inlet and a material outlet, the material storage space is located above the material discharging space, the material inlet is communicated with the material storage space, the material outlet is communicated with the material discharging space, the box body is provided with a pressure valve, and the pressure valve is connected to the material outlet; the vacuum pump is communicated with the box body and acts on the material storage space; the rotating shaft is located in the discharging space, the length of the rotating shaft is smaller than that of the discharging space, and spiral blades are designed on the rotating shaft; the motor is connected with the rotating shaft, the vacuum pump generates a low-pressure environment to complete the material taking action, the motor drives the rotating shaft to move to complete the discharging action, high-efficiency and stable feeding work is achieved, and adjustment of the feeding efficiency can be achieved by adjusting the motor.
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Description

Technical Field

[0001] The utility model relates to the technical field of feeders, in particular to an automatic vacuum feeder. Background Art

[0002] With the continuous development of production automation, the feeder, as a key part of automated production, also needs to be continuously improved to adapt to the ever-evolving automation industry.

[0003] Existing feeders mostly use intermittently started vacuum generators to create a low-pressure environment to complete the material removal action, and use the material's own gravity to complete the feeding action. The feeding efficiency is low and the performance is poor when facing low-fluidity materials. Utility Model Content

[0004] The purpose of the utility model is to provide an automatic vacuum feeder, which can efficiently and stably complete the feeding task when facing low-fluidity materials, and can also realize the adjustment of feeding efficiency.

[0005] The utility model provides an automatic vacuum feeder, comprising:

[0006] A box body, wherein the box body is designed with a storage space, a discharge space, a feed port and a discharge port, the storage space is located above the discharge space, the feed port is connected to the storage space, the discharge port is connected to the discharge space, and the box body is equipped with a pressure valve, which is connected to the discharge port;

[0007] A vacuum pump, the vacuum pump being connected to the box and acting on the material storage space;

[0008] A rotating shaft, the rotating shaft is located in the discharge space inside the box body, the length of the rotating shaft is smaller than the length of the discharge space, and the rotating shaft is designed with spiral blades;

[0009] A motor is connected to the rotating shaft.

[0010] Preferably, the connection between the bottom of the storage space and the discharge space of the box body is funnel-shaped.

[0011] Preferably, the box body includes a shell and an upper cover, the feed port is located on the upper cover, and the discharge port is located on the shell.

[0012] Preferably, the box body further includes a sealing ring, a sealing groove is provided on the shell body, and the sealing ring is installed in the sealing groove.

[0013] Preferably, the feed port of the upper cover is away from the side connected to the vacuum pump.

[0014] Preferably, the box body further comprises a grille, which is installed inside the material storage space of the box body, and is close to the connection point between the box body and the vacuum pump.

[0015] Preferably, the feeder further comprises a support frame, on which a box body, a vacuum pump and a motor are fixed.

[0016] Preferably, the feeder further comprises a one-way valve, which is installed between the discharge port and the pressure valve, and the inlet end of the one-way valve is connected to the discharge port of the box.

[0017] Preferably, the rotating shaft further includes a fastener, the fastener is sleeved on the rotating shaft, and the fastener is fixed to the box body.

[0018] Preferably, the motor moves in one direction.

[0019] The technical solution of the utility model uses a vacuum pump to turn the storage space into a low-pressure environment to complete material removal. The motor drives the rotating shaft to continuously send the material in the storage space into the discharge space, completing the pressurization of the discharge space. When the pressure in the discharge space is sufficient, the pressure valve will open to complete the discharge action, thereby achieving high-efficiency and stable feeding work. The feeding efficiency can be adjusted by adjusting the motor. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0021] Figure 1 This is a schematic diagram of the structure of the automatic vacuum feeder of the utility model;

[0022] Figure 2 for Figure 1 Cross-sectional view of the automated vacuum feeder;

[0023] Figure 3 for Figure 1 Exploded diagram of the connection of the automated vacuum feeder;

[0024] Figure 4 for Figure 1 Schematic diagram of the connection between the box and the rotating shaft in the automatic vacuum feeder;

[0025] Figure 5 for Figure 4 Exploded view of the connection diagram;

[0026] Description of reference numerals:

[0027] 1. Box; 11. Shell; 12. Upper cover; 13. Storage space; 14. Discharge space; 15. Feed port; 16. Discharge port; 17. Sealing ring; 18. Grille; 19. Pressure valve; 2. Vacuum pump; 3. Rotating shaft; 31. Spiral blade; 32. Fastener; 4. Motor; 5. Support frame; 6. One-way valve; DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions of the present invention in conjunction with the embodiments. Obviously, the embodiments described are only a part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.

[0030] In the description of the present invention, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the said features. In the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined. In addition, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.

[0031] Combine Figures 1 to 5 As shown, an automatic vacuum feeder provided by the present invention in a novel manner includes a box body 1, a vacuum pump 2, a rotating shaft 3 and a motor 4.

[0032] Combine Figures 1 to 5As shown, the box body 1 is designed with a storage space 13, a discharge space 14, a feed port 15 and a discharge port 16. The storage space 13 is located above the discharge space 14, the feed port 15 is connected to the storage space 13, and the discharge port 16 is connected to the discharge space 14. The box body 1 is equipped with a pressure valve 19, and the pressure valve 19 is connected to the discharge port 16; the vacuum pump 2 is connected to the box body 1, and the vacuum pump 2 acts on the storage space 13; the rotating shaft 3 is located in the discharge space 14 inside the box body 1, and the length of the rotating shaft 3 is less than that of the discharge space 14. length, a spiral blade 31 is designed on the rotating shaft 3; the motor 4 is connected to the rotating shaft 3, and a low-pressure environment is generated in the storage space 13 through the vacuum pump 2 to complete the material taking action, and the rotating shaft 3 is driven to move by the motor 4. The rotating shaft 3 rotates in the discharging space 14, and the material in the storage space 13 is continuously sent into the discharging space 14, completing the pressurization of the discharging space 14. When the pressure in the discharging space 14 is sufficient, the pressure valve 19 will be pushed open to complete the discharging action, thereby achieving high-efficiency and stable feeding work. The feeding efficiency can be adjusted by adjusting the motor.

[0033] In some embodiments, combined Figure 4 As shown, the connection between the bottom of the storage space 13 and the discharge space 14 of the box body 1 is funnel-shaped, which can effectively reduce the residual material in the storage space 13, and at the same time is conducive to the material entering the discharge space 14, which can improve the working stability of the feeder.

[0034] In some embodiments, combined Figure 4 、 Figure 5 As shown, the box body 1 includes a shell 11 and an upper cover 12, the feed port 15 is located on the upper cover 12, and the discharge port 16 is located on the shell 11, which can facilitate the inspection of the internal situation of the feeder and facilitate subsequent maintenance, thereby indirectly improving the stability of the feeder.

[0035] In some embodiments, combined Figure 2 、 Figure 5 As shown, the box body 1 also includes a sealing ring 17. A sealing groove is opened on the shell 11. The sealing ring 17 is installed in the sealing groove, which can effectively improve the sealing of the box body, improve the working effect of the vacuum pump 2, and improve the working efficiency of material removal.

[0036] In some embodiments, combined Figure 4 、 Figure 5 As shown, the feed port 15 opened on the upper cover 12 is away from the side connected to the vacuum pump 2, which can reduce the possibility of the material entering the storage space 13 and being sucked into the vacuum pump 2, thereby improving the working stability of the vacuum pump 2.

[0037] In some embodiments, combined Figure 4、 Figure 5 As shown, the box body 1 also includes a grille 18, which is installed inside the storage space 13 of the box body 1. The grille 18 is close to the connection between the box body 1 and the vacuum pump 2, which can avoid the phenomenon of blocking the vacuum pump after the material accumulates in the storage space 13, thereby improving the working stability of the feeder.

[0038] In some embodiments, combined Figure 1 、 Figure 2 As shown, the feeder further comprises a support frame 5, on which a box body 1, a vacuum pump 2 and a motor 4 are fixed, so that the connection between the feeder components is tighter, the structural strength of the feeder is improved, and the movement of the feeder is facilitated.

[0039] In some embodiments, combined Figures 1 to 3 As shown, the feeder also includes a one-way valve 6, which is installed between the discharge port 16 and the pressure valve 19. The inlet end of the one-way valve 6 is connected to the discharge port 16 of the box body 1, which can prevent the air from reversely entering the discharge space 14 from the discharge port 16 due to the absence of material in the discharge space when the work starts, thereby avoiding possible startup problems and improving the working stability of the feeder.

[0040] In some embodiments, combined Figure 2 、 Figure 5 As shown, the rotating shaft 3 also includes a fastener 32, which is sleeved on the rotating shaft 3 and fixed to the box body, so that the axial force applied to the rotating shaft 3 during operation will not be transmitted to the motor 4, thereby improving the working stability of the motor 4.

[0041] In some embodiments, combined Figures 1 to 3 As shown, the motor 4 moves in one direction, with the motor 4 driving the rotating shaft 3 to complete the discharging action as the positive direction. When the motor 4 moves in the reverse direction, the material cannot be discharged from the discharging space 14, which will cause damage to the feeder. The unidirectional movement of the motor 4 can avoid the occurrence of damage to the feeder caused by the reversal of the motor 4 due to various reasons.

[0042] Working process: the vacuum pump 2 is working, and the vacuum pump 2 is connected to the box body 1. The vacuum pump 1 acts on the storage space 13, so that the storage space 13 becomes a low-pressure environment, and the pressure difference is used to suck the material to complete the material removal action; after the material enters the storage space 13 along the feed port 15, it falls downward under the action of its own gravity and accumulates at the bottom of the storage space 13. Since the connection between the storage space 13 and the discharge space 14 is funnel-shaped, the material will continue to approach the rotating shaft 3 along this point. At this time, the motor 4 will drive the rotating shaft 3 to rotate in the discharge space 14, and continuously send the material in the storage space 13 into the discharge space 14, completing the pressurization of the discharge space 14. When the pressure in the discharge space 14 is sufficient, the pressure valve 19 will be opened to complete the discharge action; by adjusting the motor 4 to change the speed of the rotating shaft 3, the feeding efficiency of the feeder can be adjusted.

[0043] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or replace some or all of the technical features therein with equivalents. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present invention.

Claims

1. An automatic vacuum feeder, characterized in that, include: A box body (1), wherein the box body (1) is designed with a storage space (13), a discharge space (14), a feed port (15) and a discharge port (16); the storage space (13) is located above the discharge space (14); the feed port (15) is connected to the storage space (13); the discharge port (16) is connected to the discharge space (14); the box body (1) is provided with a pressure valve (19); and the pressure valve (19) is connected to the discharge port (16); A vacuum pump (2), the vacuum pump (2) being connected to the box (1), and the vacuum pump (2) acting on the material storage space (13); A rotating shaft (3), the rotating shaft (3) is located in the discharge space (14) inside the box (1), the length of the rotating shaft (3) is smaller than the length of the discharge space (14), and a spiral blade (31) is designed on the rotating shaft (3); An electric motor (4) is connected to the rotating shaft (3).

2. The charging machine according to claim 1, characterized in that The connection between the bottom of the storage space (13) and the discharge space (14) of the box body (1) is funnel-shaped.

3. The charging machine according to claim 1, characterized in that The box body (1) comprises a shell (11) and an upper cover (12), the feed port (15) is located on the upper cover (12), and the discharge port (16) is located on the shell (11).

4. The charging machine according to claim 3, characterized in that The box body (1) further comprises a sealing ring (17); a sealing groove is provided on the shell (11); and the sealing ring (17) is installed in the sealing groove.

5. The charging machine according to claim 3, characterized in that The feed port (15) provided on the upper cover (12) is away from the side connected to the vacuum pump (2).

6. The charging machine according to claim 5, characterized in that The box body (1) further comprises a grille (18), which is installed inside the material storage space (13) of the box body (1), and the grille (18) is close to the connection point between the box body (1) and the vacuum pump (2).

7. The charging machine according to claim 1, characterized in that The feeder further comprises a support frame (5), on which a box body (1), a vacuum pump (2) and a motor (4) are fixed.

8. The charging machine according to claim 1, characterized in that The feeder further comprises a one-way valve (6), which is installed between the discharge port (16) and the pressure valve (19), and the inlet end of the one-way valve (6) is connected to the discharge port (16) of the box (1).

9. The charging machine according to claim 1, characterized in that The rotating shaft (3) further comprises a fastener (32), wherein the fastener (32) is sleeved on the rotating shaft (3), and the fastener (32) is fixed on the box body.

10. The charging machine according to claim 1, characterized in that The motor (4) moves in one direction.