Carpet production winding device capable of adapting to different carpet widths
Through the combination of adjustment sheet, adjustment screw and screw cylinder, combined with the telescopic rod and cylinder push plate design, the problem that the carpet production device cannot adapt to different widths is solved, the equipment is flexible and efficient, and the uniformity and quality of the carpet winding are improved.
Patent Information
- Application Number
- CN202422575324.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing carpet production devices cannot flexibly adapt to carpets of different widths, resulting in frequent equipment replacement, low production efficiency and low equipment utilization.
The combination of adjustment plate, adjustment screw and screw cylinder is adopted, combined with the telescopic rod and cylinder push plate design, to achieve flexible adjustment and automated operation of the winding range, ensuring the stable operation of the equipment on carpets of different widths.
It improves the adaptability and operating efficiency of the equipment, reduces equipment wear, extends service life, and improves the uniformity and quality of carpet winding.
Smart Images

Figure CN223201256U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of carpet production and winding devices, in particular to a carpet production and winding device capable of adapting to carpets of different widths. Background Art
[0002] Carpets are floor coverings made of natural fibers such as cotton, linen, wool, silk, and grass, or chemical synthetic fibers, which are knitted, tufted, or woven by hand or mechanical processes. Existing carpets need to be wound and reeled during processing. The brochure includes a bottom brush net, a bottom brush net, a bottom brush net and a bottom support plate, and a bottom support plate. However, when using the above technology, it is usually only suitable for winding carpets of fixed width and cannot be flexibly adjusted according to different specifications of carpets. Therefore, during production, the winding equipment needs to be frequently replaced according to the width of the carpet, resulting in reduced production efficiency and low equipment utilization, which needs to be improved. Utility Model Content
[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.
[0004] The utility model adopts the following technical solution: a carpet production and winding device that can adapt to carpets of different widths, comprising a base plate, a support plate fixedly mounted on the surface of the base plate, a motor fixedly mounted on the side of the support plate, a winding roller fixedly mounted on the output end of the motor, a mounting piece provided on the side of the winding roller, a positioning hole provided on the surface of the mounting piece, a positioning block fixedly mounted on the side end of the winding roller, a fixing screw fixedly mounted on the side of the positioning block, a nut threadedly connected to the surface of the fixing screw, a screw barrel rotatably connected to the side of the mounting piece, an adjusting screw threadedly connected to the inner surface of the screw barrel, and an adjusting piece fixedly mounted on the end of the adjusting screw.
[0005] Preferably, a telescopic rod is fixedly mounted between the adjusting plate and the mounting plate, with the telescopic rod and the adjusting screw symmetrically distributed on the surface of the adjusting plate. This allows for more stable adjustment of the adjusting plate. Furthermore, the telescopic rod provides additional support and cushioning, making adjustment smoother, reducing equipment wear or errors caused by asymmetric forces during adjustment, and ensuring the flexibility of the winding device for carpets of varying widths.
[0006] Preferably, the positioning hole is located in the center of the mounting plate, and the positioning hole, positioning block, fixing screw, and winding roller are coaxial. This ensures that all components maintain precise coaxiality during assembly and operation, thereby improving the operational stability and accuracy of the entire winding device. This ensures that the device operates without deviation or skew when winding carpets of different widths, thereby improving the uniformity and quality of carpet winding.
[0007] Preferably, an insert is fixedly mounted on the side of the roller, and a slot is defined in the side of the mounting plate, with the insert corresponding to the slot. This allows for a faster and more secure assembly, making assembly and disassembly of the device more convenient, while also improving the stability of the connections between components and helping to reduce the risk of the device becoming loose or falling off during operation.
[0008] Preferably, the adjusting plate has a first circular hole formed on its surface, and the adjusting plate is slidably connected to the surface of the winding roller through the first circular hole. This allows the adjusting plate to slide freely in different positions, making the adjustment process more flexible and allowing the winding position of the device to be adjusted according to the width of the carpet, thereby enhancing adaptability and improving the operating efficiency of the device.
[0009] Preferably, a cylinder is fixedly mounted on the side of the support plate, and a push plate is fixedly mounted on the output end of the cylinder. A second circular hole is formed on the surface of the push plate, through which the push plate slides on the surface of the roller. Here, the action of the cylinder automatically propels the push plate, causing it to slide on the surface of the roller, simplifying the operation of the equipment. The automated push plate design significantly reduces manual operation steps, improves work efficiency, and is particularly suitable for large-scale production environments.
[0010] Preferably, a bracket is fixedly mounted on the surface of the base plate, and a limit slot is provided on the bottom of the push plate, through which the push plate slides within the bracket. This ensures that the push plate maintains a stable trajectory during sliding, avoiding deviation or jamming, improving the positioning accuracy of the push plate, and ensuring smooth operation of the equipment during the winding process, reducing errors.
[0011] Compared with the prior art, the advantages and positive effects of the present invention are:
[0012] 1. In the present invention, the winding range can be flexibly adjusted according to the width of different carpets through the coordinated use of the adjusting plate, the adjusting screw and the screw barrel. The adjusting plate is slidably connected to the surface of the roller through the adjusting screw, and the supporting effect of the telescopic rod can achieve smooth and stable adjustment, ensuring that when processing carpets of different sizes, the operation process is more flexible and efficient, reducing the impact of asymmetric force on the equipment, and extending the service life of the equipment.
[0013] 2. In the present invention, the coordinated use of the cylinder and the push plate facilitates the collection of the wound carpet by personnel. By unscrewing the nut from the fixed screw, the mounting plate and the adjusting plate can be removed from one end of the roller. The cylinder then drives the push plate to move through its output end. The push plate is slidably connected to the surface of the roller through the No. 2 circular hole. At the same time, it is slidably connected to the inside of the bracket through the limit groove, so that the rolled carpet can be stably pushed off the roller. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 The utility model provides a schematic diagram of a carpet production and winding device that can adapt to different carpet widths;
[0015] Figure 2 The utility model proposes an exploded diagram of a carpet production and winding device that can adapt to different carpet widths;
[0016] Figure 3 The utility model provides a schematic diagram of an adjusting plate and a mounting plate of a carpet production winding device that can adapt to different carpet widths;
[0017] Figure 4 The utility model proposes a carpet production winding device that can adapt to different carpet widths Figure 2 Enlarged view of point A in the middle.
[0018] Legend:
[0019] 1. Base plate; 2. Support plate; 3. Motor; 4. Roller; 5. Limiting plate; 6. Positioning block; 7. Fixing screw; 8. Insert block; 9. Mounting plate; 10. Screw barrel; 11. Adjusting screw; 12. Adjusting plate; 13. Telescopic rod; 14. Round hole No. 1; 15. Positioning hole; 16. Slot; 17. Nut; 18. Cylinder; 19. Push plate; 20. Round hole No. 2; 21. Limiting slot; 22. Bracket. DETAILED DESCRIPTION
[0020] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.
[0021] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1
[0023] See also Figure 1-4 The utility model provides a technical solution: a carpet production and winding device that can adapt to carpets of different widths, including a bottom plate 1, a support plate 2 is fixedly installed on the surface of the bottom plate 1, a motor 3 is fixedly installed on the side of the support plate 2, a winding roller 4 is fixedly installed on the output end of the motor 3, a mounting plate 9 is provided on the side of the winding roller 4, a positioning hole 15 is opened on the surface of the mounting plate 9, a positioning block 6 is fixedly installed on the side end of the winding roller 4, a fixing screw 7 is fixedly installed on the side of the positioning block 6, a nut 17 is threadedly connected to the surface of the fixing screw 7, and the positioning hole 15 is located on the mounting plate 9. In the center, the positioning hole 15, the positioning block 6, the fixed screw 7 and the winding roller 4 are on the same axis, ensuring that the various components maintain precise coaxiality during assembly and operation, thereby improving the operational stability and accuracy of the entire winding device, ensuring that when winding carpets of different widths, the operation of the equipment will not deviate or skew, and improving the uniformity and quality of carpet winding. The side of the mounting piece 9 is rotatably connected to the screw barrel 10, and the internal thread of the screw barrel 10 is connected to the adjusting screw 11. The end of the adjusting screw 11 is fixedly installed with an adjusting piece 12, and the adjusting piece 12 is connected to the A telescopic rod 13 is fixedly mounted between the mounting plates 9. The telescopic rod 13 and the adjusting screw 11 are symmetrically distributed on the surface of the adjusting plate 12, which allows for more stable adjustment of the adjusting plate 12. In addition, the telescopic rod 13 provides additional support and cushioning, making adjustment smoother, reducing equipment wear or errors caused by asymmetric forces during adjustment, and ensuring the flexibility of the winding device on carpets of different widths. An insert 8 is fixedly mounted on the side of the winding roller 4. A slot 16 is provided on the side of the mounting plate 9. The position of the insert 8 corresponds one-to-one with the position of the slot 16, achieving a faster and more secure assembly method, making the device more convenient to assemble and disassemble, while also improving the connection stability between components and helping to reduce the risk of loosening or falling off during operation. A No. 1 circular hole 14 is provided on the surface of the adjusting plate 12. The adjusting plate 12 is slidably connected to the surface of the winding roller 4 through the No. 1 circular hole 14, allowing the adjusting plate 12 to slide freely in different positions, making the adjustment process more flexible and allowing the winding position of the device to be adjusted according to the width of the carpet. It has strong adaptability and can improve the operating efficiency of the device.
[0024] Example 2
[0025] See also Figure 1-2The side of the support plate 2 is fixedly installed with a cylinder 18, and the output end of the cylinder 18 is fixedly installed with a push plate 19. A No. 2 round hole 20 is provided on the surface of the push plate 19, and the push plate 19 is slidably connected on the surface of the winding roller 4 through the No. 2 round hole 20. The action of the cylinder 18 can automatically push the push plate 19, so that the push plate 19 slides on the surface of the winding roller 4, which simplifies the operation of the equipment. The automated push plate 19 design greatly reduces the steps of manual operation and improves work efficiency, which is especially suitable for large-scale production environments. A bracket 22 is fixedly installed on the surface of the bottom plate 1, and a limiting groove 21 is provided at the bottom of the push plate 19. The push plate 19 is slidably connected inside the bracket 22 through the limiting groove 21, which can ensure that the push plate 19 maintains a stable trajectory during the sliding process, avoids offset or jamming, and improves the positioning accuracy of the push plate 19, so that the equipment can run smoothly during the winding process and reduce errors.
[0026] Working principle: When the equipment is started, the output shaft of the motor 3 drives the winding roller 4 to rotate, thereby realizing the winding of the carpet. The carpet is gradually wound into a roll along the winding roller 4. As the motor 3 continuously outputs power, the winding roller 4 maintains uniform and stable rotation, so that the carpet is tightly wound during the entire winding process, ensuring stable winding quality. Since the motor 3 provides continuous and stable power, the entire winding process can be carried out efficiently and smoothly. When it is necessary to adjust the winding width according to the width of the carpet, the operator can rotate the adjusting screw 11 to drive the adjusting piece 12 to move on the surface of the winding roller 4, thereby changing the effective working width of the winding roller 4, ensuring that the device can adapt to carpets of different sizes, making the equipment highly flexible and able to quickly adjust the winding range to meet different production needs. At the same time, the telescopic rod 13 provides additional support and buffering. During the adjustment process, the telescopic rod 13 ensures that the adjusting piece 12 remains balanced when sliding, avoiding device offset or instability due to asymmetric force. The symmetrical distribution design of the telescopic rod 13 and the adjusting screw 11 further enhances the stability of the adjusting piece 12, ensuring a smooth adjustment process, which not only extends the service life of the device. The service life of the carpet is improved, and the accuracy of winding is also improved. In order to ensure the uniformity and high quality of the carpet during the winding process, the design of positioning block 6 and positioning hole 15 is adopted. The positioning block 6 is fixed on one side of the winding roller 4, and the positioning hole 15 is located in the center of the mounting piece 9. Since the positioning hole 15, positioning block 6, fixing screw 7 and winding roller 4 are all on the same axis, it is ensured that all components can maintain a high degree of precision alignment during installation and operation. Through the one-to-one correspondence between the plug block 8 and the slot 16, the mounting piece 9 can be stably installed on the winding roller 4, ensuring a firm connection of the equipment during operation. The risk of loosening or falling off of components is avoided, so that the carpet will not be offset or unevenly wound during winding, thereby improving the quality of the final product. When collecting the wound carpet, the nut 17 is unscrewed from the fixing screw 7, so that the mounting plate 9 and the adjusting plate 12 can be removed from one end of the roller 4. Then the cylinder 18 drives the push plate 19 to move through its output end. The push plate 19 is slidably connected to the surface of the roller 4 through the No. 2 circular hole 20. At the same time, it is slidably connected to the inside of the bracket 22 through the limiting groove 21, so that the rolled carpet can be stably pushed off the roller 4.
[0027] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A carpet production and winding device capable of adapting to carpets of different widths, comprising a base plate (1), characterized in that: A support plate (2) is fixedly mounted on the surface of the bottom plate (1), a motor (3) is fixedly mounted on the side of the support plate (2), a roller (4) is fixedly mounted on the output end of the motor (3), a mounting plate (9) is provided on the side of the roller (4), a positioning hole (15) is provided on the surface of the mounting plate (9), a positioning block (6) is fixedly mounted on the side end of the roller (4), a fixing screw (7) is fixedly mounted on the side of the positioning block (6), a nut (17) is threadedly connected to the surface of the fixing screw (7), a screw barrel (10) is rotatably connected to the side of the mounting plate (9), an adjusting screw (11) is threadedly connected to the inner portion of the screw barrel (10), and an adjusting plate (12) is fixedly mounted on the end of the adjusting screw (11).
2. The carpet production and winding device capable of adapting to different carpet widths according to claim 1, characterized in that: A telescopic rod (13) is fixedly installed between the adjusting piece (12) and the mounting piece (9), and the telescopic rod (13) and the adjusting screw (11) are symmetrically distributed on the surface of the adjusting piece (12).
3. The carpet production and winding device capable of adapting to different carpet widths according to claim 1, characterized in that: The positioning hole (15) is located at the center of the mounting plate (9), and the positioning hole (15), the positioning block (6), the fixing screw (7) and the winding roller (4) are located on the same axis.
4. The carpet production and winding device capable of adapting to different carpet widths according to claim 1, characterized in that: An insert block (8) is fixedly mounted on the side of the roller (4), a slot (16) is provided on the side of the mounting plate (9), and the position of the insert block (8) corresponds to the position of the slot (16) in a one-to-one manner.
5. The carpet production and winding device capable of adapting to different carpet widths according to claim 1, characterized in that: A first circular hole (14) is provided on the surface of the regulating piece (12), and the regulating piece (12) is slidably connected to the surface of the roller (4) through the first circular hole (14).
6. The carpet production and winding device capable of adapting to different carpet widths according to claim 1, characterized in that: A cylinder (18) is fixedly mounted on the side of the support plate (2), a push plate (19) is fixedly mounted on the output end of the cylinder (18), a second circular hole (20) is opened on the surface of the push plate (19), and the push plate (19) is slidably connected to the surface of the roller (4) through the second circular hole (20).
7. The carpet production and winding device capable of adapting to different carpet widths according to claim 6, characterized in that: A bracket (22) is fixedly mounted on the surface of the base plate (1), a limiting groove (21) is provided at the bottom of the push plate (19), and the push plate (19) is slidably connected inside the bracket (22) via the limiting groove (21).
Citation Information
Patent Citations
Carpet production winding device
CN221235798U