Off-line plate shape instrument for battery aluminum foil
By using up and down staggered guide rollers and aluminum foil straightening mechanisms in the offline board shaper for aluminum foil, the problem of aluminum foil offset is solved, and more accurate coiling and detection is achieved, which is suitable for a variety of aluminum foil specifications.
Patent Information
- Application Number
- CN202422114940.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-30
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-30
AI Technical Summary
In the production process of existing offline board shapers, the aluminum foil is prone to offset on the guide roller, affecting the accuracy of winding and detection data.
An offline board shaper for battery aluminum foil is designed, using guide rollers and aluminum foil straightening mechanisms that are staggered up and down. By setting adjustable guides on both sides of the aluminum foil, the aluminum foil is ensured to be transmitted along the correct path and reduce offset.
It effectively reduces the deviation of aluminum foil on the guide roller, improves the accuracy of winding and the reliability of detection data, and is suitable for the guidance of various specifications of aluminum foil without damaging the surface of the aluminum foil.
Smart Images

Figure CN223201290U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of off-line shape meters, in particular to an off-line shape meter for battery aluminum foil. Background Art
[0002] Offline shape meters for aluminum foil are specifically designed to measure the flatness of thin sheet materials such as aluminum foil. This type of instrument is crucial for quality control of aluminum foil production, as the shape of the foil directly affects its performance and appearance in the end-use application.
[0003] Existing offline shape meters typically include an unwinding and rewinding mechanism, as well as a guide mechanism. The guide mechanism comprises multiple parallel guide rollers, alternating vertically to ensure the stability of the aluminum foil during measurement. However, the width of the aluminum foil is shorter than the length of the guide rollers. This can lead to deviations between the two sides of the foil during the unwinding and rewinding process due to tension or the long length of the foil being fed through the multiple guide rollers. This can affect the rewinding of the rewinding rollers and the measurement data from the offline shape meter. Utility Model Content
[0004] In order to solve the technical problems existing in the above background technology, the utility model provides an offline flatness meter for battery aluminum foil.
[0005] The technical solution of this utility model is as follows:
[0006] An offline shape meter for battery aluminum foil comprises a base and a guide mechanism mounted thereon. The guide mechanism comprises a plurality of guide rollers arranged in a staggered manner and in parallel, wherein the axes of the guide rollers are aligned with the width direction of the base, and the upper guide rollers are on the same horizontal plane. The device also comprises two sets of aluminum foil straightening mechanisms located on the upper conductor rollers and arranged on both sides of the guide rollers in the width direction of the aluminum foil.
[0007] The aluminum foil straightening mechanism includes a support rod and a plurality of guide members arranged along its length. The two ends of the support rod are connected to the side of the base through a connecting rod. The position of the support rod along the axis of the guide roller is adjustable.
[0008] The plurality of guide members are respectively arranged corresponding to the plurality of guide rollers located above, and the lower end surface of the guide member is placed on the guide roller located above and is in sliding connection with the guide roller, and the position of the guide member along the axis direction of the guide roller is adjustable.
[0009] The aluminum foil passes through the unwinding mechanism of the offline flatness meter and the guide mechanism to the rewinding mechanism. The aluminum foil is passed through multiple guide rollers arranged upper and lower on the guide mechanism. Guide members are respectively provided on both sides of the aluminum foil. The vertical plane on one side of the guide member guides the two sides of the aluminum foil during transmission. The guide plate can help the aluminum foil maintain the correct travel path, reduce lateral movement, and thus reduce the possibility of deviation; and the position of the guide member and the support rod along the axial direction of the guide roller can be adjusted, which can be suitable for guiding aluminum foils of various specifications.
[0010] In order to avoid the distance between the two relative guides being too small, which will cause continuous wear on both sides of the aluminum foil, the vertical distance between the relative surfaces of the guides of the two aluminum foil straightening mechanisms is 1-5 mm larger than the width of the aluminum foil.
[0011] The connection structure between the upper part of the guide member and the support rod is that a mounting groove is provided on the side of the support rod close to the aluminum foil, and the mounting groove is a dovetail groove. The upper part of the guide member is adapted to the mounting groove, and the guide member is slidably connected to the mounting groove. The sliding direction is the axial direction of the guide roller, and the guide member is connected to the support rod through a first locking member.
[0012] The structure of the sliding connection between the above-mentioned guide member and the guide roller is that the lower end surface of the guide member is an arc-shaped surface adapted to the guide roller, and the curvature of the arc-shaped surface is not greater than 180°. This not only facilitates the installation of the guide member on the corresponding guide roller, but also improves the stability of the guide member in being set on the guide roller, and is used to guide one side of the aluminum foil.
[0013] Regarding the specific structure of the first locking member, the first locking member includes a first fastening bolt, the axis of the first fastening bolt is parallel to the axis of the guide roller, and one end of the first fastening bolt passes through the support rod and the mounting groove in sequence to be rotatably connected to the guide member. The first fastening bolt can be tightened or loosened, thereby driving the guide member to move only along the axis direction of the guide roller to adjust the distance from the side of the aluminum foil.
[0014] The internal structure of the above-mentioned guide member is that a long hole and a rotating groove are connected to each other, a baffle adapted to it is provided in the rotating groove, and one end of the first fastening bolt extends through the long hole into the rotating groove and is detachably connected to the baffle.
[0015] In order to facilitate the installation and removal of the baffle in the guide member, an upper opening communicating with the rotation groove is provided on the upper end surface of the guide member, and the size of the upper opening is larger than the size of the baffle.
[0016] Regarding the specific connection structure between the support rod and the connecting piece, non-circular adjustment holes are opened at both ends of the support rod along the length direction. The length direction of the non-circular adjustment hole is parallel to the axis of the guide roller. The connecting rod is passed through the non-circular adjustment hole and is detachably connected to the support rod through a second locking piece.
[0017] The beneficial effects of the present invention are:
[0018] Aluminum foil straightening mechanisms are provided on both sides of the aluminum foil on the guide roller. The guide members of the aluminum foil straightening mechanism are installed on the support rod and are provided in plurality, which are respectively arranged corresponding to the multiple guide rollers located above. The lower surface of a single guide roller is provided on the guide roller and is in sliding contact with the guide roller, thereby forming a multi-position guide for the aluminum foil on the guide roller, improving the guiding effect when the aluminum foil is rolled up, reducing the deviation of the aluminum foil, and reducing the impact on the detection data of the offline flatness meter;
[0019] The aluminum foil straightening mechanism is close to the multiple guide rollers located above, which makes it easy to adjust the support rods and multiple guide members in the axial direction of the guide rollers. The adjustment space is large and can be applied to guide aluminum foils of different specifications. The adjustment method is simple.
[0020] The material of the side of the guide member close to the aluminum foil can be a smooth material with a low friction coefficient such as polytetrafluoroethylene, polyethylene, polypropylene, etc. to avoid scratching or contamination of the side of the aluminum foil;
[0021] The lower end surface of the guide member is an arc-shaped surface adapted to the guide roller. The arc of the arc-shaped surface is no more than 180 degrees, which not only facilitates the installation of the guide member on the corresponding guide roller, but also improves the stability of the guide member on the guide roller, and is used to guide one side of the aluminum foil. The upper end of the guide member is higher than the upper end surface of the aluminum foil, and the lower end is lower than the lower surface of the aluminum foil located on the upper guide roller, which can increase the guiding area of the guide member.
[0022] When the guide member is driven to move only along the axial direction of the guide roller by the first fastening bolt, one end of the first fastening bolt located in the guide member is connected to a baffle, and the baffle can rotate in the rotating groove following the first fastening bolt. In order to facilitate the installation and disassembly of the baffle in the guide member, an upper opening connected to the rotating groove is provided on the upper end surface of the guide member, and the size of the upper opening is larger than the size of the baffle. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In the attached figure:
[0024] Figure 1 It is a structural diagram;
[0025] Figure 2 for Figure 1 A in the middle is an enlarged structural diagram;
[0026] Figure 3 It is a top view;
[0027] Figure 4 for Figure 3 AA-direction cross-sectional structural diagram;
[0028] Figure 5 for Figure 4 The enlarged structural diagram at B in the middle;
[0029] Figure 6 It is a structural diagram of the aluminum foil straightening mechanism;
[0030] Figure 7 Schematic diagram of the guide structure;
[0031] Figure 8 for Figure 7 The enlarged structural diagram at C in the middle;
[0032] The components represented by the reference numerals in the figure are:
[0033] 1. Base; 2. Guide roller; 3. Unwinding mechanism; 4. Rewinding mechanism; 5. Support rod; 51. Mounting slot; 52. Non-circular adjustment hole; 6. Guide member; 61. Lower end surface; 62. Long hole; 63. Rotation slot; 64. Opening; 7. Connecting rod; 8. First fastening bolt; 9. Baffle; 10. Second locking member; 11. Third fastening bolt. DETAILED DESCRIPTION
[0034] See also Figure 1 、 Figure 2 and Figure 3 As shown, an offline flatness meter for battery aluminum foil includes a base 1 and a guide mechanism arranged thereon, the guide mechanism includes a plurality of guide rollers 2 that are staggered and arranged in parallel up and down, the axes of the guide rollers 2 are consistent with the width direction of the base 1, and the guide rollers 2 located above are on the same horizontal plane. The figure also includes two sets of aluminum foil straightening mechanisms located on the upper wire roller, which are arranged on both sides of the width direction of the aluminum foil on the guide rollers located above. The two sets of aluminum foil straightening mechanisms are symmetrically arranged.
[0035] The aluminum foil straightening mechanism includes a support rod 5 and multiple guides 6 arranged along the length of the support rod 5. The two ends of the support rod 5 are connected to the side of the base 1 via connecting rods 7. The lengths of the two connecting rods 7 are parallel to the axis of the guide roller 2 and coincide with the width of the base 1. The position of the support rod 5 along the axis of the guide roller 2 is adjustable. Non-circular adjustment holes 52 are defined at each end of the support rod 5 along its length. The lengths of the non-circular adjustment holes 52 are parallel to the axis of the guide roller 2. One end of the connecting rod 7 fits within and is inserted into the non-circular adjustment hole 52, preventing the support rod 5 from rotating. The connecting rod 7 is detachably connected to the support rod 5 via a second locking member 10. The other end of the connecting rod 7 is fixedly connected to a side of the base 1. In this embodiment, the non-circular adjustment holes 52 are rectangular holes. To facilitate adjustment of the ends of the support rod 5 relative to the corresponding connecting rods 7, scales are provided along their lengths on the upper end surfaces of the two connecting rods 7. The two connecting rods 7 are symmetrically arranged to facilitate adjustment of the position of the support rod 7. The scales on the connecting rods 7 are not shown in the figure.
[0036] Multiple guide members 6 are arranged on the support rod 5, and the multiple guide members 6 are respectively arranged corresponding to the multiple guide rollers 2 located above, and the lower end surface 61 of the guide member 6 is placed on the guide roller 2 located above and is slidably connected with it. The position of the guide member 6 along the axial direction of the guide roller 2 is adjustable.
[0037] In the above structure, the aluminum foil passes through the unwinding mechanism 3 of the offline flatness meter and the guiding mechanism to the winding mechanism 4. The aluminum foil is passed through multiple guide rollers 2 arranged upper and lower on the guiding mechanism. By arranging guide members 6 on both sides of the aluminum foil, the vertical plane on one side of the guide member 6 guides the two sides of the aluminum foil during transportation. The guide plate can help the aluminum foil maintain the correct travel path, reduce lateral movement, and thus reduce the possibility of deviation; and the positions of the guide member 6 and the support rod 5 along the axial direction of the guide roller 2 are adjustable, which can be suitable for guiding aluminum foils of various specifications.
[0038] In order to avoid the distance between the two opposing guide members 6 being too small, which would cause continuous wear on both sides of the aluminum foil, the vertical distance between the opposing surfaces of the guide members 6 of the two aluminum foil straightening mechanisms is 1-5 mm greater than the width of the aluminum foil; and the material of the side of the guide member 6 close to the aluminum foil can be a smooth material with a low friction coefficient such as polytetrafluoroethylene, polyethylene, polypropylene, etc., to avoid scratches or contamination on the side of the aluminum foil.
[0039] See also Figure 1 and Figure 6 As shown, the connection structure between the upper part of the guide member 6 and the support rod 5 is that a mounting groove 51 is provided on the side of the support rod 5 close to the aluminum foil, and the mounting groove 51 is a dovetail groove. The upper part of the guide member 6 is adapted to the mounting groove 51, and the guide member 6 is slidably connected with the mounting groove 51, and the sliding direction is the axial direction of the guide roller 2, and is connected to the support rod 5 through a first locking member.
[0040] See also Figure 6 and Figure 7 As shown, the structure of the sliding connection between the guide member 6 and the guide roller 2 is that the lower end surface 61 of the guide member 6 is an arc-shaped surface adapted to the guide roller 2, and the curvature of the arc-shaped surface is not greater than 180°, which is convenient for installing the guide member on the corresponding guide roller 2 and can improve the stability of the guide member being set on the guide roller 2 to guide one side of the aluminum foil.
[0041] See also Figure 2 、 Figure 5 and Figure 6 As shown, regarding the specific structure of the first locking member, the first locking member includes a first fastening bolt 8, the axis of the first fastening bolt 8 is parallel to the axis of the guide roller 2, and one end thereof passes through the support rod 5 and the mounting groove 51 in sequence and is rotatably connected to the guide member 6. The first fastening bolt 8 can be tightened or loosened, thereby driving the guide member 6 to move only along the axis direction of the guide roller 2 to adjust the distance from the side edge of the aluminum foil.
[0042] See also Figure 4 、 Figure 5 、 Figure 7 and Figure 8 As shown, the internal structure of the guide member is as follows: a long hole 62 and a rotation groove 63 are formed in the guide member, and a baffle 9 is provided in the rotation groove 63. One end of the first fastening bolt 8 extends through the long hole 62 and into the rotation groove 63, where it is removably connected to the baffle 9. One end of the first fastening bolt 8 is connected to the baffle 9 via a third fastening bolt 11. To facilitate the installation and removal of the baffle 9 in the guide member 6, an upper opening 64 is formed on the upper end surface of the guide member 6, which is connected to the rotation groove 63 and has a size larger than that of the baffle 9.
Claims
1. An off-line shape meter for battery aluminum foil, comprising a base (1) and a guide mechanism arranged thereon, wherein the guide mechanism comprises a plurality of guide rollers (2) staggered and arranged in parallel, wherein the axes of the guide rollers (2) are consistent with the width direction of the base (1), and the guide rollers (2) located at the top are on the same horizontal plane, characterized in that: It also includes two sets of aluminum foil straightening mechanisms located on the upper conductor roller, which are arranged on both sides of the width direction of the aluminum foil on the guide roller (2); The aluminum foil straightening mechanism comprises a support rod (5) and a plurality of guide members (6) arranged along the length direction of the support rod (5), the two ends of the support rod (5) are connected to the side surfaces of the base (1) via connecting rods (7), and the position of the support rod (5) along the axis direction of the guide roller (2) is adjustable; The plurality of guide members (6) are respectively arranged corresponding to the plurality of guide rollers (2) located above, and the lower end surface (61) of the guide member (6) is placed on the guide roller (2) located above and is in sliding contact with the guide roller (2), and the position of the guide member (6) along the axial direction of the guide roller (2) is adjustable.
2. The off-line shape analyzer for battery aluminum foil according to claim 1, characterized in that: The vertical distance between the opposing surfaces of the two guide members (6) of the aluminum foil straightening mechanism is greater than the width of the aluminum foil by 1-5 mm.
3. The off-line shape analyzer for battery aluminum foil according to claim 1, characterized in that: A mounting groove (51) is provided on a side of the support rod (5) close to the aluminum foil. The upper portion of the guide member (6) is adapted to the mounting groove (51) and is slidably connected to the mounting groove (51). The sliding direction is the axial direction of the guide roller (2), and the guide member is connected to the support rod (5) via a first locking member.
4. The off-line shape analyzer for battery aluminum foil according to claim 1, characterized in that: The lower end surface (61) of the guide member (6) is an arc-shaped surface adapted to the guide roller (2), and the curvature of the arc-shaped surface is not greater than 180°.
5. The off-line shape analyzer for battery aluminum foil according to claim 3, characterized in that: The first locking member comprises a first fastening bolt (8), the axis of the first fastening bolt (8) is parallel to the axis of the guide roller (2), and one end of the first fastening bolt (8) passes through the support rod (5) and the mounting groove (51) in sequence to be rotatably connected to the guide member (6).
6. The off-line shape analyzer for battery aluminum foil according to claim 1, characterized in that: The guide member (6) is provided with a long hole (62) and a rotating groove (63) that are connected to each other. A baffle (9) adapted thereto is provided in the rotating groove (63). One end of the first fastening bolt (8) passes through the long hole (62) and extends into the rotating groove (63) to be detachably connected to the baffle (9).
7. The off-line shape analyzer for battery aluminum foil according to claim 6, characterized in that: The upper end surface of the guide member (6) is provided with an upper opening (64) communicating with the rotation groove (63), and the size of the upper opening (64) is larger than the size of the baffle (9).
8. The off-line shape analyzer for battery aluminum foil according to claim 1, characterized in that: The support rod (5) is provided with non-circular adjustment holes (52) at both ends along the length direction, the length direction of the non-circular adjustment hole (52) is parallel to the axis of the guide roller (2), the connecting rod (7) is passed through the non-circular adjustment hole (52), and is detachably connected to the support rod (5) through a second locking member (10).