Guiding and guarding device for pinch roll

Through the motor-driven threaded rod system and ply roller design of the pinch roller guide device, the equipment blockage and stacking problems caused by material conveying offset are solved, the precise positioning and guidance of materials are achieved, and the operation efficiency and adaptability of the production line are improved.

CN223201328UActive Publication Date: 2025-08-08ANHUI READY INTELLIGENT TECH CO LTD
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Patent Information

Application Number
CN202421983454.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-14
Publication Date
2025-08-08
Estimated Expiration
2034-08-14

AI Technical Summary

Technical Problem

The existing pinch roller device cannot ensure the consistency of material direction during material transportation, resulting in clogging and accumulation of subsequent processing equipment and reducing production line efficiency.

Method used

The pinch roller guide device is adopted to achieve accurate positioning and adjustment of the upper and lower pressing rollers through a motor-driven unidirectional and bidirectional threaded rod system. Combined with the coordination of the clamp plate and the roller, it ensures accurate positioning and guidance of the material during the conveying process.

Benefits of technology

Effectively avoid material offset and accumulation, improve the working efficiency of the production line and the adaptability of equipment, and adapt to the conveying needs of different material sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pinch roll guiding and guarding device which comprises a bottom plate, a lower press roll and an upper press roll, the top of the bottom plate is fixedly connected with a base, one side of the base is fixedly connected with a first motor, the output end of the first motor is fixedly connected with a rotating shaft, and the lower press roll is fixedly connected to the outer wall of the rotating shaft. In the actual use process, a second motor is started to drive a one-way threaded rod to rotate, a bevel gear II at the bottom end is driven to rotate when the one-way threaded rod rotates, a bevel gear I meshed with the bevel gear II is driven to rotate under the rotation of the bevel gear II, and an internal two-way threaded rod is driven to rotate; when the bidirectional threaded rod rotates, the connecting blocks at the two ends can be driven to move reversely, the clamping plates on the fixing blocks can be driven to move reversely, the clamping and positioning effects are achieved through the clamping plates, and through cooperation between the connecting blocks and the clamping plates, accurate positioning and guiding of materials before feeding are achieved; the problem that accumulation occurs in the later period due to deviation of traditional equipment during material conveying is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of pinch rollers, in particular to a pinch roller guide device. Background Art

[0002] A pinch roller guide is a component of equipment used in industrial production. Its primary function is to effectively clamp, convey, and guide materials or workpieces on the production line. This device typically includes a clamping roller or clamping mechanism that precisely grasps and secures the workpiece, ensuring its stability and accurate positioning during conveyance. Furthermore, the guide is meticulously designed to accurately guide the workpiece, preventing deviation or disorganization, thereby ensuring the continuity and efficiency of the production line. This device is designed to address the issues of low production efficiency and inconsistent product quality caused by unstable workpiece movement or misaligned workpiece alignment in traditional operations, thereby improving the automation level and overall operational efficiency of the production line.

[0003] A search revealed a Chinese patent with publication number CN216369536U, which discloses a highly efficient pinch roller device for rebar production. The patent describes a device that incorporates an auxiliary correction device in the middle of the top of the machine body, and a drive mechanism installed at the bottom of the housing. The drive mechanism drives a movable plate through a connecting rod to move a push rod, which in turn drives an anti-slip mechanism to correct the lower pressure roller, preventing it from shifting over time. The device is easy to use and operate, effectively improving the efficiency of advanced preparation and processing of high-performance steel.

[0004] In this solution, although the problem of the lower pressure roller being offset after long-term use is solved, when the material is placed between the upper pressure roller and the lower pressure roller, it cannot be guaranteed that the material conveying direction will always remain consistent. If the material is offset during transportation, it will cause blockage and accumulation in the subsequent processing equipment, thereby reducing the work efficiency of the production line. In order to solve this technical problem, the utility model proposes a pinch roller guide device. Summary of the Invention

[0005] (1) Technical problems solved

[0006] In this solution, although the problem of the lower pressure roller being offset after long-term use is solved, when the material is placed between the upper pressure roller and the lower pressure roller, it cannot be guaranteed that the material conveying direction will always remain consistent. If the material is offset during transportation, it will cause blockage and accumulation in the subsequent processing equipment, thereby reducing the work efficiency of the production line. In order to solve this technical problem, the utility model proposes a pinch roller guide device.

[0007] (2) Technical solution

[0008] To achieve the above objectives, the utility model is implemented through the following technical solutions: a clamping roller guide device, comprising a bottom plate, a lower pressure roller and an upper pressure roller, the top of the bottom plate is fixedly connected to the base, one side of the base is fixedly connected to the first motor, and the output end of the first motor is fixedly connected to the rotating shaft, and the lower pressure roller is fixedly connected to the outer wall of the rotating shaft, the outer wall of the base is fixedly connected to the bracket, and an adjusting mechanism is provided above the bracket, the adjusting mechanism comprises a second motor, two pairs of fixing plates, a one-way threaded rod and a pair of connecting frames, and the connecting frame is threadedly connected to the outer wall of the one-way threaded rod, the other end of the connecting frame is rotatably connected to the inner rod, and the upper pressure roller is fixedly connected to the outer wall of the inner rod, and the bottom of the bracket is fixedly connected to a positioning mechanism, the positioning mechanism comprises a two-way threaded rod, a pair of connecting blocks and a pair of clamping plates, and the connecting block is threadedly connected to both ends of the two-way threaded rod, and the two-way threaded rod is rotatably connected in the bracket.

[0009] Preferably, a fixing block is fixedly connected to the top of the connecting block, and a clamping plate is fixedly connected to the inner side wall of the fixing block, and three rollers are provided inside the clamping plate.

[0010] Preferably, the outer side walls of the connecting blocks on both sides are fixedly connected with sliders, and the interior of the sliders is slidably connected with limit rods, and the limit rods are fixedly connected to the inner wall of the bracket.

[0011] Preferably, the one-way threaded rod is fixedly connected to the output end of the second motor, and the bottom of the one-way threaded rod is fixedly connected to bevel gear 2, and the outer wall of one end of the two-way threaded rod is fixedly connected to bevel gear 1, and bevel gear 1 is meshed with bevel gear 2.

[0012] Preferably, the second motor is fixedly connected to the outer wall of the fixed plate on one side, and the one-way threaded rod is rotatably connected inside the fixed plate. A positioning rod is fixedly connected between a pair of fixed plates on the other side, and the connecting frame on the other side is slidably connected to the outer wall of the positioning rod.

[0013] Preferably, an electric hydraulic rod is fixedly connected to the top of the bracket, and the output end of the electric hydraulic rod passes through the bracket and is fixedly connected to an anti-skid plate, while the lower surface of the anti-skid plate corresponds to the outer surface of the upper pressure roller.

[0014] (3) Beneficial effects

[0015] The utility model provides a pinch roller guide device with the following beneficial effects:

[0016] (1) The one-way threaded rod is driven to rotate by starting the second motor. When the one-way threaded rod rotates, it drives the bevel gear 2 at the bottom to rotate. Under the rotation of the bevel gear 2, it drives the meshing bevel gear 1 to rotate, and drives the internal two-way threaded rod to rotate. When the two-way threaded rod rotates, it drives the connecting blocks at both ends to move in the opposite direction, and drives the clamping plate on the fixed block to move in the opposite direction. The clamping and positioning effect is achieved by the clamping plate, and the roller plays a drag reduction effect. At the same time, the clamping plate is limited to the limit rod by the slider when moving, ensuring that the clamping plate keeps the opposite direction consistent when moving. Through the cooperation between them, the precise positioning and guidance of the material before feeding is achieved, which solves the problem of traditional equipment offsetting when conveying materials and causing accumulation in the later stage, and greatly improves work efficiency.

[0017] (2) The one-way threaded rod on the fixed plate is driven to rotate by starting the second motor. When the one-way threaded rod rotates, the connecting frame on the outer wall is driven to move up and down. The up and down movement of the connecting frame can drive the upper pressure roller on the inner rod to adjust up and down, thereby ensuring that the distance between the upper pressure roller and the lower pressure roller corresponds to the material. When the upper pressure roller is adjusted up and down, the connecting frame on the other side is limited on the positioning rod at the same time, so that the moving direction of the upper pressure roller remains consistent. Through the cooperation between them, rapid adjustment according to different material sizes is achieved, solving the problem that traditional equipment cannot be adjusted, and improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the overall front structure of the utility model;

[0020] Figure 3 This is a side structural diagram of the utility model;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the bracket of the utility model.

[0022] In the figure: 1. Bottom plate; 2. Base; 3. First motor; 4. Rotating shaft; 5. Lower pressure roller; 6. Bracket; 7. Adjustment mechanism; 701. Second motor; 702. Fixed plate; 703. One-way threaded rod; 704. Connecting frame; 705. Positioning rod; 8. Inner rod; 9. Upper pressure roller; 10. Positioning mechanism; 1001. Limit rod; 1002. Two-way threaded rod; 1003. Connecting block; 1004. Fixed block; 1005. Clamp; 1006. Roller; 1007. Slider; 11. Bevel gear 2; 12. Electric hydraulic rod; 13. Anti-skid plate; 14. Bevel gear 1. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.

[0024] See also Figure 1-4 , the utility model provides a technical solution:

[0025] Embodiment 1: A pinch roller guide device includes a bottom plate 1, a lower pressure roller 5 and an upper pressure roller 9. The top of the bottom plate 1 is fixedly connected to a base 2, and the outer wall of the base 2 is fixedly connected to a bracket 6. The bracket 6 plays the role of supporting the positioning mechanism. A positioning mechanism 10 is fixedly connected below the bracket 6. The positioning mechanism 10 includes a bidirectional threaded rod 1002, a pair of connecting blocks 1003 and a pair of clamping plates 1005. At the same time, the connecting block 1003 is threadedly connected to both ends of the bidirectional threaded rod 1002. When the bidirectional threaded rod rotates, it will drive the connecting blocks 1003 at both ends to move in the opposite direction. At the same time, the bidirectional threaded rod 1002 is rotatably connected to the bracket 6. The top of the connecting block 1003 is fixedly connected to a fixed block 1004, and the plate 1005 is fixedly connected It is connected to the inner wall of the fixed block 1004. When the connecting block 1003 moves, it will drive the splint 1005 clamped on the fixed block 1004 to move in the opposite direction, thereby achieving a clamping and positioning effect. Three rollers 1006 are arranged inside the splint 1005, and the rollers 1006 have a drag reduction effect. The outer walls of the connecting blocks 1003 on both sides are fixedly connected with sliders 1007, and the sliders 1007 are internally slidably connected to the limiting rod 1001. At the same time, the limiting rod 1001 is fixedly connected to the inner wall of the bracket 6, and the slider 1007 is limited on the limiting rod 1001, thereby ensuring that the moving direction of the splint 1005 on the fixed block 1004 remains consistent. Through their cooperation, the role of material positioning and guiding is achieved.

[0026] Embodiment 2: A first motor 3 is fixedly connected to one side of the base 2, and a rotating shaft 4 is fixedly connected to the output end of the first motor 3, and a lower pressure roller 5 is fixedly connected to the outer wall of the rotating shaft 4. A bracket 6 is fixedly connected to the outer wall of the base 2, and an adjustment mechanism 7 is provided above the bracket 6. The adjustment mechanism 7 includes a second motor 701, two pairs of fixed plates 702, a one-way threaded rod 703 and a pair of connecting frames 704. At the same time, the connecting frame 704 is threadedly connected to the outer wall of the one-way threaded rod 703, and the other end of the connecting frame 704 is rotatably connected to the inner rod 8. At the same time, the upper pressure roller 9 is fixedly connected to the outer wall of the inner rod 8, the one-way threaded rod 703 is fixedly connected to the output end of the second motor 701, and the one-way threaded rod Bevel gear 14 is fixedly connected to the bottom of 703. Bevel gear 11 is fixedly connected to the outer wall of one end of the bidirectional threaded rod 1002, and bevel gear 11 is meshed with bevel gear 14. The second motor 701 is fixedly connected to the outer wall of one side of the fixed plate 702. At the same time, the unidirectional threaded rod 703 is rotatably connected to the inside of the fixed plate 702. A positioning rod 705 is fixedly connected between the pair of fixed plates 702 on the other side. At the same time, the connecting frame 704 on the other side is slidably connected to the outer wall of the positioning rod 705. The top of the bracket 6 is fixedly connected to the electric hydraulic rod 12. The output end of the electric hydraulic rod 12 passes through the bracket 6 and is fixedly connected to the anti-slip plate 13. At the same time, the lower surface of the anti-slip plate 13 corresponds to the outer surface of the upper pressure roller 9. When the second motor 701 at the top of the fixed plate 702 is started, it drives the unidirectional threaded rod 703 to rotate within the fixed plate 702, causing the outer wall connecting frame 704 to move up and down. The movement of the connecting frame 704 adjusts the position of the upper pressure roller 9 on the outer wall of the inner rod 8. During its movement, the upper pressure roller 9 is restrained by the positioning rod 705 through the connecting frame 704 on the other side. Simultaneously, the first motor 3 is activated to rotate the upper pressure roller 5 on the rotating shaft 4. The combination of these two allows the device to accommodate the conveying of materials of varying sizes, thereby improving production efficiency. During material conveying, the bevel gear 2 11 at the bottom of the unidirectional threaded rod 703, driven by the second motor 701, rotates. This causes the meshing bevel gear 1 14 to rotate, which in turn drives the internal bidirectional threaded rod 1002 to rotate, ensuring accurate positioning of the material during conveying.

[0027] Working principle: The pinch roller guide device is usually an automated equipment used in industrial production lines, especially in conveyor belt systems. Its main function is to ensure the stability and accurate guidance of materials during the conveying process through a set of rollers and guiding devices, prevent the materials from deflecting or piling up, and thus ensure the smooth operation and safety of the production line. When the staff uses this device, they first adjust the distance between the lower pressure roller 5 and the upper pressure roller 9 according to the size of the material. At this time, the second motor 701 on the top of the fixed plate 702 is started. Under the action of the second motor 701, the one-way threaded rod 703 is driven to rotate inside the fixed plate 702. The rotation of the fixed plate 702 will drive the connecting frame 704 on the outer wall to move up and down. The connecting frame 704 will drive the upper pressure roller 9 on the outer wall of the inner rod 8 to adjust up and down. At the same time, the upper pressure roller 9 is limited to the positioning rod 705 on the other side of the connecting frame 704 during adjustment. Then the first motor 3 is started to drive the upper pressure roller 5 on the rotating shaft 4 to rotate. Through the cooperation between them, the conveying of materials of different sizes is achieved, which improves work efficiency. At the same time, when conveying materials, the direction of the materials needs to be positioned. When the second motor 701 is started, the one-way threaded rod 703 is rotated to drive the bevel gear at the bottom. The second bevel gear 11 rotates on its own, and the rotation of the bevel gear 11 drives the meshing bevel gear 14 to rotate, and the bevel gear 14 drives the internal two-way threaded rod 1002 to rotate. At this time, the rotation of the two-way threaded rod 1002 drives the connecting blocks 1003 at both ends to move left and right. At the same time, the movement of the connecting block 1003 corresponds to the up and down movement of the upper pressure roller 9. When the connecting block 1003 moves, it drives the splint 1005 on the fixed block 1004 to move, and the splint 1005 is used to position the material, and at the same time, the clamp The roller 1006 of the plate 1005 will reduce the friction, making the feeding smoother. When the connecting block 1003 moves, it will be limited on the limit rod 1001 through the connecting blocks 1003 on both sides, thereby ensuring that the moving direction of the splint 1005 remains consistent. Through the cooperation between them, the effect of precise positioning is achieved, the work efficiency is improved, and the problems of entanglement and accumulation in the later stage are avoided. After the feeding is completed, by starting the electric hydraulic rod 12, the anti-slip plate 13 is pushed down under the action of the electric hydraulic rod 12, and the upper pressure roller 9 is prevented from continuing to rotate.

[0028] It should be noted that, in this document, relational terms such as first and second, etc. are merely used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations.

Claims

1. A pinch roller guide device, characterized in that: The invention comprises a bottom plate (1), a lower pressure roller (5) and an upper pressure roller (9), wherein the top of the bottom plate (1) is fixedly connected to a base (2), one side of the base (2) is fixedly connected to a first motor (3), and the output end of the first motor (3) is fixedly connected to a rotating shaft (4), and the lower pressure roller (5) is fixedly connected to the outer wall of the rotating shaft (4), the outer side wall of the base (2) is fixedly connected to a bracket (6), and an adjustment mechanism (7) is provided above the bracket (6), and the adjustment mechanism (7) comprises a second motor (701), two pairs of fixed plates (702), a one-way threaded rod (703) and a pair of connecting frames (704), and The connecting frame (704) is threadedly connected to the outer wall of the one-way threaded rod (703), and the other end of the connecting frame (704) is rotatably connected to the inner rod (8). At the same time, the upper pressure roller (9) is fixedly connected to the outer wall of the inner rod (8). A positioning mechanism (10) is fixedly connected below the bracket (6). The positioning mechanism (10) includes a two-way threaded rod (1002), a pair of connecting blocks (1003) and a pair of clamping plates (1005). At the same time, the connecting block (1003) is threadedly connected to both ends of the two-way threaded rod (1002), and the two-way threaded rod (1002) is rotatably connected inside the bracket (6).

2. The pinch roller guide device according to claim 1, characterized in that: The top of the connecting block (1003) is fixedly connected to a fixing block (1004), and a clamping plate (1005) is fixedly connected to the inner side wall of the fixing block (1004), and three rollers (1006) are arranged inside the clamping plate (1005).

3. The pinch roller guide device according to claim 1, characterized in that: The outer walls of the connecting blocks (1003) on both sides are fixedly connected with sliders (1007), and the sliders (1007) are internally slidably connected with limit rods (1001), and the limit rods (1001) are fixedly connected to the inner wall of the bracket (6).

4. The pinch roller guide device according to claim 1, characterized in that: The one-way threaded rod (703) is fixedly connected to the output end of the second motor (701), and the bottom of the one-way threaded rod (703) is fixedly connected to the bevel gear 2 (14), and the outer wall of one end of the two-way threaded rod (1002) is fixedly connected to the bevel gear 1 (11), and the bevel gear 1 (11) is meshed with the bevel gear 2 (14).

5. The pinch roller guide device according to claim 1, characterized in that: The second motor (701) is fixedly connected to the outer wall of the fixed plate (702) on one side, and the one-way threaded rod (703) is rotatably connected inside the fixed plate (702). A positioning rod (705) is fixedly connected between a pair of fixed plates (702) on the other side, and the connecting frame (704) on the other side is slidably connected to the outer wall of the positioning rod (705).

6. The pinch roller guide device according to claim 1, characterized in that: The top of the bracket (6) is fixedly connected to an electric hydraulic rod (12), the output end of the electric hydraulic rod (12) passes through the bracket (6) and is fixedly connected to an anti-slide plate (13), and the lower surface of the anti-slide plate (13) corresponds to the outer surface of the upper pressure roller (9).

Citation Information

Patent Citations

  • Efficient pinch roll device for steel bar production

    CN216369536U