Tension adjusting device for water-jet loom
By using a moving pulley structure composed of a plurality of first sprockets and chains in the water jet loom, the position of the tension roller is dynamically adjusted, and the problem of uneven tension is solved, and the product quality and driving efficiency are improved.
Patent Information
- Application Number
- CN202422538461.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-21
AI Technical Summary
In the existing water jet loom tension device, the tension roller position is fixed, and the tension cannot be adjusted in time according to different fabric types, resulting in uneven tension and affecting the quality of processed products.
The moving pulley structure consisting of a plurality of first sprockets and chains is adopted to adjust the position of the tension roller through the locking member, and adjust the tension on the fabric surface with the balance roller to achieve dynamic adjustment.
The tension magnitude is adjusted in time according to the changes in fabric types, avoiding the impact of uneven tension on product quality, and reducing operation difficulty through labor-saving structures, improving driving efficiency and resource utilization.
Smart Images

Figure CN223202012U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tension regulating devices, in particular to a tension regulating device for a water jet loom. Background Art
[0002] The water jet loom is a highly efficient and automated textile equipment that uses water jets to introduce weft yarns and warp yarns for interweaving. It is suitable for producing high-density fabrics with smooth surfaces. It has the characteristics of rapid production, strong adaptability, and high fabric quality. It is widely used in clothing fabrics, home textiles and other fields.
[0003] Existing tension devices for water jet looms mainly apply tension by pressing a tension roller against the fabric surface. However, the position of the tension roller is often fixed, and the surface tension cannot be adjusted in time according to different fabric types, resulting in uneven tension and affecting the quality of subsequent processed products. Utility Model Content
[0004] The purpose of the present utility model is to solve the following shortcomings in the prior art: the existing tension device for a water jet loom mainly applies tension by pressing a tension roller against the surface of the fabric, but the position of the tension roller is often fixed, and the size of the surface tension cannot be adjusted in time according to different types of fabrics, resulting in uneven tension and thus affecting the quality of subsequent processed products. A tension adjustment device for a water jet loom is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The two wheels are connected to each other with two cams, and the two wheels are connected with each other with a plurality of cams, and the two wheels are connected with each other with a plurality of cams.
[0007] Preferably, the locking component includes a connecting rod, a locking column and a handwheel fixedly installed at one end of the locking column. A mounting groove is provided on the surface of the fixing column near the bottom wall of the machine body, and a connecting rod is fixedly sleeved in the mounting groove. A first locking port is provided at the end of the connecting rod away from the fixing column, and a second locking port is provided on the surface of the first sprocket near the first locking port. The first locking port and the second locking port are both provided with the same thread, and the locking column is threadedly installed in the first locking port and the second locking port.
[0008] Preferably, the left and right side walls of the machine body are symmetrically provided with mounting openings, a discharging roller and a winding roller are provided in the machine body, and a plurality of rotating parts are provided in the plurality of mounting openings, and the two ends of the discharging roller and the winding roller are respectively connected to a plurality of rotating parts, and the rotating parts include a circular sleeve fixedly installed in the mounting opening, a roller shaft is rotatably installed in the circular sleeve, a plurality of rotating cylinders are slidably embedded between the outer ring and the inner ring of the roller shaft, the inner ring of the roller shaft is fixedly connected to the winding roller, and the side wall of the machine body is provided with a driving component for rotating the winding roller.
[0009] Preferably, the drive assembly includes two second sprockets of different sizes, wherein a larger second sprocket is fixedly connected to one end of the winding roller and is meshed with a second chain wrapped around the other smaller second sprocket, and a support plate is provided on the bottom wall of the machine body side, and a drive motor is fixedly mounted on the support plate, and the output shaft of the drive motor is fixedly connected to the smaller second sprocket through a rotating rod.
[0010] Preferably, a wastewater collecting device is provided on the bottom wall of the machine body, and the wastewater collecting device comprises a collecting box with both ends fixedly connected to the left and right side walls of the machine body, and an inverted V-shaped filter is fixedly installed in the collecting box.
[0011] Preferably, two balancing rollers are fixedly installed between the left and right side walls of the machine body at the same height as the winding roller, and the two balancing rollers are used to cooperate with the tension roller to adjust the tension on the surface of the fabric.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] When the tension needs to be adjusted, the locking component must be unlocked first, and then the corresponding first sprocket is rotated. Then, the other multiple first sprockets will be driven to rotate through the first chain. When the total length of the chain remains unchanged, the first sprocket is rotated clockwise. The cooperation between the multiple first sprockets will cause the slider to move downward. Then, the slider together with the strip block will carry the tension roller downward along the strip through-hole, and finally cooperate with the two balancing rollers to stretch the fabric, thereby increasing the tension on the fabric surface. Conversely, the first sprocket is rotated counterclockwise to reduce the tension on the fabric surface. The adjusting device can change the surface tension of different fabrics in time to prevent the uneven tension from affecting the quality of subsequent processed products.
[0014] The adjusting device includes a plurality of first sprockets. Because the movable pulley structure formed by the plurality of first sprockets is a labor-saving structure, the force required by the operator during the tension adjustment process is greatly reduced, making it easier to adjust the tension and preventing the situation in which work becomes difficult when the type of fabric is difficult to stretch and the tension on the fabric surface gradually increases.
[0015] The connection between the winding roller and the unwinding roller and the machine body is equipped with a roller. A plurality of rotating cylinders are embedded in the outer ring and the inner ring of the roller in a circular sliding manner. When the winding roller and the unwinding roller rotate, the sliding friction between the machine body and the roller body is converted into rolling friction, which reduces the friction force and improves the working efficiency of the drive motor.
[0016] During the use of the water jet loom, the wastewater produced will flow into the wastewater collection device. When the wastewater passes through the filter net, the fabric fibers mixed in it are filtered out and finally collected in the collection box, which is convenient for recycling and improves resource utilization. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a tension adjustment device for a water jet loom proposed by the present invention;
[0018] Figure 2 This is a partial three-dimensional structural diagram of the mounting plate of a tension adjustment device for a water jet loom proposed in the utility model;
[0019] Figure 3 This is a partial three-dimensional structural diagram of a locking component in a tension adjustment device for a water jet loom proposed by the present invention;
[0020] Figure 4 This is a partial three-dimensional structural diagram of the rotating component of a tension adjustment device for a water jet loom proposed by the present invention;
[0021] Figure 5 This is a partial three-dimensional structural diagram of a driving component in a tension adjustment device for a water jet loom proposed in the present invention;
[0022] Figure 6 The utility model is a schematic diagram of the three-dimensional structure of a tension adjustment device for a water jet loom in operation.
[0023] In the figure: 1 body, 2 mounting plate, 3 fixing column, 4 first sprocket, 5 sliding mouth, 6 slider, 7 first chain, 8 profile hole, 9 tension roller, 10 profile block, 11 connecting rod, 12 locking column, 13 hand wheel, 14 unwinding roller, 15 winding roller, 16 round sleeve, 17 roller shaft, 18 rotating column, 19 second sprocket, 20 second chain, 21 driving motor, 22 filter screen, 23 balancing roller. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0025] The terms "upper", "lower", "left", "right", "middle" and "one" used in the present invention are only for the convenience of description and are not intended to limit the scope of application of the present invention. Changes or adjustments to their relative relationships shall be deemed to be within the scope of application of the present invention without substantially changing the technical content.
[0026] Reference Figures 1-6 The two ends of the first chain 7 are fixedly connected to the two fixed columns 3.
[0027] Two balancing rollers 23 are fixedly installed between the left and right side walls of the machine body 1 at the same height as the winding roller 15. The two balancing rollers 23 are used to cooperate with the tension roller 9 to adjust the tension on the surface of the fabric.
[0028] When the tension needs to be adjusted, the locking component must be unlocked first, and then the corresponding first sprocket 4 is rotated, and then the other multiple first sprockets 4 will be driven to rotate through the first chain 7. The two ends of the first chain 7 are fixedly connected to the two fixed columns 3 respectively. When the total length of the chain remains unchanged, the first sprocket 4 is rotated clockwise, and the multiple first sprockets 4 cooperate with each other to move the slider 6 downward, and then the slider 6 will move downward along the strip-shaped opening 8 together with the tension roller 9 together with the strip block 10, and finally cooperate with the two balancing rollers 23 to stretch the fabric, thereby increasing the tension on the fabric surface. Conversely, the first sprocket 4 is rotated counterclockwise to reduce the tension on the fabric surface. When the slider 6 moves to the top of the strip-shaped opening 8, the fabric is on the same horizontal plane and the surface tension is approximately zero.
[0029] The locking component includes a connecting rod 11, a locking column 12 and a handwheel 13 fixedly installed at one end of the locking column 12. A mounting groove is provided on the surface of the fixing column 3 near the bottom wall of the body 1, and the connecting rod 11 is fixedly sleeved in the mounting groove. A first locking port is provided at the end of the connecting rod 11 away from the fixing column 3, and a second locking port is provided on the surface of the first sprocket 4 near the first locking port. The first locking port and the second locking port are both provided with the same thread, and the locking column 12 is threadedly installed in the first locking port and the second locking port.
[0030] When the tension roller 9 moves to a certain position, the hand wheel 13 is turned clockwise to lock the locking column 12 with the thread in the second locking port. The position of the tension roller 9 is fixed by fixing the first sprocket 4, thereby fixing the required tension. Conversely, the hand wheel 13 is turned counterclockwise to make the locking column 12 leave the second locking port, thereby unlocking it and facilitating the adjustment of the tension.
[0031] The left and right side walls of the machine body 1 are symmetrically provided with mounting openings, and a discharging roller 14 and a winding roller 15 are provided in the machine body 1. Multiple rotating parts are provided in the multiple mounting openings, and the two ends of the discharging roller 14 and the winding roller 15 are respectively connected to multiple rotating parts. The rotating parts include a circular sleeve 16 fixedly installed in the mounting opening, and a roller shaft 17 is rotatably installed in the circular sleeve 16. Multiple rotating columns 18 are slidably embedded between the outer ring and the inner ring of the roller shaft 17. The inner ring of the roller shaft 17 is fixedly connected to the winding roller 15. The side wall of the machine body 1 is provided with a driving component for rotating the winding roller 15.
[0032] The drive assembly includes two second sprockets 19 of different sizes, one of the larger second sprockets 19 is fixedly connected to one end of the winding roller 15, and is meshed with the other smaller second sprocket 19 with a second chain 20 wound around it. A support plate is provided on the bottom wall of the side of the body 1, and a drive motor 21 is fixedly mounted on the support plate. The output shaft of the drive motor 21 is fixedly connected to the smaller second sprocket 19 through a rotating rod.
[0033] When the machine body 1 is ready to start running, the fabric on the unwinding roller 14 is prepared and the other end is connected to the winding roller 15. Then the drive motor 21 is started, and its output shaft drives the smaller second sprocket 19 to start rotating through the rotating rod, and then drives the other larger second sprocket 19 to rotate through the second chain 20, and then drives the winding roller 15 to rotate and start winding.
[0034] A wastewater collecting device is provided on the bottom wall of the machine body 1. The wastewater collecting device comprises a collecting box with both ends fixedly connected to the left and right side walls of the machine body 1. An inverted V-shaped filter screen 22 is fixedly installed in the collecting box.
[0035] During the use of the water jet loom, the wastewater produced will flow to the wastewater collection device. When the wastewater passes through the filter screen 22, the fabric fibers mixed therein are filtered out and finally collected in the collection box for easy recycling.
[0036] In the present invention, when the tension needs to be adjusted, the locking component must first be unlocked, and then the corresponding first sprocket 4 is rotated, and then the other multiple first sprockets 4 will be driven to rotate through the first chain 7. The two ends of the first chain 7 are fixedly connected to the two fixed columns 3 respectively. When the total length of the chain remains unchanged, the first sprocket 4 is rotated clockwise, and the multiple first sprockets 4 cooperate with each other to move the slider 6 downward, and then the slider 6 will move downward along the strip-shaped opening 8 together with the tension roller 9 together with the strip block 10, and finally cooperate with the two balancing rollers 23 to stretch the fabric, thereby increasing the tension on the surface of the fabric. Conversely, the first sprocket 4 is rotated counterclockwise to reduce the tension on the surface of the fabric, which is convenient for the operator to change the size of the surface tension of the fabric in time according to different types of fabrics, and prevent the uneven tension from affecting the quality of subsequent processed products.
[0037] In the present invention, unless otherwise clearly specified or limited, the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense.
[0038] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A tension regulating device for a water jet loom, comprising a machine body (1), characterized in that: A mounting plate (2) is fixedly mounted on the side wall of the machine body (1), and a plurality of first sprockets (4) are provided on the surface of the mounting plate (2). A sliding opening (5) is opened on the surface of the mounting plate (2), and two first rotating shafts are respectively connected to two of the first sprockets (4) via two first rotating shafts on the left side of the sliding opening (5). Two fixed columns (3) are fixedly mounted on the right side of the sliding opening (5), and a slider (6) is vertically slidably mounted in the sliding opening (5). The surface of the slider (6) is connected to the other two first sprockets (4) via two second rotating shafts. A first chain (7) is meshed and wound between the sprockets (4), and the two ends of the first chain (7) are fixedly connected to the two fixed columns (3). The left and right side walls of the machine body (1) and the wall of the sliding opening (5) are vertically opened with strip-shaped through-holes (8), and tension rollers (9) are vertically slidably installed in a plurality of the strip-shaped through-holes (8). A strip-shaped block (10) is vertically slidably embedded in the strip-shaped through-holes (8) away from the mounting plate (2). The two ends of the tension roller (9) are fixedly connected to the slider (6) and the strip-shaped block (10), and the slider (6) is locked by a locking component.
2. A tension adjustment device for a water jet loom according to claim 1, characterized in that: The locking component comprises a connecting rod (11), a locking column (12) and a hand wheel (13) fixedly mounted on one end of the locking column (12); a mounting groove is provided on the surface of the fixing column (3) near the bottom wall of the machine body (1); the connecting rod (11) is fixedly sleeved in the mounting groove; a first locking opening is provided on the end of the connecting rod (11) away from the fixing column (3); a second locking opening is provided on the surface of the first sprocket (4) near the first locking opening; the first locking opening and the second locking opening are both provided with the same thread; the locking column (12) is threadedly mounted in the first locking opening and the second locking opening.
3. The tension adjustment device for a water jet loom according to claim 1, characterized in that: The left and right side walls of the machine body (1) are symmetrically provided with mounting openings, a discharging roller (14) and a winding roller (15) are provided in the machine body (1), and a plurality of rotating parts are provided in the plurality of mounting openings. The two ends of the discharging roller (14) and the winding roller (15) are respectively connected to the plurality of rotating parts, and the rotating parts include a circular sleeve (16) fixedly installed in the mounting opening, a roller shaft (17) is rotatably installed in the circular sleeve (16), and a plurality of rotating columns (18) are slidably embedded between the outer ring and the inner ring of the roller shaft (17), and the inner ring of the roller shaft (17) is fixedly connected to the winding roller (15). The side wall of the machine body (1) is provided with a driving component for rotating the winding roller (15).
4. A tension adjustment device for a water jet loom according to claim 3, characterized in that: The driving assembly comprises two second sprockets (19) of different sizes, wherein one of the second sprockets (19) of larger size is fixedly connected to one end of the winding roller (15), and a second chain (20) is meshed and wound around the second sprocket (19) of smaller size. A support plate is provided on the bottom wall of the side of the machine body (1), and a driving motor (21) is fixedly mounted on the support plate. The output shaft of the driving motor (21) is fixedly connected to the second sprocket (19) of smaller size via a rotating rod.
5. The tension adjusting device for a water jet loom according to claim 1, characterized in that: The bottom wall of the machine body (1) is provided with a wastewater collection device, which comprises a collection box with both ends fixedly connected to the left and right side walls of the machine body (1), and an inverted V-shaped filter screen (22) is fixedly installed in the collection box.
6. The tension regulating device for a water jet loom according to claim 3, characterized in that: Two balancing rollers (23) are fixedly installed between the left and right side walls of the machine body (1) at the same height as the winding roller (15). The two balancing rollers (23) are used to cooperate with the tension roller (9) to adjust the tension on the surface of the fabric.