Slow-speed drainage device of suction dredger
By introducing blockage prevention and flow control mechanisms into the drainage device of the mud suction boat, the problems of blockage and inconvenient flow velocity adjustment are solved, and efficient drainage operation and environmental protection are achieved.
Patent Information
- Application Number
- CN202422256664.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-14
AI Technical Summary
The existing mud suction boat drainage devices are prone to blockage and the drainage flow rate is inconvenient, resulting in low drainage efficiency, increased maintenance costs and environmental impact.
A slow drainage device for mud suction boats is designed, including an anti-blocking mechanism and a flow control mechanism, which uses the top ring, a cap, a motor, a rotary rod and a stirring rod to prevent blockage, and adjusts the drainage flow rate through the adjustment tube, a adjustment piece, a spiral piece and a lock sleeve.
Effectively prevent blockage, improve the smoothness of the drain pipe and the flexibility of flow rate adjustment, reduce maintenance workload, and enhance the adaptability and safety of the device.
Smart Images

Figure CN223202400U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dredging ships, and more particularly to a slow drainage device for dredging ships. Background Art
[0002] In the existing technology, a slow drainage device for a suction dredger is a device specially designed for a suction dredger to slowly discharge mud during dredging operations. The main purpose of this device is to reduce the impact on the environment during the drainage process, especially to reduce the pollution of water quality by mud and avoid damage to aquatic ecosystems.
[0003] A common problem with existing suction dredger drainage devices is that sediment enters the drain pipe along with the water flow during the drainage process, which can lead to blockage of the drain pipe. Since the mud generated during dredging operations contains a large amount of solid particles, these particles are easily deposited on the inner wall of the pipe during the drainage process. Over time, the sediment accumulates more and more, eventually forming a blockage. This blockage not only affects drainage efficiency, but may also require cleaning and maintenance of the drain pipe, increasing operating costs and downtime. In addition, long-term blockage may also cause structural damage to the drainage system, further affecting the normal operation of the suction dredger.
[0004] On the other hand, the drainage devices in the prior art often have the problem of inconvenient drainage flow rate adjustment. During dredging operations, the drainage flow rate needs to be flexibly adjusted according to the operating environment and environmental protection requirements to reduce the impact on the environment and improve drainage efficiency. However, the existing drainage devices may lack an effective flow rate adjustment mechanism, or the adjustment process is complicated and requires manual intervention, which not only increases the difficulty of operation, but may also lead to inaccurate drainage flow rate control, thereby affecting the overall effect of the dredging operation. Therefore, developing a device that can easily adjust the drainage flow rate is crucial to improving the flexibility and environmental performance of dredging operations. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the problems existing in the prior art, the utility model provides a slow drainage device for a suction dredger to solve the technical problem mentioned in the background technology that long-term blockage may also cause structural damage to the drainage system and requires flexible adjustment of the drainage flow rate.
[0007] (2) Technical solution
[0008] In order to achieve the above-mentioned purpose, the utility model provides the following technical solutions: a slow drainage device for a suction dredger, comprising a drainage pipe, an anti-blocking mechanism provided in the drainage pipe, the anti-blocking mechanism comprising a top ring, a sealing cover, a motor, a rotating rod and a stirring rod, the top ring being mounted on the top of the drainage pipe, the sealing cover being arranged on the top ring, the motor being mounted on the top of the sealing cover and the output end extending into the drainage pipe, the rotating rod being mounted on the output end of the motor, the stirring rod being mounted on the top of the rotating rod, a flow control mechanism being provided at the bottom end of the drainage pipe, the flow control mechanism comprising a connecting pipe, an adjusting pipe, a connecting pipe, a connecting rod ... A connecting block, a screw rod, an adjusting piece, a spiral piece, a locking sleeve, a locking groove, a transmission sleeve, a locking block and a push spring. The connecting pipe is arranged at the bottom end of the drain pipe, the adjusting pipe is rotatably installed at the bottom end of the connecting pipe, the connecting block is arranged in the adjusting pipe, the screw rod is fixedly installed on the connecting block, the adjusting piece is arranged in the connecting pipe and is threadedly connected to the screw rod, the spiral piece is installed in the connecting pipe, the locking sleeve is arranged on the adjusting pipe, the locking groove is arranged on the outer wall of the locking sleeve, the transmission sleeve is arranged on the outside of the locking sleeve, the locking block is arranged on the transmission sleeve, and the push spring is arranged at the outer end of the locking block.
[0009] The utility model is further configured such that a rust-proof pipe is provided in the drainage pipe, and both ends of the rust-proof pipe are respectively connected to a top ring and a connecting pipe, which effectively prevents rust inside the outer water pipe and extends the service life of the pipe.
[0010] The utility model is further configured as follows: a rotating block is rotatably provided on the outer side of the top ring, and multiple groups of the rotating blocks are provided. A slot is provided on the outer side of the cover, and multiple groups of the rotating blocks are installed with bolt rods. Multiple groups of the bolt rods are arranged in the slot and have buckle caps threaded on the top ends, thereby achieving a tight connection between the cover and the top ring.
[0011] The utility model is further configured such that a sliding groove is provided on the inner wall of the connecting pipe, and the sliding groove is provided in multiple groups and is slidably connected to the adjustment plate, so that the adjustment plate can slide along the sliding groove, thereby realizing the adjustment of the fluid inside the connecting pipe.
[0012] The utility model is further configured as follows: the lock grooves are provided with multiple groups distributed on the outer wall of the lock sleeve; the lock blocks are provided with multiple groups and are all slidably installed on the transmission sleeve; the two ends of the push spring are respectively connected to the outer end of the lock block and the outer wall of the transmission sleeve, thereby realizing the sliding and locking of the lock block in the lock groove; the function of the push spring is to provide a restoring force so that the lock block can quickly return to its initial position after being subjected to external force.
[0013] The present invention is further configured such that a water outlet pipe is rotatably provided at the bottom end of the regulating pipe, so that the regulating pipe can adjust the water outlet direction as needed.
[0014] The utility model is further configured as follows: a locking mechanism is provided on the connecting pipe, and the locking mechanism includes a rotating sleeve, a main gear, a screw and a slave gear. The rotating sleeve is rotatably mounted on the outer wall of the connecting pipe, the main gear is mounted on the bottom surface of the rotating sleeve, and the screw is provided with multiple groups of rotatable mountings on the connecting pipe and threadedly connected to the transmission sleeve. The slave gear is mounted on the top of the multiple groups of screws and meshes with the main gear, thereby realizing a tight connection and transmission between the connecting pipe and the transmission sleeve.
[0015] The utility model is further configured such that a plurality of groups of the screw rods are all provided with stoppers to prevent the screw rods from excessively rotating during the transmission process.
[0016] (3) Beneficial effects
[0017] Compared with the prior art, the present invention provides a slow drainage device for a dredger, which has the following beneficial effects:
[0018] 1. The anti-blocking mechanism realizes the function of stirring and breaking up the sediment in the drain pipe through the cooperation of the top ring, sealing cover, motor, rotating rod and stirring rod. When there is sediment in the drain pipe, starting the motor drives the rotation of the rotating rod and stirring rod, which can effectively stir and break up the sediment and discharge it with the water flow, preventing the sediment from settling and clogging in the drain pipe. This design improves the patency of the drain pipe, reduces the workload of cleaning and maintenance, and extends the service life of the drain pipe.
[0019] 2. The control mechanism realizes the function of adjusting the drainage flow rate of the drainage device through the cooperation of the connecting pipe, adjusting pipe, adjusting plate, spiral plate and locking sleeve. By rotating the adjusting pipe, the connecting block and the screw rod are driven to rotate, and the adjusting plate is threadedly matched with the adjusting plate, so that the adjusting plate slides along the slide groove to squeeze or stretch the spiral plate, thereby changing the flow space between the spiral plates to realize the adjustment of the drainage flow. This design allows the operator to flexibly adjust the drainage flow rate according to actual needs, thereby improving the adaptability and flexibility of the drainage device.
[0020] 3. The locking mechanism realizes the locking and unlocking function of the control mechanism through the cooperation of the rotating sleeve, the main gear, the screw and the slave gear. By rotating the rotating sleeve, the main gear and the slave gear are driven to engage with each other, thereby driving the screw to rotate and engage with the transmission sleeve threadably, so that the transmission sleeve moves and drives the locking block to move out of the lock groove, realizing the limited fixation of the locking sleeve. This design allows the operator to easily lock and unlock the control mechanism, ensuring the stability and accuracy of the drainage flow rate. At the same time, the existence of the locking mechanism also improves the safety and reliability of the drainage device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the overall structure of a slow drainage device for a suction dredger in the present utility model;
[0022] Figure 2 It is a cross-sectional structural diagram of the utility model in the separated state of the cover and the top ring;
[0023] Figure 3 This is a schematic structural diagram of the anti-blocking mechanism in the present utility model;
[0024] Figure 4 This is a schematic cross-sectional view of the volume control mechanism and the locking mechanism of the utility model;
[0025] Figure 5 This is a structural diagram of the lock sleeve and the lock block in the utility model;
[0026] Figure 6 It is a schematic cross-sectional view of the central control mechanism of the utility model.
[0027] In the figure: 1. Drain pipe; 2. Top ring; 3. Sealing cover; 4. Motor; 5. Rotating rod; 6. Stirring rod; 7. Connecting pipe; 8. Adjusting pipe; 9. Connecting block; 10. Screw; 11. Adjusting plate; 12. Spiral plate; 13. Locking sleeve; 14. Locking groove; 15. Transmission sleeve; 16. Locking block; 17. Push spring; 18. Anti-rust pipe; 19. Rotating block; 20. Slot; 21. Bolt rod; 22. Buckle cap; 23. Slide; 24. Outlet pipe; 25. Rotating sleeve; 26. Main gear; 27. Screw; 28. Slave gear; 29. Stopper. DETAILED DESCRIPTION
[0028] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0029] It should be noted that, unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by ordinary technicians in the technical field to which this application belongs.
[0030] In the present invention, unless otherwise specified, directions such as "up" and "down" are usually relative to the directions shown in the drawings, or relative to the vertical, perpendicular or gravity direction; similarly, for ease of understanding and description, "left" and "right" are usually relative to the left and right shown in the drawings; "inside" and "outside" refer to the inside and outside relative to the outline of each component itself, but the above-mentioned direction words are not used to limit the present invention.
[0031] See also Figure 1-6A slow drainage device for a dredger includes a drainage pipe 1. An anti-blocking mechanism is provided in the drainage pipe 1. The anti-blocking mechanism includes a top ring 2, a sealing cover 3, a motor 4, a rotating rod 5, and a stirring rod 6. The top ring 2 is installed at the top of the drainage pipe 1, the sealing cover 3 is provided on the top ring 2, the motor 4 is installed at the top of the sealing cover 3 and the output end extends into the drainage pipe 1, the rotating rod 5 is installed at the output end of the motor 4, and the stirring rod 6 is installed at the top of the rotating rod 5. A flow control mechanism is provided at the bottom end of the drainage pipe 1. The flow control mechanism includes a connecting pipe 7, an adjusting pipe 8, a connecting block 9, a screw 10, an adjusting plate 11, a spiral plate 12, and a locking sleeve 13. , lock groove 14, transmission sleeve 15, lock block 16 and push spring 17, the connecting pipe 7 is arranged at the bottom end of the drain pipe 1, the adjusting pipe 8 is rotatably installed at the bottom end of the connecting pipe 7, the connecting block 9 is arranged in the adjusting pipe 8, the screw rod 10 is fixedly installed on the connecting block 9, the adjusting piece 11 is arranged in the connecting pipe 7 and is threadedly connected to the screw rod 10, the spiral piece 12 is installed in the connecting pipe 7, the locking sleeve 13 is arranged on the adjusting pipe 8, the lock groove 14 is arranged on the outer wall of the locking sleeve 13, the transmission sleeve 15 is arranged on the outside of the locking sleeve 13, the locking block 16 is arranged on the transmission sleeve 15, and the push spring 17 is arranged at the outer end of the locking block 16.
[0032] A rust-proof pipe 18 is provided inside the drainage pipe 1, and the two ends of the rust-proof pipe 18 are respectively connected to the top ring 2 and the connecting pipe 7. The setting of the rust-proof pipe 18 effectively prevents rust inside the outer water pipe and extends the service life of the pipe. At the same time, the connecting function of the rust-proof pipe 18 ensures unimpeded fluid transmission between the top ring 2 and the connecting pipe 7.
[0033] A rotating block 19 is provided on the outside of the top ring 2 for rotation. There are multiple groups of rotating blocks 19. A slot 20 is provided on the outside of the cover 3. Bolt rods 21 are installed on the multiple groups of rotating blocks 19. The multiple groups of bolt rods 21 are arranged in the slot 20 and the top ends are threadedly connected with buckle caps 22. The arrangement of the rotating block 19, the slot 20, the bolt rod 21 and the buckle cap 22 realizes a tight connection between the cover 3 and the top ring 2. The rotating design of the rotating block 19 makes the disassembly and installation of the cover 3 more convenient, and the threaded connection between the bolt rod 21 and the buckle cap 22 provides stability and reliability of the connection.
[0034] A chute 23 is provided on the inner wall of the connecting pipe 7. There are multiple groups of chute 23 and they are slidably connected to the adjusting piece 11. The setting of the chute 23 and the adjusting piece 11 enables the adjusting piece 11 to slide along the chute 23, thereby realizing the adjustment of the fluid inside the connecting pipe 7. This design improves the flexibility and adaptability of the equipment, so that the equipment can meet the needs under different working conditions.
[0035] The locking grooves 14 are provided with multiple groups distributed on the outer wall of the locking sleeve 13, and the locking blocks 16 are provided with multiple groups, all of which are slidably installed on the transmission sleeve 15. The two ends of the push spring 17 are respectively connected to the outer end of the locking block 16 and the outer wall of the transmission sleeve 15. The setting of the locking groove 14, the locking block 16 and the push spring 17 realizes the sliding and locking of the locking block 16 in the locking groove 14. The function of the push spring 17 is to provide a restoring force so that the locking block 16 can quickly return to its initial position after being subjected to external force. This design improves the operating convenience and safety of the equipment.
[0036] The bottom end of the regulating pipe 8 is rotatably provided with a water outlet pipe 24. The setting of the water outlet pipe 24 enables the regulating pipe 8 to adjust the water outlet direction as needed. This design improves the flexibility and adaptability of the equipment, enabling the equipment to meet the needs under different working conditions.
[0037] In this embodiment, the drainage pipe 1 is connected to the water storage equipment of the dredger, and the locking mechanism is operated to release the lock of the lock sleeve 13, so that the adjusting pipe 8 can be rotated, and the rotating adjusting rod drives the connecting block 9 to rotate, and the connecting block 9 drives the screw rod 10 to rotate and threadedly cooperate with the adjusting piece 11, so that the adjusting piece 11 slides along the slide groove 23 to squeeze or stretch the spiral piece 12. The squeezing of the spiral piece 12 makes the flow space between them smaller, thereby slowing down the flow speed, and the stretching of the spiral piece 12 makes the flow space larger, thereby increasing the flow speed. When the flow rate becomes faster, the drainage flow rate of the drainage device can be adjusted. When it is adjusted to a suitable flow rate, the transmission sleeve 15 is controlled by the locking mechanism to drive multiple groups of locking blocks 16 to move into the locking groove 14. The locking blocks 16 are pushed to be engaged in the locking groove 14 by the push spring 17, and the locking sleeve 13 is limited and fixed, so that the adjusting tube 8 cannot rotate. When there is sediment stored in the drainage pipe 1, the starting motor 4 drives the rotating rod 5 to rotate, and the rotating rod 5 drives the stirring rod 6 to rotate to stir and break up the sediment stored in the drainage pipe 1, so that the sediment is discharged with the water flow.
[0038] See also Figure 4 As an implementation of the locking mechanism: a locking mechanism is provided on the connecting pipe 7, and the locking mechanism includes a rotating sleeve 25, a main gear 26, a screw 27 and a slave gear 28. The rotating sleeve 25 is rotatably mounted on the outer wall of the connecting pipe 7, and the main gear 26 is mounted on the bottom surface of the rotating sleeve 25. The screw 27 has multiple groups of rotatable mountings on the connecting pipe 7 and threadedly connected to the transmission sleeve 15. The slave gear 28 is mounted on the top of the multiple groups of screws 27 and meshes with the main gear 26. The setting of the locking mechanism realizes the tight connection and transmission between the connecting pipe 7 and the transmission sleeve 15. The mutual cooperation of the rotating sleeve 25, the main gear 26, the screw 27 and the slave gear 28 provides the stability and reliability of the connection. This design improves the overall stability and transmission efficiency of the equipment.
[0039] Multiple sets of screw rods 27 are equipped with stoppers 29. The setting of the stoppers 29 prevents the screw rods 27 from excessively rotating during the transmission process, ensuring the correct transmission ratio between the connecting pipe 7 and the transmission sleeve 15. This design improves the transmission accuracy and stability of the equipment.
[0040] More specifically, rotating the rotating sleeve 25 drives the main gear 26 to rotate, so that the main gear 26 and multiple groups of slave gears 28 engage with each other, thereby driving the multiple groups of slave gears 28 to rotate, and at the same time drives the multiple groups of screws 27 to rotate and threadedly cooperate with the transmission sleeve 15, so that the transmission sleeve 15 moves along the screws 27. The movement of the transmission sleeve 15 drives the multiple groups of locking blocks 16 to move out of the lock groove 14, and the limiting fixation of the lock sleeve 13 can be released.
[0041] In summary, when the whole device is in use or running: the drainage pipe 1 is connected to the dredger water storage equipment, the locking mechanism is operated to release the lock of the lock sleeve 13, so that the adjusting pipe 8 can be rotated, the adjusting rod is rotated to drive the connecting block 9 to rotate, and the connecting block 9 drives the screw rod 10 to rotate and threadedly cooperate with the adjusting piece 11, so that the adjusting piece 11 slides along the slide groove 23 to squeeze or stretch the spiral piece 12. The squeezing of the spiral piece 12 makes the flow space between them smaller, thereby slowing down the flow speed, and the stretching of the spiral piece 12 makes the flow space larger, thereby making When the flow rate becomes faster, the drainage flow rate of the drainage device can be adjusted. When the appropriate flow rate is adjusted, the transmission sleeve 15 is controlled by the locking mechanism to drive multiple groups of locking blocks 16 to move into the locking groove 14. The lock blocks 16 are pushed to be engaged in the locking groove 14 by the push spring 17, and the locking sleeve 13 is limited and fixed, so that the adjusting tube 8 cannot rotate. When there is sediment stored in the drainage pipe 1, the starting motor 4 drives the rotating rod 5 to rotate, and the rotating rod 5 drives the stirring rod 6 to rotate to stir and break up the sediment stored in the drainage pipe 1, so that the sediment is discharged with the water flow.
[0042] Rotating the rotating sleeve 25 drives the main gear 26 to rotate, so that the main gear 26 and the multiple groups of slave gears 28 engage with each other, thereby driving the multiple groups of slave gears 28 to rotate, and at the same time drives the multiple groups of screws 27 to rotate and threadedly cooperate with the transmission sleeve 15, so that the transmission sleeve 15 moves along the screws 27. The movement of the transmission sleeve 15 drives the multiple groups of locking blocks 16 to move out of the lock groove 14, and the limit fixation of the lock sleeve 13 can be released.
[0043] In all the schemes mentioned above, the connection between the two components can be selected according to actual conditions by welding, bolt and nut connection, bolt or screw connection or other well-known connection methods, which will not be listed here one by one. In the above, all fixed connections are preferably welded. Although the embodiments of the present invention have been shown and described, it can be understood by ordinary technicians in this field that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the attached claims and their equivalents.
Claims
1. A slow drainage device for a suction dredger, comprising a drainage pipe (1), characterized in that: The drain pipe (1) is provided with an anti-blocking mechanism, which comprises a top ring (2), a sealing cover (3), a motor (4), a rotating rod (5) and a stirring rod (6); the top ring (2) is mounted on the top of the drain pipe (1); the sealing cover (3) is arranged on the top ring (2); the motor (4) is mounted on the top of the sealing cover (3) and the output end thereof extends into the drain pipe (1); the rotating rod (5) is mounted on the output end of the motor (4); the stirring rod (6) is mounted on the top of the rotating rod (5); the bottom end of the drain pipe (1) is provided with a flow control mechanism, which comprises a connecting pipe (7), an adjusting pipe (8), a connecting block (9), a screw rod (10), an adjusting plate (11), a spiral plate (12), a locking sleeve (13), a locking groove (14), a transmission sleeve (15) and a plurality of other components. ), a locking block (16) and a push spring (17), the connecting pipe (7) is arranged at the bottom end of the drain pipe (1), the adjusting pipe (8) is rotatably installed at the bottom end of the connecting pipe (7), the connecting block (9) is arranged in the adjusting pipe (8), the screw rod (10) is fixedly installed on the connecting block (9), the adjusting piece (11) is arranged in the connecting pipe (7) and is threadedly connected to the screw rod (10), the spiral piece (12) is installed in the connecting pipe (7), the locking sleeve (13) is arranged on the adjusting pipe (8), the locking groove (14) is arranged on the outer wall of the locking sleeve (13), the transmission sleeve (15) is arranged on the outer side of the locking sleeve (13), the locking block (16) is arranged on the transmission sleeve (15), and the push spring (17) is arranged at the outer end of the locking block (16).
2. The slow drainage device for a suction dredger according to claim 1, characterized in that: An anti-rust pipe (18) is provided in the drainage pipe (1), and both ends of the anti-rust pipe (18) are respectively connected to the top ring (2) and the connecting pipe (7).
3. The slow drainage device for a suction dredger according to claim 2, characterized in that: A rotating block (19) is rotatably provided on the outer side of the top ring (2), and the rotating blocks (19) are provided in multiple groups. A clamping groove (20) is provided on the outer side of the cover (3), and bolt rods (21) are installed on the multiple groups of the rotating blocks (19). The multiple groups of the bolt rods (21) are arranged in the clamping groove (20) and have buckle caps (22) threadedly connected to the top ends.
4. The slow drainage device for a suction dredger according to claim 3, characterized in that: The inner wall of the connecting pipe (7) is provided with a sliding groove (23), and the sliding groove (23) is provided in multiple groups and is slidably connected to the adjustment piece (11).
5. The slow drainage device for a suction dredger according to claim 4, characterized in that: The locking grooves (14) are provided with multiple groups distributed on the outer wall of the locking sleeve (13), the locking blocks (16) are provided with multiple groups and are all slidably mounted on the transmission sleeve (15), and the two ends of the push spring (17) are respectively connected to the outer ends of the locking blocks (16) and the outer wall of the transmission sleeve (15).
6. The slow drainage device for a suction dredger according to claim 5, characterized in that: A water outlet pipe (24) is rotatably provided at the bottom end of the regulating pipe (8).
7. The slow drainage device for a suction dredger according to claim 6, characterized in that: The connecting tube (7) is provided with a locking mechanism, which comprises a rotating sleeve (25), a main gear (26), a screw (27) and a slave gear (28). The rotating sleeve (25) is rotatably mounted on the outer wall of the connecting tube (7), the main gear (26) is mounted on the bottom surface of the rotating sleeve (25), the screw (27) is provided with multiple groups of rotatably mounted on the connecting tube (7) and threadedly connected to the transmission sleeve (15), and the slave gear (28) is mounted on the top of the multiple groups of the screw (27) and meshes with the main gear (26).
8. The slow drainage device for a suction dredger according to claim 7, characterized in that: Stoppers (29) are installed on the plurality of groups of screw rods (27).