Composite ceramic wallboard

By using a composite ceramic wall panel structure without transverse seams, combined with glass fiber, adhesive and vertical keel support, the problems of ceramic wall panels fall off and cracking are solved, and impact resistance and cost-effectiveness are improved.

CN223202638UActive Publication Date: 2025-08-08GUIZHOU QUNZHIYING HOUSING TECH CO LTD
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Patent Information

Application Number
CN202422846735.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-08-08
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

Traditional ceramic wall panels are prone to falling off or breaking during use, and the composite layer is large in thickness and high in cost.

Method used

A whole piece of large ceramic tiles or rock slab with a length greater than 2000mm is used, combined with extremely thin glass fibers and adhesives to form a composite structure without transverse joints, and is supported by vertical keels to reduce the thickness and cost of the composite layer.

Benefits of technology

Improve the impact resistance of ceramic wall panels, prevent large pieces from falling off, reduce the thickness and cost of composite layers, while keeping the wall flat.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a composite ceramic wallboard, which mainly aims to solve the problem that tiles on the wall surface of a toilet, a kitchen and the like fall off due to the fact that the tiles on the wall surface of the toilet, the kitchen and the like are paved by adopting a wet method. Safety accidents are caused by breakage easily caused by local impact, and the thickness and the cost are increased due to the adoption of a multi-layer material composite ceramic tile. According to the main technical scheme, an adhesive is sprayed on the back face of the wallboard, meanwhile, net-shaped glass fibers adhere to the back face, inserting grooves are formed in the side edges of the adjacent ceramic wallboards, and the protruding side edges of vertical keels are embedded into the inserting grooves to form a stress structure and a waterproof structure. According to the composite ceramic wallboard, the impact resistance is improved, large-block-shaped falling caused by impact is not prone to occurring, the thickness of the composite layer is extremely thin, the occupied space is extremely small, and the cost is low.
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Description

Technical Field

[0001] The utility model relates to a ceramic wallboard, in particular to a composite ceramic wallboard. Background Art

[0002] In traditional buildings, bathrooms, kitchens, balconies and other places where ceramic tiles are required, cement mortar is mostly used for attachment, so the tiles are easy to fall off after years of use. The large-plate tiles (full-body tiles without horizontal joints) used in prefabricated bathrooms, prefabricated kitchens, and prefabricated living rooms are directly dry-hung and attached to the structural walls. The dry-hung large-plate tiles and rock slabs are not impact-resistant enough and are easily cracked due to collisions. After cracking, the large pieces of tiles that fall off can easily cause safety accidents. The tiles currently using composite technology are mostly composite tiles made of polyurethane foam wrapped iron sheets or honeycomb aluminum panels. The thickness of the composite layer is mostly more than 10 mm, which takes up a large space and has a high cost. Summary of the Invention

[0003] The utility model aims to overcome the defects of the prior art and provide a composite ceramic wall panel for use in buildings, which can improve impact resistance, is not prone to large-scale detachment due to impact, has an extremely thin composite layer, occupies very little space, and is low in cost.

[0004] The composite ceramic wall panel described in the present invention includes: the ceramic surface material is a whole piece of large ceramic tile or rock plate with a length greater than 2000mm. The whole piece of large ceramic tile or rock plate with a length greater than 2000mm is used to ensure that there is no horizontal joint in the middle of the upper and lower walls of the whole piece. When extremely thin glass fiber and adhesive are used to composite the ceramic surface material, the wall surface of the ceramic surface material can be prevented from being dislocated and uneven due to the horizontal joint; the glass fiber is meshed and adhered to the back of the ceramic surface material in a solid state with the adhesive. The gaps in the glass fiber mesh allow the adhesive to pass through the gaps to wrap around the glass fiber and the ceramic surface. As a result, the unsaturated resin adhesive adheres to the meshed glass fiber and solidifies on the back of the ceramic surface material. After the unsaturated resin adhesive is solidified, the impact resistance performance of the ceramic surface material can be changed. and toughness, improve the impact resistance of ceramic surface materials, even if strong impact, collision of ceramic surface materials, ceramic surface materials will not form large pieces to fall off, the small pieces of ceramic pieces broken by the impact will also adhere to the meshed glass fiber or form small pieces of ceramic pieces to fall off; the total thickness of the composite layer of the glass fiber mesh and the adhesive solid adhesion ceramic surface material is less than 3mm, thus, combined with the use of a whole piece of large ceramic tile or rock slab with a length greater than 2000mm as the composite base material, the whole piece of ceramic surface material has no horizontal joints, and there is no need to consider the dislocation and bridging of the horizontal joints of the ceramic surface material, which can greatly reduce the thickness of the composite layer. Generally, the total thickness of the composite layer can be controlled at about 1mm, and the composite cost can be reduced at the same time; the total thickness of the ceramic surface material, glass fiber and adhesive is less than 15mm.

[0005] The composite ceramic wall panels are integral wall panels with no horizontal joints in the ceramic surface material, with a length greater than 2m. There are slots on the sides of the ceramic surface material, and vertical keels are provided between two vertically adjacent composite ceramic wall panels. The fixed heads of the vertical keels are inserted into the slots of the ceramic surface material, thereby supporting the ceramic wall panels with the vertical keels to form an independent skeleton-supported wall panel system. The wall panels do not need to be adhered to the structural wall surface, and the gap between the back of the ceramic wall panels and the structural wall surface can be used to lay water supply and drainage, and electrical wires, without the ceramic wall surface being separated from the keel skeleton system.

[0006] The total thickness of the composite ceramic wallboard, the glass fiber mesh and the adhesive is less than 1mm; the total thickness of the ceramic surface material, the glass fiber and the adhesive is less than 12mm. BRIEF DESCRIPTION OF THE DRAWINGS

[0007] Figure 1 This is a cross-sectional view of the structure of the utility model.

[0008] Figure 2 This is the front elevation view of the present invention.

[0009] Figure 3 This is a rear elevation view of the present invention.

[0010] Figure 4 This is a cross-sectional view of the adjacent wall panel connection structure of the present invention.

[0011] In the figure: 1-ceramic surface material; 2-glass fiber; 3-adhesive; 4-slot; 5-vertical keel; 51-fixing head. DETAILED DESCRIPTION

[0012] The present invention is further described below with reference to the accompanying drawings, but is not limited to the embodiments.

[0013] Example 1

[0014] like Figure 1 、 2 As shown in Figure 3, the composite ceramic wall panel includes a ceramic surface material 1, glass fiber 2, and adhesive 3. The ceramic surface material 1 is a large-plate ceramic tile or rock plate with a whole length greater than 2000 mm; the glass fiber 1 is meshed and solidly adhered to the back of the ceramic surface material 1 with the adhesive 3; the total thickness of the composite layer of the glass fiber 1 meshed and solidly adhered to the ceramic surface material 1 with the adhesive 3 is less than 3 mm; the total thickness of the ceramic surface material 1 plus the glass fiber 2 plus the adhesive 3 is 12 mm.

[0015] Example 2

[0016] like Figure 1 、 4 As shown, in the composite ceramic wall panel, a slot 4 is provided on the side of the ceramic surface material 1 .

[0017] Example 3

[0018] like Figure 1 As shown, in the composite ceramic wallboard, the total thickness of the glass fiber 1 in a mesh shape and the adhesive 3 is less than 1 mm; the total thickness of the ceramic surface material 1 plus the glass fiber 2 plus the adhesive 3 is 11 mm.

[0019] Example 4

[0020] like Figure 4 As shown, a ceramic wall panel has a vertical keel 5 between two vertically adjacent composite ceramic wall panels, and a fixing head 51 of the vertical keel 5 is inserted into the slot 4 of the ceramic surface material 1.

[0021] Example 5

[0022] like Figure 1 As shown, in the ceramic wall panel, the adhesive 3 is an unsaturated resin.

Claims

1. A composite ceramic wallboard comprising a ceramic surface material (1), glass fiber (2), and an adhesive (3), characterized in that: The ceramic surface material (1) is a whole large-plate ceramic tile or rock plate with a length greater than 2000 mm; the glass fiber (2) is in a mesh shape and is solidly adhered to the back of the ceramic surface material (1) together with the adhesive (3); the total thickness of the composite layer of the glass fiber (2) in a mesh shape and the adhesive (3) solidly adhered to the ceramic surface material (1) is less than 3 mm; the total thickness of the ceramic surface material (1), the glass fiber (2) and the adhesive (3) is less than 15 mm.

2. The composite ceramic wallboard according to claim 1, characterized in that: The side of the ceramic surface material (1) is provided with a slot (4).

3. The composite ceramic wallboard according to claim 2, characterized in that: The total thickness of the meshed glass fiber (2) and the adhesive (3) is less than 1 mm; the total thickness of the ceramic surface material (1) plus the glass fiber (2) plus the adhesive (3) is less than 12 mm.

4. The ceramic wallboard according to claim 3, characterized in that: A vertical keel (5) is provided between two vertically adjacent composite ceramic wall panels, and a fixing head (51) of the vertical keel (5) is inserted into a slot (4) of the ceramic surface material (1).

5. The ceramic wallboard according to claim 4, characterized in that: The adhesive (3) is an unsaturated resin.