Slide valve type thermostat assembly and automobile

By abolishing the bracket and riveting process of the thermostat assembly and using the extrusion and fixing method of the valve assembly and valve seat, the detachable design of the thermostat parts is achieved, solving the problem of high maintenance costs in the existing technology, reducing production and maintenance costs, and improving the cooling liquid circulation efficiency.

CN223203132UActive Publication Date: 2025-08-08BAIC MOTOR CORP LTD
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Patent Information

Application Number
CN202421875913.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-05
Publication Date
2025-08-08
Estimated Expiration
2034-08-05

AI Technical Summary

Technical Problem

The bracket and base in the existing thermostat assembly are connected by riveting, which makes it impossible to replace internal parts separately, increasing maintenance costs.

Method used

The bracket and riveting process are cancelled, and the extrusion and fixation method of the valve assembly and valve seat are adopted, combined with the combination of thermoplastic and rubber materials to achieve a detachable design of each part.

Benefits of technology

It reduces the input and production costs of production equipment, improves production efficiency, and has better sealing effect and improves the cooling liquid circulation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a slide valve type thermostat assembly and an automobile, and relates to the field of automobile parts, the slide valve type thermostat assembly comprises a valve assembly of a cylindrical structure, one end of the valve assembly is provided with a temperature sensing bulb in an inserted mode, and the other end of the valve assembly is provided with a spring in an inserted mode; the valve seat is of a cylindrical structure, the other end of the valve assembly and the spring are both embedded in one end of the valve seat, and the two ends of the spring are extruded by the valve assembly and the valve seat; according to the thermostat assembly, an original support is omitted, a riveting process is omitted, stamping deformation is avoided, the sealing effect is better, all parts can be separated from one another, and the maintenance cost is reduced.
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Description

Technical Field

[0001] The utility model belongs to the field of automobile parts, and more specifically, relates to a sliding valve type thermostat assembly and an automobile. Background Art

[0002] Competition in the automotive industry is becoming increasingly fierce. In order to survive, all manufacturers are trying their best to reduce product costs. Under the condition of the same functions, the lower the cost, the more competitive the product is and the more likely it is to win market share. Figure 1 As shown, the thermostat assembly is an indispensable part of the automobile engine. In the existing thermostat assembly, the bracket 1' and the base 2' are connected by riveting. When the thermostat assembly fails, the internal parts cannot be disassembled and replaced individually, and can only be replaced as a whole. If the structure of the thermostat assembly can be optimized so that the components can be disassembled from each other, the maintenance cost of the thermostat can be reduced, thereby effectively controlling the product cost of the engine. Utility Model Content

[0003] The purpose of the utility model is to address the deficiencies in the prior art and provide a sliding valve thermostat assembly and a vehicle. The thermostat assembly eliminates the original bracket and does not require a riveting process, thus avoiding stamping deformation, achieving a better sealing effect, and allowing the various parts to be disassembled from each other, thereby reducing maintenance costs.

[0004] In order to achieve the above object, the utility model provides a sliding valve thermostat assembly, comprising:

[0005] The valve assembly is a cylindrical structure, one end of the valve assembly is inserted with a temperature sensing package, and the other end of the valve assembly is inserted with a spring;

[0006] The valve seat is a cylindrical structure. The other end of the valve assembly and the spring are embedded in one end of the valve seat. Both ends of the spring are squeezed by the valve assembly and the valve seat.

[0007] Optionally, a boss is provided on the inner periphery of one end of the valve assembly, and one side of the boss is in contact with a raised portion on the outer periphery of the temperature sensing package.

[0008] Optionally, the other side of the boss fits into one end of the spring.

[0009] Optionally, a cavity is formed between the inner side of one end of the valve assembly and the outer side of the temperature-sensing package, and one end of the spring is embedded in the cavity.

[0010] Optionally, one end of the valve seat is provided with multiple notches along the circumferential direction, the valve seat is provided with an inner boss on the tube wall between adjacent notches, and the other end of the valve assembly is provided with an outer boss, and the inner boss and the outer boss are engaged with each other.

[0011] Optionally, a plurality of stops are circumferentially provided at the other end of the valve seat, and the stops are in contact with the end surface of the spring.

[0012] Optionally, the stop block and the notch are arranged correspondingly.

[0013] Optionally, the valve seat is made of thermoplastic plastic material.

[0014] Optionally, the valve assembly is made of thermoplastic plastic material and rubber material.

[0015] The utility model also provides an automobile, comprising the above-mentioned sliding valve type thermostat assembly.

[0016] The utility model provides a sliding valve type thermostat assembly and a vehicle, which have the following beneficial effects:

[0017] 1. The bracket and base are eliminated from the thermostat assembly. Compared with existing thermostats, the valve size is larger, the pressure loss is reduced, and the coolant circulation efficiency is improved;

[0018] 2. The riveting process is eliminated in the thermostat assembly, which can reduce the investment in production equipment, lower production costs and improve production efficiency.

[0019] Other features and advantages of the present invention will be described in detail in the subsequent detailed description of the embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] The above and other objects, features and advantages of the present invention will become more apparent through a more detailed description of exemplary embodiments of the present invention in conjunction with the accompanying drawings, wherein the same reference numerals generally represent the same components in the exemplary embodiments of the present invention.

[0021] Figure 1 A structural schematic diagram of an existing thermostat assembly is shown.

[0022] Figure 2 An internal cross-sectional view of a sliding valve thermostat assembly according to an embodiment of the present invention is shown.

[0023] Figure 3 An exploded view of a sliding valve thermostat assembly according to an embodiment of the present utility model is shown.

[0024] Figure 4 A structural schematic diagram of a valve assembly according to an embodiment of the present utility model is shown.

[0025] Figure 5 A schematic structural diagram of a temperature sensing package according to an embodiment of the present invention is shown.

[0026] Figure 6 A structural schematic diagram of a valve seat according to an embodiment of the present utility model is shown.

[0027] Figure 1 Description of the reference numerals:

[0028] 1', bracket; 2', base.

[0029] Figures 2 to 6 Description of the reference numerals:

[0030] 1. Valve assembly; 2. Temperature sensing bulb; 3. Spring; 4. Valve seat; 5. Boss; 6. Raised portion; 7. Notch; 8. Inner boss; 9. Outer boss; 10. Stopper. DETAILED DESCRIPTION

[0031] The following describes preferred embodiments of the present invention in greater detail. Although preferred embodiments of the present invention are described below, it should be understood that the present invention can be implemented in various forms and should not be limited by the embodiments described herein. Rather, these embodiments are provided to make the present invention more thorough and complete, and to fully convey the scope of the present invention to those skilled in the art.

[0032] The utility model provides a sliding valve type thermostat assembly, comprising:

[0033] The valve assembly is a cylindrical structure, with a temperature sensing package inserted at one end of the valve assembly and a spring inserted at the other end of the valve assembly;

[0034] The valve seat is a cylindrical structure. The other end of the valve assembly and the spring are embedded in one end of the valve seat. Both ends of the spring are squeezed by the valve assembly and the valve seat.

[0035] Specifically, the thermostat assembly compresses and secures the spring through the valve assembly and valve seat, while the temperature-sensing bulb is secured solely by the valve assembly. When the ambient temperature fluctuates, the bulb applies varying pressures to the valve assembly, which in turn compresses the spring through the valve assembly, causing the thermostat assembly to alter the coolant flow path. The entire thermostat assembly eliminates the original base and eliminates the riveting process during production, reducing costs.

[0036] Optionally, a boss is provided on the inner periphery of one end of the valve assembly, and one side of the boss is in contact with a raised portion on the outer periphery of the temperature sensing package.

[0037] Optionally, a cavity is formed between the inner side of one end of the valve assembly and the outer side of the temperature-sensing package, and one end of the spring is embedded in the cavity.

[0038] Specifically, the valve assembly is fixed by the boss and the protrusion of the temperature-sensing package, so that the valve assembly and the temperature-sensing package form an annular cavity along the circumferential direction on the other side of the boss, which facilitates the positioning and installation of the spring and ensures that the spring is accurately installed in the radial direction.

[0039] Optionally, the other side of the boss fits with one end of the spring.

[0040] Specifically, after the valve assembly and the temperature-sensing package are installed in place, the spring is inserted from the other end of the valve assembly into the interior of the valve assembly until the end of the spring touches the other side of the boss. This ensures that the spring is installed in place in the axial direction.

[0041] Optionally, one end of the valve seat is provided with multiple notches along the circumferential direction, the valve seat is provided with an inner boss on the tube wall between adjacent notches, and the other end of the valve assembly is provided with an outer boss, and the inner boss and the outer boss are engaged with each other.

[0042] Specifically, the valve seat and the valve assembly are fixed by the mutual engagement of the inner boss and the outer boss. An annular outer boss is circumferentially provided at the other end of the valve assembly, and since the valve seat has a notch, a plurality of discontinuous inner bosses are formed circumferentially at only one end of the valve seat. When the valve assembly is embedded in the valve seat, a spring is present between the valve assembly and the valve seat. Under the action of the spring, the valve assembly can be pushed toward the outside of the valve seat, so that the inner and outer bosses form an inverted hook for fixation.

[0043] Optionally, a plurality of stops are provided along the circumferential direction at the other end of the valve seat, and the stops fit against the end surface of the spring.

[0044] Specifically, a plurality of blocks are provided at the end of the valve seat for supporting the spring to ensure that the valve assembly is always subjected to the force of the spring, so that the valve assembly and the valve seat can be locked into place with each other.

[0045] Optionally, the stopper and the notch are arranged correspondingly.

[0046] Specifically, the block and the notch are staggered, which can ensure that the block has sufficient strength to support the spring and avoid the overall strength of the valve seat being reduced due to the block and the notch being provided at both ends of the valve seat.

[0047] Optionally, the material of the valve seat is thermoplastic plastic material.

[0048] Optionally, the material of the valve assembly consists of thermoplastic material and rubber material.

[0049] Specifically, the valve seat and most of the valve assembly are made of plastic materials, which can effectively control the economic cost of accessories. When assembling the thermostat assembly, the valve assembly can be squeezed and deformed, so that the valve assembly and spring can be inserted into the valve seat. Then, the valve assembly can be released to achieve mutual engagement between the valve assembly and the valve seat.

[0050] The utility model also provides an automobile, comprising the above-mentioned sliding valve type thermostat assembly.

[0051] Example

[0052] like Figures 2 to 6 As shown, the utility model provides a sliding valve thermostat assembly, comprising:

[0053] The valve assembly 1 is a cylindrical structure, with a temperature-sensing package 2 inserted at one end of the valve assembly 1 and a spring 3 inserted at the other end of the valve assembly 1;

[0054] The valve seat 4 is a cylindrical structure. The other end of the valve assembly 1 and the spring 3 are embedded in one end of the valve seat 4 . Both ends of the spring 3 are squeezed by the valve assembly 1 and the valve seat 4 .

[0055] In this embodiment, a boss 5 is provided on the inner periphery of one end of the valve assembly 1 , and one side of the boss 5 is in contact with a raised portion 6 on the outer periphery of the temperature sensing bulb 2 .

[0056] In this embodiment, the other side of the boss 5 is in contact with one end of the spring 3 .

[0057] In this embodiment, a cavity is formed between the inner side of one end of the valve assembly 1 and the outer side of the temperature sensing bulb 2 , and one end of the spring 3 is embedded in the cavity.

[0058] In this embodiment, one end of the valve seat 4 is provided with multiple notches 7 along the circumferential direction, and the valve seat 4 is provided with an inner boss 8 on the tube wall between adjacent notches. The other end of the valve assembly 1 is provided with an outer boss 9, and the inner boss 8 and the outer boss 9 are engaged with each other.

[0059] In this embodiment, a plurality of stoppers 10 are provided along the circumferential direction at the other end of the valve seat 4 , and the stoppers 10 are in contact with the end surface of the spring 3 .

[0060] In this embodiment, the stopper 10 and the notch 7 are correspondingly arranged.

[0061] In this embodiment, the valve seat 4 is made of thermoplastic material.

[0062] In this embodiment, the valve assembly 1 is made of thermoplastic material and rubber material.

[0063] The utility model also provides an automobile, comprising the above-mentioned sliding valve type thermostat assembly.

[0064] In summary, the assembly method of the thermostat assembly is as follows: first, place the spring 3 into the other end of the valve assembly 1, and then place the spring 3 and the valve assembly 1 into the valve seat 4 together. During the placement process, squeeze the valve assembly 1 so that the valve assembly 1 can be completely embedded from one end of the valve seat 4. After releasing the valve assembly 1, under the elastic force of the spring 3, the valve assembly 1 and the valve seat 4 are fixed by forming a hook through the inner and outer bosses. Finally, place the temperature sensing package 2 into the valve assembly 1. When the raised portion 6 of the temperature sensing package 1 fits with the boss 5, the thermostat assembly is assembled.

[0065] While various embodiments of the present invention have been described above, the above description is intended to be illustrative, not exhaustive, and not limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.

Claims

1. A sliding valve thermostat assembly, characterized in that: include: The valve assembly is a cylindrical structure, one end of the valve assembly is inserted with a temperature sensing package, and the other end of the valve assembly is inserted with a spring; The valve seat is a cylindrical structure. The other end of the valve assembly and the spring are embedded in one end of the valve seat. Both ends of the spring are squeezed by the valve assembly and the valve seat.

2. The sliding valve thermostat assembly according to claim 1, characterized in that: A boss is provided on the inner periphery of one end of the valve assembly, and one side of the boss is in contact with the outer peripheral raised portion of the temperature sensing package.

3. The sliding valve thermostat assembly according to claim 2, characterized in that: The other side of the boss is in contact with one end of the spring.

4. The sliding valve thermostat assembly according to claim 1, characterized in that: A cavity is formed between the inner side of one end of the valve assembly and the outer side of the temperature sensing package, and one end of the spring is embedded in the cavity.

5. The sliding valve thermostat assembly according to claim 1, characterized in that: One end of the valve seat is provided with a plurality of notches along the circumferential direction, and an inner boss is provided on the tube wall of the valve seat located between adjacent notches. The other end of the valve assembly is provided with an outer boss, and the inner boss and the outer boss are engaged with each other.

6. The sliding valve thermostat assembly according to claim 5, characterized in that: The other end of the valve seat is provided with a plurality of stops along the circumferential direction, and the stops are fitted with the end surface of the spring.

7. The sliding valve thermostat assembly according to claim 6, characterized in that: The stop block and the notch are arranged correspondingly.

8. The sliding valve thermostat assembly according to claim 1, characterized in that: The valve seat is made of thermoplastic material.

9. The sliding valve thermostat assembly according to claim 1, characterized in that: The valve assembly is made of thermoplastic plastic and rubber.

10. An automobile, characterized in that: It comprises a sliding valve thermostat assembly according to any one of claims 1 to 9.