Low-noise diesel generating set
By introducing protective shells, noise reduction mechanisms and shock absorption mechanisms into the diesel generator sets, the housing protection and stability problems of diesel generator sets after noise reduction are improved, and noise reduction and equipment stability are achieved.
Patent Information
- Application Number
- CN202422770997.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-14
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-11-14
AI Technical Summary
After the noise reduction of existing diesel generator sets are improved, the protection and support functions of the housing are affected, and the entry of dust and impurities inside the equipment affects stability and noise increases.
Protective shells, noise reduction mechanisms, filter mechanisms and shock absorption mechanisms are adopted, including sound absorption layer, opening and closing plates, rotating frames, locking components, filter plates and shock absorption components. The sound absorption layer is equipped with a semispherical sound absorption groove. The filter plate filters impurities. The shock absorption components reduce equipment shaking, reduce noise and stabilize equipment operation.
Effectively reduce the operating noise of diesel generators, prevent dust from entering, ensure the stability and protection effect of the equipment, reduce the overall vibration noise of the equipment, and improve the operating stability.
Smart Images

Figure CN223203137U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of diesel generators, and in particular relates to a low-noise diesel generator set. Background Art
[0002] A diesel generator is a small power generation device that uses diesel fuel and a diesel engine as a prime mover to generate electricity. The entire unit typically consists of a diesel engine, generator, control box, fuel tank, starting and control batteries, protective devices, and an emergency cabinet. During operation, a diesel generator generates a significant amount of noise due to vibration and the operation of its internal components.
[0003] Chinese utility model patent CN218760120U discloses a low-noise, low-carbon emission diesel generator set, including a diesel generator, a noise reduction plate provided on the outside of the diesel generator to protect and wrap the diesel generator, a purification plate provided on one side of the noise reduction plate, and a cleaning box with a cleaning function installed on the side of the noise reduction plate below the purification plate;
[0004] The above design can effectively reduce the noise generated by the equipment during operation by replacing the external shell of the diesel generator with a noise reduction plate. However, there are certain problems in actual use. Specifically, when the equipment is running, the external shell of the diesel generator itself plays a certain supporting and protective role. When the shell is replaced with a noise reduction plate, the shell's own protection and auxiliary transportation functions are affected. Utility Model Content
[0005] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and in the abstract and title of the utility model to avoid obscuring the purpose of this section, the abstract and the title of the utility model, and such simplifications or omissions shall not be used to limit the scope of the present invention.
[0006] In order to solve the problems raised in the above background technology, the present invention adopts the following technical solutions.
[0007] A low-noise diesel generator set comprises a protective shell, a diesel generator body and an exhaust pipe, wherein a protective shell is additionally installed on the outside of the diesel generator body, an exhaust pipe is fixedly installed on the top of the protective shell, and the exhaust pipe is communicated with the exhaust port of the diesel generator body, and a noise reduction mechanism for absorbing noise is installed at the side opening of the protective shell, and the noise reduction mechanism comprises an opening and closing plate, a rotating frame, a locking assembly and a sound-absorbing layer, the rotating frame is rotatably installed at the side opening of the protective shell, the opening and closing plate is fixedly installed on the side of the rotating frame, the locking assembly is installed on one side of the inside of the opening and closing plate, and the sound-absorbing layer is symmetrically installed on the side of the opening and closing plate close to the diesel generator body.
[0008] As a preferred technical solution of the present invention, the sound-absorbing layer is made of sound-absorbing cotton, and hemispherical sound-absorbing grooves are equidistantly provided in the sound-absorbing layer.
[0009] As a preferred technical solution of the present invention, the noise reduction mechanism further includes a noise reduction strip, which is installed at the side edge of the opening and closing plate.
[0010] As a preferred technical solution of the present invention, the diesel generator set also includes a filtering mechanism, which includes an air intake window, a fixed frame and a filter plate. The air intake window is installed on the side of the protective shell close to the air intake end of the diesel generator body, the fixed frame is arranged on the side of the air intake window, and the filter plate is fixedly installed in the fixed frame.
[0011] As a preferred technical solution of the present invention, reinforcement grooves are equidistantly opened inside the protective shell on the side of the fixed frame, and the reinforcement rods pass through the fixed frame and are threadedly connected to the reinforcement grooves.
[0012] As an optimal technical solution of the present invention, the diesel generator set also includes a shock-absorbing mechanism, which includes a matching frame, a connecting frame, a conveying wheel and a shock-absorbing assembly. The matching frame is symmetrically fixedly installed on the lower surface of the protective shell, the connecting frame is rotatably installed on the side of the matching frame, the conveying wheel is installed on the side of the connecting frame, and the shock-absorbing assembly is rotatably installed between the connecting frame and the protective shell.
[0013] As an optimal technical solution of the present invention, the shock absorbing assembly consists of two groups of rotating seats and shock absorbers. The ends of the rotating seats are fixedly connected to the surface of the connecting frame and the lower surface of the protective shell respectively, and the rotating seats are symmetrically installed at both ends of the shock absorber.
[0014] Compared with the prior art, the beneficial effects of the present invention are:
[0015] (1) In the present invention, by setting up a noise reduction mechanism, the noise generated by the generator can be absorbed during the operation of the diesel generator, thereby reducing the noise level. Subsequently, by installing and using the noise reduction strips, when the protective shell as a whole vibrates due to the operation of the generator, the vibration between the opening and closing plate and the protective shell can be absorbed with the cooperation of the noise reduction strips, and the protective shell's own protection and support effects are not affected, thereby achieving the purpose of reducing the noise during the operation of the equipment.
[0016] (2) In the present invention, a filtering mechanism and a shock absorbing mechanism are provided to filter the air sucked in by the air inlet of the equipment, thereby preventing a large amount of dust and impurities from entering the interior of the equipment and affecting the service life of the various components inside the equipment, thereby ensuring the stability of the equipment during operation and preventing some components from being corroded or damaged by impurities and emitting loud noises. In addition, the frequency of the overall vibration of the equipment can be reduced, and the noise generated by the collision of various components during the overall shaking of the equipment can be reduced, thereby ensuring the stability of the equipment during operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a three-dimensional diagram of the overall structure of the utility model.
[0018] Figure 2 This is a side perspective view of the protective shell structure of the present invention.
[0019] Figure 3 This is a three-dimensional diagram of the noise reduction mechanism structure of the utility model.
[0020] Figure 4 It is a structural diagram of the filtering mechanism in the present utility model.
[0021] Figure 5 It is a structural schematic diagram of the filter plate and the fixed frame in the utility model.
[0022] Figure 6 It is a structural diagram of the shock absorbing mechanism in the utility model.
[0023] The corresponding relationship between the illustration labels and component names in the figure is as follows:
[0024] 1. Protective shell; 2. Diesel generator body; 3. Exhaust pipe; 4. Noise reduction mechanism; 41. Opening and closing plate; 42. Rotating frame; 43. Locking assembly; 44. Sound-absorbing layer; 45. Noise reduction strip; 5. Filter mechanism; 51. Air intake window; 52. Fixed frame; 53. Filter plate; 6. Shock absorption mechanism; 61. Matching frame; 62. Connecting frame; 63. Conveying wheel; 64. Shock absorption assembly. DETAILED DESCRIPTION
[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below with reference to the accompanying drawings.
[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0027] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0028] Depend on Figure 1 and Figure 2 As shown, it is a structural schematic diagram of the diesel generator set in this embodiment, including a protective shell 1, a diesel generator body 2 and an exhaust pipe 3. The diesel generator body 2 is additionally provided with a protective shell 1, and an exhaust pipe 3 is fixedly installed on the top of the protective shell 1. The exhaust pipe 3 is communicated with the exhaust port of the diesel generator body 2. A noise reduction mechanism 4 for absorbing noise is installed at the side opening of the protective shell 1. The noise reduction mechanism 4 includes an opening and closing plate 41, a rotating frame 42, a locking assembly 43 and a sound-absorbing layer 44. The rotating frame 42 is rotatably installed at the side opening of the protective shell 1, the opening and closing plate 41 is fixedly installed on the side of the rotating frame 42, the locking assembly 43 is installed on the inner side of the opening and closing plate 41, and the sound-absorbing layer 44 is symmetrically installed on the side of the opening and closing plate 41 close to the diesel generator body 2.
[0029] During use, the device is placed at the target location, and then the diesel generator body 2 is operated to provide power to the connected device. When the diesel generator body 2 is running, the diesel generator body 2 itself will generate certain noise due to the operation of internal components. At this time, with the cooperation of the sound-absorbing layer 44 and the protective shell 1, the noise emitted by the diesel generator body 2 is absorbed, the decibel of the noise is reduced, and the impact of the equipment on the surrounding environment during operation is reduced.
[0030] By the attached Figure 3 As shown, it is a structural diagram of the noise reduction mechanism 4 in this embodiment. The sound-absorbing layer 44 is made of sound-absorbing cotton, and hemispherical sound-absorbing grooves are equidistantly provided in the sound-absorbing layer 44. During use, the sound-absorbing layer 44 can absorb and silence the noise generated during the operation of the diesel generator body 2, thereby reducing the decibel of the noise. The sound-absorbing grooves of the sound-absorbing layer 44 itself are provided so that sound waves enter the sound-absorbing grooves, collide with the inner wall of the sound-absorbing grooves, and are then absorbed by the sound-absorbing layer 44, thereby extending the path of sound wave conduction and facilitating more stable noise reduction processing of the subsequent sound-absorbing layer 44.
[0031] By the attached Figure 3As shown, it is a structural diagram of the noise reduction mechanism 4 in this embodiment. The noise reduction mechanism 4 also includes a noise reduction strip 45. The noise reduction strip 45 is installed at the side edge of the opening and closing plate 41. During use, the installation of the noise reduction strip 45 allows the opening and closing plate 41 to be more stable when closing the side opening of the protective shell 1. When the diesel generator body 2 is subsequently running, it will drive the protective shell 1 to vibrate as a whole, and the installation of the noise reduction strip 45 can reduce the noise generated by the collision between the opening and closing plate 41 and the protective shell 1, thereby achieving noise reduction operation.
[0032] By the attached Figure 4 The figure shows the structure of the filter mechanism 5 in this embodiment. The diesel generator set also includes a filter mechanism 5, which includes an air intake window 51, a fixed frame 52, and a filter plate 53. The air intake window 51 is installed on the side of the protective housing 1 near the air intake end of the diesel generator body 2. The fixed frame 52 is arranged on the side of the air intake window 51, and the filter plate 53 is fixedly installed within the fixed frame 52. During use, the air intake window 51 cooperates with the air intake end of the diesel generator body 2 to collect gas required for equipment operation. The fixed frame 52 and the filter plate 53 cooperate to prevent dust and impurities in the air from entering the diesel generator body 2 through the air intake end, affecting the stability of the diesel generator body 2 during operation. Moreover, excessive internal impurities during operation of the diesel generator body 2 can affect the normal coordination and operation of the internal components of the diesel generator body 2, resulting in increased noise generated by the components during operation.
[0033] By the attached Figure 5 As shown, reinforcement grooves are equidistantly provided inside the protective shell 1 on the side of the fixed frame 52, and the reinforcement rods pass through the fixed frame 52 and are threadedly connected to the reinforcement grooves. During use, the fixed frame 52 is installed to the side of the protective shell 1 to block the entire air intake window 51. Then, the installation and positioning of the fixed frame 52 are quickly completed by using the reinforcement rods.
[0034] By the attached Figure 6 As shown, it is a structural diagram of the shock absorbing mechanism 6 in this embodiment. The diesel generator set also includes a shock absorbing mechanism 6, which includes a matching frame 61, a connecting frame 62, a conveying wheel 63 and a shock absorbing assembly 64. The matching frame 61 is symmetrically fixedly installed on the lower surface of the protective shell 1, the connecting frame 62 is rotatably installed on the side of the matching frame 61, the conveying wheel 63 is installed on the side of the connecting frame 62, and the shock absorbing assembly 64 is rotatably installed between the connecting frame 62 and the protective shell 1.
[0035] During use, the use of the conveying wheel 63 assists the overall stable movement of the equipment, which facilitates the transportation of the equipment. When the diesel generator body 2 is in operation, the protective shell 1 is in a vibrating state as a whole. At this time, the matching frame 61 will change the overall angle of the connecting frame 62 due to the overall vibration and up and down shaking of the protective shell 1. At this time, the shock absorbing component 64 will dampen the frequency of the connecting frame 62's own shaking, reduce the frequency of the overall shaking of the equipment, and reduce the noise generated by the collision of various components during the overall shaking of the equipment.
[0036] By the attached Figure 6 As shown, the shock absorbing assembly 64 consists of two groups of rotating seats and shock absorbers. The ends of the rotating seats are fixedly connected to the surface of the connecting frame 62 and the lower surface of the protective shell 1 respectively. The rotating seats are symmetrically installed at both ends of the shock absorber. During use, the shock absorber can stably provide a shock absorbing effect to the entire equipment and reduce the noise generated during the operation of the equipment.
[0037] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, they can make several simple deductions or substitutions without departing from the concept of the present invention, which should be regarded as falling within the scope of protection determined by the claims submitted for the present invention.
Claims
1. A low-noise diesel generator set, comprising a protective shell (1), a diesel generator body (2) and an air outlet pipe (3), wherein the protective shell (1) is attached to the outside of the diesel generator body (2), and the air outlet pipe (3) is fixedly mounted on the top of the protective shell (1), and the air outlet pipe (3) is connected to the air outlet of the diesel generator body (2), characterized in that: A noise reduction mechanism (4) for absorbing noise is installed at the side opening of the protective shell (1). The noise reduction mechanism (4) comprises an opening and closing plate (41), a rotating frame (42), a locking assembly (43) and a sound absorbing layer (44). The rotating frame (42) is rotatably installed at the side opening of the protective shell (1), the opening and closing plate (41) is fixedly installed on the side of the rotating frame (42), the locking assembly (43) is installed on one side inside the opening and closing plate (41), and the sound absorbing layer (44) is symmetrically installed on the side of the opening and closing plate (41) close to the diesel generator body (2).
2. The low-noise diesel generator set according to claim 1, characterized in that: The sound absorbing layer (44) is made of sound absorbing cotton, and hemispherical sound absorbing grooves are evenly spaced in the sound absorbing layer (44).
3. The low-noise diesel generator set according to claim 1, characterized in that: The noise reduction mechanism (4) further comprises a noise reduction strip (45), and the noise reduction strip (45) is installed at the side edge of the opening and closing plate (41).
4. The low-noise diesel generator set according to claim 1, characterized in that: The diesel generator set further comprises a filtering mechanism (5), the filtering mechanism (5) comprising an air intake window (51), a fixed frame (52) and a filter plate (53), the air intake window (51) being installed on a side of the protective shell (1) close to the air intake end of the diesel generator body (2), the fixed frame (52) being arranged on the side of the air intake window (51), and the filter plate (53) being fixedly installed in the fixed frame (52).
5. The low-noise diesel generator set according to claim 4, characterized in that: Reinforcement grooves are equidistantly provided inside the protective shell (1) on the side of the fixed frame (52), and the reinforcement rods penetrate the fixed frame (52) and are threadedly connected to the reinforcement grooves.
6. The low-noise diesel generator set according to claim 1, characterized in that: The diesel generator set further comprises a shock absorbing mechanism (6), wherein the shock absorbing mechanism (6) comprises a matching frame (61), a connecting frame (62), a conveying wheel (63) and a shock absorbing assembly (64), wherein the matching frame (61) is symmetrically fixedly mounted on the lower surface of the protective shell (1), the connecting frame (62) is rotatably mounted on the side of the matching frame (61), the conveying wheel (63) is mounted on the side of the connecting frame (62), and the shock absorbing assembly (64) is rotatably mounted between the connecting frame (62) and the protective shell (1).
7. The low-noise diesel generator set according to claim 6, characterized in that: The shock absorbing assembly (64) is composed of two groups of rotating seats and shock absorbers. The ends of the rotating seats are fixedly connected to the surface of the connecting frame (62) and the lower surface of the protective shell (1), respectively. The rotating seats are symmetrically rotatably mounted at both ends of the shock absorber.
Citation Information
Patent Citations
Diesel generating set with low noise and low carbon emission
CN218760120U