Ultrathin down lamp structure

By designing a rotatable lens panel and an angle adjustable housing in the downlight structure, the problem of unadjustable downlight thickness and angle is solved, and ultra-thin design and flexible installation are achieved, which enhances applicability and use effect.

CN223204186UActive Publication Date: 2025-08-08ZHONGSHAN WOLIAN LIGHTING CO LTD
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Patent Information

Application Number
CN202422621094.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-08-08
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

The existing downlight structure is relatively thick and cannot be used in low-height installation positions. The light source plate and lens body cannot adjust the angle, which limits its scope of application and practicality.

Method used

An ultra-thin downlight structure is designed, including a circular cavity and a lens panel in the housing. The lens panel is rotatable and limiting is achieved by snapping the bumps and the convex rings. The housing can adjust the angle as a fulcrum, and combine it with a rotatable lens panel to meet different illumination needs.

Benefits of technology

It realizes the ultra-thin design of downlights, has expanded its scope of application, can be installed at different heights, and has flexible angle adjustment, which improves the smoothness and practicality of use.

✦ Generated by Eureka AI based on patent content.

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Abstract

The ultrathin down lamp structure comprises a face ring and a shell, a light source plate is fixed in the shell, a circular concave cavity is formed in the shell, and a convex ring is integrally formed at the bottom of the inner wall of the circular concave cavity; a lens panel is arranged on the bottom face of the shell, a spherical convex lens is integrally formed in the center of the bottom face of the lens panel, a lamp cup is integrally formed on the top face of the lens panel, clamping protruding blocks are arranged on the top edge of the convex edge at equal intervals, and buckling protruding points are arranged on the outer side faces of the clamping protruding blocks. The lens panel is located in the circular concave cavity, and the buckle protruding points are arranged on the top face of the protruding ring in a clamped mode. According to the utility model, the structure arrangement is reasonable, the installation limit is realized through the buckle salient point and the convex ring, the lens panel can rotate in the circular concave cavity, the use effect is improved, the whole structure can be made thinner, the application range is improved, the angle of the shell can be adjusted by taking the convex column as a fulcrum, and the rotatable lens panel is matched, so that the use effect is improved. The use stability can be improved; and the irradiation requirements under different conditions can be met.
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Description

Technical Field

[0001] The utility model belongs to the technical field of downlights, and in particular relates to an ultra-thin downlight structure. Background Art

[0002] Downlights are a common lighting structure. Conventional downlights include a radiator, a light source board fixed to the bottom of the radiator, and a face ring and lens body fixed to the bottom of the radiator. Although they can meet general usage requirements, they are not only relatively thick and cannot be made thinner, but also cannot be effectively installed and used in some installation positions with low installation heights, which will affect their use effect to a certain extent. Moreover, their radiator and light source board are fixed on the face ring and cannot be adjusted at an angle as needed, and their lens body cannot be rotated, which will affect their scope of application to a certain extent and limit their practicality. Utility Model Content

[0003] The purpose of the utility model is to provide an ultra-thin downlight structure which has a reasonable structural arrangement and is conducive to improving the use effect.

[0004] The technical solution to achieve the purpose of the utility model is an ultra-thin downlight structure, comprising a face ring and a shell, wherein a light source board is fixed in the shell, a circular cavity with an open bottom surface is provided in the shell, and the light source board is fixed to the top wall of the circular cavity;

[0005] A convex ring is integrally formed on the bottom of the inner wall of the circular cavity;

[0006] The bottom surface of the housing is provided with a lens panel, the center of the bottom surface of the lens panel is integrally formed with a spherical convex lens, the top surface of the lens panel is integrally formed with a lamp cup, and the spherical convex lens is located at the end surface of the lamp cup;

[0007] The top edge of the lens panel is integrally formed with a convex edge, the top edge of the convex edge is provided with locking protrusions at equal intervals, and the outer side surfaces of the locking protrusions are provided with buckle protrusions;

[0008] The lens panel is located in the circular cavity, and the buckle protrusion is clamped on the top surface of the convex ring, and the buckle protrusion can rotate on the convex ring;

[0009] The top surface of the lamp cup is attached to the top wall of the circular cavity, and the lamp beads of the light source board are located in the lamp cup.

[0010] It is further preferred that: the top surface of the face ring is provided with two supporting protrusions;

[0011] A U-shaped slot is provided on the inner wall of the supporting protrusion, a convex column is integrally formed on the symmetrical outer wall of the shell, and an annular slot is provided on the outer wall of the convex column;

[0012] The boss is clamped on the supporting protrusion, and the symmetrical side walls of the U-shaped clamping groove are clamped into the annular clamping groove for limiting position.

[0013] Further preferably, a mounting spring is inserted into the supporting protrusion.

[0014] It is further preferred that: a trumpet-shaped groove is provided at the center of the bottom surface of the face ring;

[0015] The diameter of the lens panel matches the top diameter of the trumpet-shaped groove.

[0016] Further preferably, a connecting wire connected to the light source board is fixed to the side of the housing.

[0017] The present invention has positive effects: the structure of the present invention is reasonably arranged, a circular cavity is arranged on the bottom surface of the shell, a convex ring is arranged on the bottom of the inner wall of the circular cavity, and a spherical convex lens is integrally formed on the lens panel to match the lamp cup, and has a convex edge and a snap-on convex point, and the installation limit is achieved by the snap-on convex point and the convex ring, and the lens panel can be rotated in the circular cavity, which is beneficial to improving the use effect, and the overall structure can be made thinner, so as to meet the installation requirements of different heights, improve its scope of application, and have strong practicality. At the same time, it cooperates with the supporting protrusion through the convex column. After assembly, the shell can be adjusted in angle with the convex column as the fulcrum, and cooperates with the rotatable lens panel, which is beneficial to improving the stability of use and meeting the illumination requirements of different situations, and has strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to make the content of the present invention more clearly understood, the present invention is further described in detail below based on specific embodiments and in conjunction with the accompanying drawings, wherein:

[0019] Figure 1 It is a structural diagram of the utility model;

[0020] Figure 2 This is a schematic diagram of the split structure of the utility model;

[0021] Figure 3 for Figure 2 Another perspective structure diagram;

[0022] Figure 4 for Figure 2 Enlarged structural diagram at point A in the middle.

[0023] Figure numerals: face ring 1, shell 2, light source board 3, circular cavity 4, convex ring 5, lens panel 6, spherical convex lens 7, lamp cup 8, convex edge 9, positioning protrusion 10, snap-on protrusion 11, U-shaped slot 12, protruding column 13, annular slot 14, mounting spring 15, trumpet-shaped groove 16, connecting wire 17, supporting protrusion 18. DETAILED DESCRIPTION

[0024] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] Example

[0026] See Figures 1 to 4 As shown, an ultra-thin downlight structure includes a face ring 1 and a shell 2. In this embodiment, the thickness of the face ring is 1-2 cm, and the height of the shell is also relatively small, between 5-10 cm. During assembly, the overall height is relatively small, thereby achieving the effect of an ultra-thin downlight and meeting the usage requirements of different situations. A light source board 3 is fixed in the shell, and a circular cavity 4 with an opening on the bottom is provided in the shell, and the light source board is fixed on the top wall of the circular cavity; a convex ring 5 is integrally formed at the bottom of the inner wall of the circular cavity; in this embodiment, the height of the convex ring can be set as needed, and it is mainly used to install a limiting lens panel and enable the lens panel to rotate in the circular cavity.

[0027] In this embodiment, a lens panel 6 is provided on the bottom surface of the shell, a spherical convex lens 7 is integrally formed at the center of the bottom surface of the lens panel, a lamp cup 8 is integrally formed on the top surface of the lens panel, and the spherical convex lens is located at the end face of the lamp cup; in this embodiment, the lamp cup can focus light during assembly to prevent light from overflowing, and improve the lighting effect through the spherical convex lens, and its integral molding improves processing efficiency and ensures stability and reliability in use.

[0028] In actual application, the top edge of the lens panel is integrally formed with a convex edge 9, and the top edge of the convex edge is provided with locking protrusions 10 at equal intervals, and the outer side of the locking protrusion is provided with a snap protrusion 11; during assembly, the lens panel is placed in the circular cavity, and the snap protrusion is fixed on the top surface of the convex ring, and the snap protrusion can rotate on the convex ring; the top surface of the lamp cup is attached to the top wall of the circular cavity, and the lamp beads of the light source board are placed in the lamp cup. Through the above structure, the effectiveness and convenience of assembly can be improved. The snap protrusion is small, so when the external force is greater than the resistance between the snap protrusion and the locking protrusion, the snap protrusion can enter the circular cavity and realize a snap connection with the locking protrusion, and can be rotated.

[0029] In actual use, the top surface of the face ring is provided with two support protrusions 18. During assembly, the inner wall of the support protrusion is provided with a U-shaped groove 12. The symmetrical outer wall of the housing is integrally formed with a boss 13, and the outer wall of the boss is provided with an annular groove 14. The support protrusion is mainly used to install the boss and the spring, which facilitates the rotation angle of the housing and also facilitates installation in the corresponding installation position. During assembly, the boss is clamped on the support protrusion, and the symmetrical side walls of the U-shaped groove are clamped into the annular groove to limit the position.

[0030] In actual use, a mounting spring 15 is inserted into the support protrusion. This mounting spring is a conventional structure in the prior art and is simply used for simple application. It can be connected by plugging or screwing. A trumpet-shaped groove 16 is provided at the center of the bottom surface of the face ring; the diameter of the lens panel matches the top diameter of the trumpet-shaped groove. This not only enhances the decorative effect, but also improves the lighting effect.

[0031] A connecting wire 17 connected to the light source board is fixed to the side of the housing, which can reduce the impact of the connecting wire on the overall height.

[0032] The present invention has positive effects: the structure of the present invention is reasonably arranged, a circular cavity is arranged on the bottom surface of the shell, a convex ring is arranged on the bottom of the inner wall of the circular cavity, and a spherical convex lens is integrally formed on the lens panel to match the lamp cup, and has a convex edge and a snap-on convex point, and the installation limit is achieved by the snap-on convex point and the convex ring, and the lens panel can be rotated in the circular cavity, which is beneficial to improving the use effect, and the overall structure can be made thinner, so as to meet the installation requirements of different heights, improve its scope of application, and have strong practicality. At the same time, it cooperates with the supporting protrusion through the convex column. After assembly, the shell can be adjusted in angle with the convex column as the fulcrum, and cooperates with the rotatable lens panel, which is beneficial to improving the stability of use and meeting the illumination requirements of different situations, and has strong practicality.

[0033] The standard parts used in this embodiment can be purchased directly from the market, and the non-standard structural components described in the specification can also be directly processed according to existing technical common sense without any doubt. At the same time, the connection method of each component adopts the mature conventional means in the existing technology, and the machinery, parts and equipment all adopt conventional models in the existing technology, so no specific description is given here.

[0034] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the embodiments of the present invention. Those skilled in the art will readily appreciate that other variations or modifications based on the above description are possible. It is not necessary and impossible to enumerate all embodiments here. However, obvious variations or modifications arising from the essence of the present invention remain within the scope of protection of the present invention.

Claims

1. An ultra-thin downlight structure, comprising a face ring and a shell, wherein a light source board is fixed in the shell, characterized in that: A circular cavity with an open bottom is provided in the housing, and the light source board is fixed on the top wall of the circular cavity; A convex ring is integrally formed on the bottom of the inner wall of the circular cavity; The bottom surface of the housing is provided with a lens panel, the center of the bottom surface of the lens panel is integrally formed with a spherical convex lens, the top surface of the lens panel is integrally formed with a lamp cup, and the spherical convex lens is located at the end surface of the lamp cup; The top edge of the lens panel is integrally formed with a convex edge, the top edge of the convex edge is provided with locking protrusions at equal intervals, and the outer side surfaces of the locking protrusions are provided with buckle protrusions; The lens panel is located in the circular cavity, and the buckle protrusion is clamped on the top surface of the convex ring, and the buckle protrusion can rotate on the convex ring; The top surface of the lamp cup is attached to the top wall of the circular cavity, and the lamp beads of the light source board are located in the lamp cup.

2. The ultra-thin downlight structure according to claim 1, characterized in that: The top surface of the face ring is provided with two supporting protrusions; A U-shaped slot is provided on the inner wall of the supporting protrusion, a convex column is integrally formed on the symmetrical outer wall of the shell, and an annular slot is provided on the outer wall of the convex column; The boss is clamped on the supporting protrusion, and the symmetrical side walls of the U-shaped clamping groove are clamped into the annular clamping groove for limiting position.

3. The ultra-thin downlight structure according to claim 2, characterized in that: The support protrusion is provided with an installation spring card.

4. The ultra-thin downlight structure according to claim 1, characterized in that: A trumpet-shaped groove is provided at the center of the bottom surface of the face ring; The diameter of the lens panel matches the top diameter of the trumpet-shaped groove.

5. The ultra-thin downlight structure according to claim 1, characterized in that: A connecting wire connected to the light source board is fixed on the side of the housing.