Tube bundle fixing plate suitable for air conditioner

Abstract

The tube bundle fixing plate comprises a fixing plate body, at least one tube clamp and at least one wiring harness clamp, the top of the fixing plate body is integrally bent towards the inner surface of the fixing plate body to form an upper turnover plate, the end of one side of the fixing plate body is integrally bent towards the inner surface of the fixing plate body to form a side turnover plate, and the upper turnover plate is provided with a plurality of tube clamps. The wire harness clamp is detachably fixed on the outer surface of the side turnover plate, so that the wire harness clamp and the side turnover plate define a vertically through wire harness channel; and each pipe clamp is detachably fixed on the outer surface of the fixed plate body, so that each pipe clamp and the fixed plate body define a vertically through pipe penetrating channel.

Description

Technical Field

[0001] The utility model relates to the technical field of air conditioner assembly structures, in particular to a tube bundle fixing plate suitable for air conditioners. Background Art

[0002] Currently, for two-unit air conditioners, the technical aspects of product assembly design require consideration of the securement of the inlet and outlet duct assembly and fan power cord, efficient and reliable production and assembly, ease of maintenance, and product stability and safety. Existing air conditioners suffer from the following issues: 1) The inlet and outlet duct assembly of two-unit air conditioners is complex, mostly fixed to the top of the water tray (inside the U-shaped two-unit), requiring personnel to enter the interior to operate and assemble more parts to ensure reliable and effective product assembly. This results in wasteful mass production processes, low efficiency, and significant safety risks. The fan power cord is not secured, making it susceptible to pulling, resulting in the risk of detachment or poor contact. 2) The inlet and outlet duct assembly securement method is inconvenient to install and difficult to maintain. Utility Model Content

[0003] The purpose of the utility model is to overcome the deficiencies of the prior art and provide a tube bundle fixing plate suitable for air conditioners that is easy to process, stable and reliable.

[0004] In order to achieve the above-mentioned purpose, the utility model provides a tube bundle fixing plate suitable for an air conditioner, comprising a fixing plate body, at least one pipe clamp and at least one wiring harness clamp, wherein the top of the fixing plate body is integrally bent toward its inner surface to form an upper folding plate, and one side end of the fixing plate body is integrally bent toward its inner surface to form a side folding plate, the wiring harness clamp is detachably fixed on the outer surface of the side folding plate so that the wiring harness clamp and the side folding plate form a vertically penetrating wiring harness channel; each of the tube clamps is detachably fixed on the outer surface of the fixing plate body so that each tube clamp and the fixing plate body form a vertically penetrating pipe passage.

[0005] Furthermore, the other end portion of the fixed plate body is integrally bent toward its inner surface to form a connecting folded plate, wherein the top of the connecting folded plate is welded to the end portion of the upward folded plate.

[0006] Furthermore, the upward folding plate is provided with at least one rivet nut.

[0007] Furthermore, the fixed plate body, the upward folding plate and the side folding plates are arranged vertically with respect to each other.

[0008] Furthermore, it includes two pipe clamps, which are arranged horizontally and detachably fixed on the outer surface of the side folding plate.

[0009] Furthermore, the wiring harness clamp and the side folding plate, as well as the pipe clamp and the fixed plate body are connected by screws.

[0010] The present invention utilizes the aforementioned solution, resulting in the following beneficial effects: through an integrated bending process, the fixed plate, upward folding plate, side folding plate, connecting plate, and other components, such as the pipe and wire clamps, are tightly integrated to form a compact structure. Furthermore, the upward folding plate, side folding plate, and connecting plate effectively protect the inlet and outlet pipe assemblies and power cords, preventing wear and tear on metal components during transportation and operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a schematic diagram of the installation of the tube bundle fixing plate.

[0012] Figure 2 for Figure 2 Enlarged view of local A in .

[0013] Figure 3-4 Schematic diagram of the tube bundle fixing plate.

[0014] Among them, 1-fixed plate, 2-upward folding plate, 3-side folding plate, 4-pipe clamp, 5-wire harness clamp, 6-connecting folding plate. DETAILED DESCRIPTION

[0015] To facilitate understanding of the present invention, a more comprehensive description of the present invention is provided below with reference to the accompanying drawings. The accompanying drawings illustrate preferred embodiments of the present invention. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. These embodiments are provided solely to provide a more thorough and comprehensive understanding of the disclosure of the present invention.

[0016] See attached Figure 1-4 As shown in this embodiment, a tube bundle fixing plate for an air conditioner is fixedly mounted at the bottom of the air conditioner's water tray to position the inlet and outlet pipe assemblies and power cords from the circular hole in the water tray to the bottom, preventing displacement, interference with metal parts, and wear during transportation and operation. Specifically, the fixing plate 1 comprises a fixing plate 1, two pipe clamps 4, and a wiring harness clamp 5. The fixing plate 1 is a vertically extending sheet-like structure. The top of the fixing plate 1 is integrally bent toward its inner surface to form an upward folding plate 2. The upward folding plate 2 is folded 90° relative to the fixing plate 1 to a horizontal position. The upward folding plate 2 is used to connect to the bottom of the water tray and is equipped with at least one rivet nut (preferably, in this embodiment, three rivet nuts are arranged horizontally). Multiple screws are inserted through the rivet nuts to secure the upward folding plate 2 to the water tray. The rivet nut design offers advantages such as single-sided riveting and thin-wall riveting.

[0017] In this embodiment, one end of the fixed plate 1 is integrally bent toward its inner surface to form a side flap 3. That is, the side flap 3 is folded 90° relative to the fixed plate 1, while still extending vertically. Furthermore, a wiring harness clamp 5 is removably secured to the outer surface of the side flap 3, so that the wiring harness clamp 5 and the side flap 3 form a vertical wiring harness channel. The wiring harness clamp 5 secures the power cord in the wiring harness channel, preventing it from shifting and preventing the power cord from interfering with metal parts during product transportation and operation, causing wear and tear and potentially causing accidents.

[0018] In this embodiment, each pipe clamp 4 is detachably fixed on the outer surface of the fixed plate body 1 so that each pipe clamp 4 and the fixed plate body 1 form a vertically penetrating pipe passage. The pipe clamps 4 are used to fix the inlet pipe and outlet pipe passing through the water receiving tray in the pipe passage to prevent them from being displaced, thereby preventing the inlet pipe and outlet pipe from interfering with metal parts during product transportation and operation, causing wear and causing accidents.

[0019] In this embodiment, the wire harness clamp 5 and the pipe clamp 4 each include a semicircular portion and two connecting ears integrally formed at both ends of the arcuate portion. Each connecting ear has a screw hole. The screw holes in each connecting ear are aligned one by one with the screw holes pre-formed in the fixed plate 1 and the side flap 3. Pre-set screws are then inserted through the aligned screw holes to connect them. This allows the wire harness clamp 5 to be connected to the side flap 3, and the pipe clamp 4 to be connected to the fixed plate 1, respectively. This approach significantly reduces assembly difficulty and effectively improves assembly efficiency.

[0020] In this embodiment, the other end of the fixed plate 1 is bent toward its inner surface to form a connecting folded plate 6. The top of the connecting folded plate 6 is welded to the end of the upward folded plate 2. The connecting folded plate 6 is also arranged to extend vertically. The connecting folded plate 6 is used to enhance the overall strength.

[0021] In this embodiment, the fixed plate body 1, the upward folding plate 2 and the side folding plates 3 are arranged vertically with respect to each other.

[0022] In summary, the tube bundle fixing plate of this embodiment has the following characteristics:

[0023] 1. Compact structure: Through the integrated bending process, the fixed plate 1, the upward folding plate 2, the side folding plate 3, the connecting folding plate 6, the pipe clamp 4 and the wire harness clamp 5 can be closely matched to form a compact whole.

[0024] 2. Easy installation: The flip-up plate 2 is connected to the bottom of the water tray by rivet nuts and screws, and the wire harness clamp 5 and pipe clamp 4 are connected to the fixed plate body 1 by screws. These designs simplify the installation process and improve installation efficiency.

[0025] 3. Anti-wear design: The setting of the upward folding plate 2, the side folding plate 3 and the connecting folding plate 6 can effectively protect the inlet and outlet pipe components and the power cord, avoiding wear and tear on metal parts during transportation and operation.

[0026] 4. Detachability: The pipe clamp 4 and the harness clamp 5 are designed to be detachable, which is convenient for maintenance and replacement, and also facilitates the universality of different models of air conditioners.

[0027] 5. Screw connection: The screw connection method is not only easy to assemble, but also can be quickly disassembled and reassembled when maintenance or replacement of parts is required.

[0028] 6. Improved strength: The welding of the connecting folding plate 6 and the upward folding plate 2, as well as the compact design of the overall structure, enhance the mechanical strength and stability of the fixed plate.

[0029] 7. High efficiency and stability: The one-piece structure and simple assembly method ensure the high efficiency and stability of the fixing plate in the air conditioner, reducing the failure rate.

[0030] 8. Cost-effectiveness: The one-piece bending forming processing method reduces production costs and improves the cost-effectiveness of the product.

[0031] In summary, the tube bundle fixing plate of this embodiment is designed with practicality, safety, economy, and ease of assembly in mind, and is an efficient, stable, and reliable tube bundle fixing solution suitable for air conditioners.

[0032] The embodiments described above are merely preferred embodiments of the present invention and are not intended to limit the present invention in any way. Any person skilled in the art who, without departing from the scope of the present invention, utilizes the above-disclosed technical content to make further possible variations, modifications, or alterations to the present invention's technical solution shall constitute equivalent embodiments of the present invention. Therefore, any equivalent and equivalent variations made in accordance with the principles of the present invention, without departing from the scope of the present invention's technical solution, shall be encompassed within the scope of protection of the present invention.

Claims

1. A tube bundle fixing plate suitable for an air conditioner, characterized by: The invention comprises a fixed plate body (1), at least one pipe clamp (4) and at least one wire harness clamp (5), wherein the top of the fixed plate body (1) is integrally bent toward the inner surface thereof to form an upper folding plate (2), and one side end of the fixed plate body (1) is integrally bent toward the inner surface thereof to form a side folding plate (3), and the wire harness clamp (5) is detachably fixed on the outer surface of the side folding plate (3) so that the wire harness clamp (5) and the side folding plate (3) form a vertically penetrating wire harness channel; and each of the pipe clamps (4) is detachably fixed on the outer surface of the fixed plate body (1) so that each of the pipe clamps (4) and the fixed plate body (1) form a vertically penetrating pipe passage.

2. The tube bundle fixing plate for an air conditioner according to claim 1, characterized in that: The other end of the fixed plate body (1) is integrally bent toward its inner surface to form a connecting folded plate (6), wherein the top of the connecting folded plate (6) is welded to the end of the upward folded plate (2).

3. The tube bundle fixing plate for an air conditioner according to claim 1, characterized in that: The upward folding plate (2) is provided with at least one rivet nut.

4. The tube bundle fixing plate for an air conditioner according to claim 1, characterized in that: The fixed plate body (1), the upward folding plate (2) and the side folding plate (3) are all arranged vertically with respect to each other.

5. The tube bundle fixing plate for an air conditioner according to claim 1, characterized in that: It comprises two pipe clamps (4), which are arranged horizontally and detachably fixed on the outer surface of the side folding plate (3).

6. The tube bundle fixing plate for an air conditioner according to claim 1, characterized in that: The harness clamp (5) and the side folding plate (3), as well as the pipe clamp (4) and the fixed plate body (1), are all connected via screws.

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