Condenser box body structure convenient to disassemble
Through the design of the sliding top cover and Z-shaped fixing strip, combined with the elastic rubber layer, the problem of difficulty in disassembling and assembly of the traditional condenser box is solved, and the rapid disassembly and stable fixation of the condenser is achieved, the maintenance process is simplified and the disassembly and assembly efficiency is improved.
Patent Information
- Application Number
- CN202421734411.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-22
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-22
AI Technical Summary
During maintenance of traditional condenser cabinets, multiple sets of bolts and pipes need to be removed, especially the bottom pipes are difficult to remove, resulting in low disassembly and assembly efficiency.
The sliding top cover design and Z-shaped fixing strip structure are adopted, combined with the elastic rubber layer, and the condenser and fan are stabilized. The sliding top cover is opened to facilitate the condenser to be taken out from above, and the liquid inlet and outlet position is optimized by the docking pipe, simplifying the disassembly and assembly process.
It improves the disassembly and assembly efficiency of the condenser, simplifies the maintenance process, avoids the shaking of the condenser and the fan, enhances stability, and completes the disassembly and assembly operation of the pipeline on the top, improving maintenance efficiency.
Smart Images
Figure CN223204573U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of vehicle air conditioners, in particular to a condenser box structure which is convenient to disassemble. Background Art
[0002] The condenser box is usually made of metal and has sufficient strength; the inside of the box is equipped with condenser tube group, axial flow fan and other components, which together constitute the core of the condenser to achieve heat exchange and transfer.
[0003] The traditional condenser box is connected by multiple sets of side panels with bolts. In particular, the condenser is fixed to the back of the box. When performing maintenance, the top plate needs to be removed; at the same time, multiple sets of pipes connected to the condenser need to be removed. Some pipes are located at the bottom of the condenser and need to be removed inside the box. The space is small, difficult to operate, and the removal efficiency is low. Utility Model Content
[0004] The utility model aims to provide a condenser box structure which is easy to disassemble, assemble and repair.
[0005] The purpose of the utility model is achieved as follows: a condenser box structure that is easy to disassemble, including a box, a condenser placed inside the box, and a fan outside the box;
[0006] The box body is composed of a bottom plate, a back plate, side plates, a door plate, and a sliding top cover; the sliding top cover is placed on the top of the box body, and the sliding top cover is composed of a top plate and a sliding plate; the top plate is connected to the side plate by bolts on the side close to the door plate, and the sliding plate is placed between the top plate and the side plates; a circular through hole is provided in the middle of the back plate, and fixing grooves are provided on both sides of the circular through hole, and a fan is provided in the fixing groove; a raised plate is provided on the inside of the side plate near the back plate, an insertion channel is formed between the raised plate and the back plate, and a condenser is provided in the insertion channel; a notch is provided on the back plate from the top center downward, and a Z-shaped fixing strip is provided in the notch, and the fixing plates at the upper and lower ends of the Z-shaped fixing strip are fixed to the top of the condenser and the top of the fan respectively;
[0007] The fan is provided with an outer frame, the outer frame is in a square shape, and insertion blocks are provided on both sides of the outer frame;
[0008] The top of the condenser is provided with a compression cooling pipe interface, and the bottom is provided with a cold storage pipe interface. The cold storage pipe interface is connected to a butt joint pipe, and the butt joint pipe extends upward to one side of the compression cooling pipe interface.
[0009] Preferably, the Z-shaped fixing strips are connected via bolt back plates, and the inner side surfaces of the Z-shaped fixing strips are provided with a protective rubber layer.
[0010] Preferably, a recess is provided at the center of the top plate facing the back plate side, and an elastic protrusion is provided on the top of the sliding plate facing the door plate side, and the elastic protrusion pops out and is fixed with the recess when the sliding plate conflicts with the back plate.
[0011] Preferably, a protruding block is provided on the outer side of the back plate, the protruding block is integrally connected to the back plate, the protruding block is placed between the Z-shaped fixing strip and the back plate, and the Z-shaped fixing strip is fixedly connected to the protruding block by bolts.
[0012] Preferably, the inner side surfaces of the insertion channel and the fixing groove are both provided with an elastic rubber layer.
[0013] Preferably, a fixed step is machined on the outer side of the top of the side panel; the top panel is composed of a main panel and a side fixed panel, the side fixed panels are located on both sides of the main panel and are placed on the fixed step and fixedly connected by bolts, a gap is left between the main panel and the side panel, a sliding panel is provided in the gap, the width of the sliding panel is greater than the spacing between the side panels on both sides and smaller than the spacing between the side fixed panels on both sides.
[0014] Compared with the prior art, the present invention is beneficial in that:
[0015] 1. The sliding top cover allows the top plate to be opened, making it easy to remove the plug-in condenser from above without having to remove multiple sets of bolts, greatly improving the disassembly and assembly efficiency;
[0016] 2. Set up a Z-shaped fixing strip to fix the fan and condenser at the same time. Use one set of bolts to fix the fixing strip. It is convenient and quick to use.
[0017] 3. An elastic rubber layer is provided on the inner side of the insertion channel and the fixing groove. The elastic rubber layer can form an extrusion with the condenser and the fan to prevent the condenser and the fan from shaking after insertion and improve stability;
[0018] 4. The liquid inlet and outlet of the condenser are optimized, and the cold storage pipe interface at the bottom is extended to the side of the pressure cooling pipe interface through the butt joint. After the sliding top cover is opened, the pipes at the liquid inlet and outlet can be directly disassembled and assembled at the top, without the need to disassemble and assemble the pipes inside the box, which is faster. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the external structure of the utility model.
[0020] Figure 2 This is a structural diagram of the utility model with the sliding top cover opened.
[0021] Figure 3 This is a schematic diagram of the internal structure of the box body of the present utility model.
[0022] Figure 4It is a schematic diagram of the structure of the elastic protrusion and the recessed opening in the present invention.
[0023] Figure 5 This is a schematic diagram of the structure of the side panels and the sliding top cover of the utility model.
[0024] Among them, 1 box body, 101 bottom plate, 102 back plate, 1021 notch, 103 side plate, 1031 fixed step, 104 door panel, 105 sliding top cover, 1051 top plate, 10511 recessed mouth, 10512 main board, 10513 side fixed plate, 1052 sliding plate, 2 condenser, 201 pressure cooling pipe interface, 202 docking pipe, 3 fan, 301 insertion block, 4 fixing groove, 5 raised plate, 6 Z-shaped fixing strip, 7 elastic protrusion. DETAILED DESCRIPTION
[0025] The following describes the implementation of the present invention through specific embodiments. People familiar with this technology can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0026] It should be noted that in the description of the present utility model, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or the orientations or positional relationships in which the utility model product is usually placed when in use. These are only for the convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present utility model. In addition, the terms "first", "second", "third" and the like are only used to distinguish descriptions, and cannot be understood as indicating or implying relative importance. Terms such as "horizontal", "vertical", and "overhanging" do not mean that the components are required to be absolutely horizontal or overhanging, but can be slightly tilted. For example, "horizontal" only means that its direction is more horizontal than "vertical", and does not mean that the structure must be completely horizontal, but can be slightly tilted.
[0027] It should also be noted that, in the description of the present invention, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections, direct connections, indirect connections via an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0028] like Figure 1-5As shown, a condenser box structure that is easy to disassemble includes a box 1, a condenser 2 placed inside the box 1, and a fan 3 outside the box;
[0029] The box body 1 is composed of a bottom plate 101, a back plate 102, a side plate 103, a door plate 104, and a sliding top cover 105; the sliding top cover 105 is placed on the top of the box body 1, and the sliding top cover 105 is composed of a top plate 1051 and a sliding plate 1052; the top plate 1051 is connected to the side plate 103 by bolts on the side of the door plate 104, and the sliding plate 1052 is placed between the top plate 1051 and the side plate 103; a circular through hole is provided in the middle of the back plate 102 (the circular through hole is blocked by the fan, (not shown in the figure), fixing grooves 4 are provided on both sides of the circular through hole, and a fan 3 is provided in the fixing groove 4; a raised plate 5 is provided on the inner side of the side plate 103 near the back plate 102, and an insertion channel is formed between the raised plate 5 and the back plate 102, and a condenser 2 is provided in the insertion channel; a notch 1021 is provided from the top center downward, and a Z-shaped fixing strip 6 is provided in the notch 1021, and the upper and lower ends of the Z-shaped fixing strip 6 are fixed to the top of the condenser 2 and the top of the fan 3 respectively;
[0030] like Figure 1-3 As shown, the fan 3 is provided with an outer frame, which is set to be square. Insertion blocks 301 are provided on both sides of the outer frame. The square fan is easy to interfere with the Z-shaped fixing strip.
[0031] like Figure 2 As shown, the top of the condenser 2 is provided with a compression cooling pipe interface 201, and the bottom is provided with a cold storage pipe interface. The cold storage pipe interface is connected to a docking pipe 202. The docking pipe 202 extends upward to one side of the compression cooling pipe 201 interface, and the bottom docking interface is extended to the top of the condenser. When the condenser needs to be cleaned or replaced, it is only necessary to remove the pipeline at the top without operating inside the box, and the disassembly and assembly efficiency is higher.
[0032] like Figure 1 As shown, the Z-shaped fixing strip 6 is connected by a bolt back plate, and the inner side of the Z-shaped fixing strip 6 is provided with a protective rubber layer (not shown in the figure) to avoid hard contact between the fan and the condenser shell.
[0033] like Figure 1 、 4 As shown, a recessed opening 10511 is provided at the center of the top plate 1051 facing the back plate 102, and an elastic protrusion 7 is provided on the top of the sliding plate 1052 facing the door panel 104. The elastic protrusion pops out and is fixed with the recessed opening when the sliding plate conflicts with the back plate. A return spring is provided inside the elastic protrusion, and the elastic protrusion is raised or retracted by the spring. When the sliding plate needs to be opened, the elastic protrusion is pressed down to push the sliding plate to slide toward the door panel. When closing the sliding plate, the sliding plate is directly pushed to slide toward the back plate until the elastic protrusion rises and fits with the recessed opening.
[0034] like Figure 1 As shown, the inner side surfaces of the insertion channel and the fixing groove 4 are provided with an elastic rubber layer (not shown in the figure). The elastic rubber layer can form an extrusion with the condenser and the fan to avoid shaking of the condenser and the fan after insertion and improve stability.
[0035] like Figure 1 、 2 As shown in Figure 5, a fixed step 1031 is machined on the outer side of the top of the side panel 103; the top panel 1051 is composed of a main panel 10512 and a side fixed panel 10513, and the side fixed panels 10513 are located on both sides of the main panel 10512 and are placed on the fixed step 1031 and fixedly connected by bolts. A gap is left between the main panel 10512 and the side panel 103, and a sliding panel 1052 is provided in the gap. The width of the sliding panel is greater than the distance between the side panels on both sides and smaller than the distance between the side fixed panels on both sides, and when the sliding panel conflicts with the back panel, the sliding panel is always placed between the main panel and the side panel, ensuring that the sliding panel can be limited when moving and will not fall off.
[0036] The working principle of the utility model is explained as follows: when replacing or repairing the condenser, it is only necessary to open the sliding top cover, remove the two sets of pipe structures on the top of the condenser, unscrew the bolts and take out the Z-shaped fixing strips; after the sliding top cover is opened, the pipes at the liquid inlet and outlet can be directly disassembled and assembled on the top, without the need to disassemble and assemble the pipes inside the box, which is faster and more convenient; the plug-in structure of the fan is also extremely convenient and quick when replaced.
[0037] The embodiments described above are merely descriptions of preferred embodiments of the present invention and are not intended to limit the concept and scope of the present invention. Any modifications and improvements to the technical solution of the present invention made by a person of ordinary skill in the art without departing from the design concept of the present invention shall fall within the scope of protection of the present invention. The technical content sought to be protected by the present invention is fully set forth in the claims.
Claims
1. A condenser box structure that is easy to disassemble, characterized in that: It includes a box body, a condenser placed inside the box body, and a fan placed outside the box body; The box body is composed of a bottom plate, a back plate, side plates, a door plate, and a sliding top cover; the sliding top cover is placed on the top of the box body, and the sliding top cover is composed of a top plate and a sliding plate; the top plate is connected to the side plate by bolts on the side close to the door plate, and the sliding plate is placed between the top plate and the side plates; a circular through hole is provided in the middle of the back plate, and fixing grooves are provided on both sides of the circular through hole, and a fan is provided in the fixing groove; a raised plate is provided on the inside of the side plate near the back plate, an insertion channel is formed between the raised plate and the back plate, and a condenser is provided in the insertion channel; a notch is provided on the back plate from the top center downward, and a Z-shaped fixing strip is provided in the notch, and the fixing plates at the upper and lower ends of the Z-shaped fixing strip are fixed to the top of the condenser and the top of the fan respectively; The fan is provided with an outer frame, the outer frame is in a square shape, and insertion blocks are provided on both sides of the outer frame; The top of the condenser is provided with a compression cooling pipe interface, and the bottom is provided with a cold storage pipe interface. The cold storage pipe interface is connected to a butt joint pipe, and the butt joint pipe extends upward to one side of the compression cooling pipe interface.
2. The condenser box structure that is easy to disassemble according to claim 1 is characterized in that: The Z-shaped fixing strips are connected via bolt back plates, and the inner side surfaces of the Z-shaped fixing strips are provided with a protective rubber layer.
3. The condenser box structure that is easy to disassemble according to claim 1 is characterized in that: A recessed opening is provided at the center of the top plate facing the back plate, and an elastic protrusion is provided on the top of the sliding plate facing the door plate. The elastic protrusion pops out and is fixed in conjunction with the recessed opening when the sliding plate contacts the back plate.
4. The condenser box structure that is easy to disassemble according to claim 1 is characterized in that: The inner sides of the insertion channel and the fixing groove are both provided with elastic rubber layers.
5. The condenser box structure that is easy to disassemble according to claim 1 is characterized in that: A fixed step is machined on the outer side of the top of the side panel; the top panel is composed of a main panel and side fixed panels, the side fixed panels are located on both sides of the main panel and are placed on the fixed steps and fixedly connected by bolts, a gap is left between the main panel and the side panel, a sliding panel is provided in the gap, the width of the sliding panel is greater than the spacing between the side panels on both sides and smaller than the spacing between the side fixed panels on both sides.