Premixed mortar drying device
By setting up a stirring piece in the premixed mortar drying device, the rotation of the spiral agitated leaf and the movable agitated rod and the electric heating rod are used to solve the problem of material agglomeration, and the full drying and quality improvement of the premixed mortar are achieved.
Patent Information
- Application Number
- CN202421878305.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-05
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-05
AI Technical Summary
Materials in traditional premixed mortar drying devices are prone to agglomeration, resulting in insufficient drying and affecting production quality and efficiency.
A premixed mortar drying device including a stirring member is designed, and the spiral agitating leaves and movable agitating rod on the rotating shaft are driven by a motor to agitate and heat and dry the material with an electric heating rod to prevent agglomeration and improve drying efficiency.
The full drying of ready-mixed mortar is achieved, the production quality and efficiency are improved, and the humidity of the finished product is ensured to meet the standards.
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Figure CN223204658U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of mortar production, and specifically discloses a premixed mortar drying device. Background Art
[0002] Premixed mortar is a variety of mortar mixtures produced by specialized manufacturers for use in construction projects. Premixed mortar involves many raw materials. In addition to the commonly used cementitious materials, aggregates, and mineral admixtures, water-retaining and thickening materials, additives, admixtures and other materials must be added according to the performance of the mortar, so that the material composition of the mortar ranges from five or six to more than a dozen. Since the mortar constitutes a unit together with the matrix, as soon as the mortar comes into contact with the matrix, the mortar will absorb water from the matrix, and at the same time, the outer surface of the mortar will evaporate water into the atmosphere. Therefore, the water retention and bonding strength of the mortar are particularly important.
[0003] In the process of producing premixed mortar, the premixed mortar needs to be dried before the dried premixed mortar powder can be packaged in bags and shipped out as bagged finished products. However, the drying effect of the drying devices currently used in the production of premixed mortar on the market is poor. During the drying process, the materials of the premixed mortar are prone to agglomeration, and the materials cannot be fully dried, resulting in a high humidity in the premixed mortar product produced, which reduces the production quality and production efficiency and fails to meet the user's usage needs. Therefore, in view of this, the inventor provides a premixed mortar drying device to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problem that in the process of drying the traditional premixed mortar, the premixed mortar materials in the drying device are easy to agglomerate, which is not conducive to the full drying of the materials and affects the production quality.
[0005] In order to achieve the above-mentioned purpose, the basic scheme of the present invention provides a premixed mortar drying device, comprising a drying barrel for accommodating premixed mortar materials, a supporting box for supporting the drying barrel, and a drying component for drying the premixed mortar materials in the drying barrel, wherein a feeding cylinder is provided at one end of the top of the drying barrel, and a discharging component for discharging the dried materials in the drying barrel is provided between the supporting box and the bottom of the drying barrel. The drying barrel is also provided with a stirring component for preventing the premixed mortar materials from agglomerating. The stirring component comprises a motor installed at the bottom of the drying barrel, a rotating shaft coaxially connected to the output end of the motor and rotatably connected to the bottom end of the drying barrel, a spiral stirring blade provided at the upper half of the rotating shaft, a plurality of fixed stirring rods evenly vertically arranged on the inner bottom surface of the drying barrel, and a plurality of rotating stirring rods evenly distributed in an annular manner in the middle of the rotating shaft. A plurality of movable stirring rods that can rotate between the fixed stirring rods are evenly and equidistantly provided at the bottom of the rotating stirring rod. The drying component comprises a plurality of electric heating rods respectively installed on the side surfaces of the spiral stirring blades, the side surfaces of the fixed stirring rods, and the side surfaces of the movable stirring rods.
[0006] The principles and effects of this basic solution are:
[0007] 1. Compared with the prior art, the present invention is provided with a stirring member, and the motor drives the spiral stirring blades and the movable stirring rod on the rotating shaft to rotate simultaneously. First, the spiral stirring blades located in the upper half of the rotating shaft are used to preliminarily stir the premixed mortar material entering the drying barrel from the feed cylinder, and then the movable stirring rod located in the lower half of the rotating shaft is used to rotate between the fixed stirring rods to stir the premixed mortar material entering the bottom of the drying barrel more finely. At the same time, by providing the sides of the spiral stirring blades, the sides of the fixed stirring rods and the sides of the movable stirring rods, the stirring member can be further stirred. The electric heating rod is installed to facilitate the thorough stirring of the premixed mortar materials and prevent them from agglomerating, while also heating and drying the premixed mortar materials in contact with the spiral stirring blades, the fixed stirring rod and the movable stirring rod. The premixed mortar materials are fully dried during the process of stirring contact driven by the high-speed motor, which greatly improves the drying efficiency, ensures the quality of the finished product of the premixed mortar, and solves the problem that the premixed mortar materials in the drying device of the traditional premixed mortar are easily agglomerated during the drying process, which is not conducive to the full drying of the materials and affects their production quality.
[0008] Furthermore, the drying barrel includes a barrel cover and a bottom plate that are detachably connected to the top of the support box. A fixed stirring rod is provided on the bottom plate. A motor is detachably mounted on the outer bottom of the bottom plate, and the bottom end of the rotating shaft is rotatably connected to the bottom plate. The detachable connection between the bottom plate and the barrel cover facilitates the discharge of the premixed mortar from the drying barrel.
[0009] Furthermore, the fixed stirring rods are arranged in an equidistant annular array on the baseplate. The fixed stirring rods located at the same radius around the rotation axis form a group of annular stirring assemblies, and any movable stirring rod can rotate between two adjacent groups of annular stirring assemblies. By distributing the fixed stirring rods in an annular array on the baseplate, the movable stirring rods can rotate between the rings, stirring the premixed mortar on the baseplate more evenly and thoroughly.
[0010] Furthermore, the bottom plate is detachably and slidably connected to the bottom of the barrel cover body, the top of the support box is provided with a material trough for accommodating the bottom plate, the top of the rotating shaft is provided with a limit plate located below the top of the barrel cover body, the top surface of the limit plate can be fitted and connected with the inner top surface of the barrel cover body, the top of the limit plate is provided with a guide rod, the top of the barrel cover body is provided with a through hole for accommodating the guide rod, the guide rod is slidably and sealedly connected to the inner side wall of the through hole, the discharging part includes an electric telescopic rod and a controller symmetrically arranged between the inner bottom of the support box and the bottom of the bottom plate, and the motor, electric heating rod and electric telescopic rod are all electrically connected to the controller. By providing the guide rod, through hole and electric telescopic rod, it is convenient to adjust and control the lifting movement of the bottom plate, thereby realizing the height adjustment of the bottom plate, and then regulating the closed stirring and open unloading states of the drying barrel, which is easy to operate. By providing the limit plate, the vertical position of the rotating shaft is limited, and the stability of the rotating shaft structure is improved at the same time.
[0011] Furthermore, the inner bottom of the support box is provided with a material guide boss located directly below the bottom plate, and the bottom end of the electric telescopic rod is mounted on the material guide boss. The material guide boss facilitates the accumulation and stacking of dried premixed mortar materials in the support box, making it more convenient to collect the premixed mortar materials after drying. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative work.
[0013] Figure 1 A structural perspective diagram of a premixed mortar drying device proposed in an embodiment of the present application is shown;
[0014] Figure 2 A structural front view of a premixed mortar drying device proposed in an embodiment of the present application is shown;
[0015] Figure 3 The present invention shows a premixed mortar drying device. Figure 2 Top view of the structure at section AA. DETAILED DESCRIPTION
[0016] In order to further illustrate the technical means and effects adopted by the present invention to achieve the predetermined purpose of the utility model, the following is a detailed description of the specific implementation method, structure, characteristics and effects of the present invention in combination with the accompanying drawings and preferred embodiments.
[0017] The figure marks in the drawings of the specification include: drying barrel 1, support box 2, feed barrel 3, motor 4, rotating shaft 5, spiral stirring blade 6, fixed stirring rod 7, rotating stirring rod 8, movable stirring rod 9, barrel cover 10, bottom plate 11, heat dissipation hole plate 12, limit plate 13, guide rod 14, electric telescopic rod 15, and material guide boss 16.
[0018] A premixed mortar drying device, for example Figure 1 As shown: it includes a drying barrel 1 for accommodating premixed mortar materials, a support box 2 for supporting the drying barrel 1 and a drying member for drying the premixed mortar materials in the drying barrel 1. A feeding cylinder 3 is provided at the top right end of the drying barrel 1. A discharge member for discharging the dried materials in the drying barrel 1 is provided between the support box 2 and the bottom of the drying barrel 1. A stirring member is also provided in the drying barrel 1 to prevent the premixed mortar materials from agglomerating. Figure 2 As shown, the stirring element includes a motor 4 installed at the bottom of the drying barrel 1, a rotating shaft 5 coaxially connected to the output end of the motor 4 and rotatably connected to the bottom end of the drying barrel 1, a spiral stirring blade 6 provided on the upper half of the rotating shaft 5, dozens of fixed stirring rods 7 evenly vertically arranged on the inner bottom surface of the drying barrel 1 and three rotating stirring rods 8 evenly distributed in a ring in the middle of the rotating shaft 5, and seven movable stirring rods 9 that can rotate between the fixed stirring rods 7 are evenly and equidistantly provided at the bottom of each rotating stirring rod 8. The drying element includes dozens of electric heating rods respectively installed on the side of the spiral stirring blade 6, the side of the fixed stirring rod 7 and the side of the movable stirring rod 9.
[0019] Among them, Figure 2 As shown, the drying barrel 1 includes a barrel cover body 10 and a bottom plate 11 which are detachably connected to the top of the support box 2. The fixed stirring rods 7 are all arranged on the bottom plate 11. The top left end of the barrel cover body 10 is also provided with a heat dissipation hole plate 12 for facilitating heat dissipation inside the drying barrel 1. The motor 4 is detachably mounted on the outer bottom of the bottom plate 11, and the bottom end of the rotating shaft 5 is rotatably connected to the bottom plate 11.
[0020] Among them, Figure 3 As shown, the fixed stirring rods 7 are distributed in a circular equidistant array on the bottom plate 11. The fixed stirring rods 7 located at the same radius with the rotating shaft 5 as the center form a group of circular stirring components. There are a total of six groups of circular stirring components on the bottom plate 11. The radius of the circle where the circular stirring components on the bottom plate 11 are located increases equidistantly from the inside to the outside. Each movable stirring rod 9 can rotate and pass between the two adjacent groups of circular stirring components.
[0021] Among them, Figure 2 As shown, the bottom plate 11 is detachably and slidably connected to the bottom of the barrel cover body 10, the top of the support box 2 is provided with a material trough for accommodating the bottom plate 11, and the top of the rotating shaft 5 is provided with a limit plate 13 located below the top of the barrel cover body 10. The top surface of the limit plate 13 can be fitted and connected with the inner top surface of the barrel cover body 10, and the top of the limit plate 13 is provided with a guide rod 14. The top of the barrel cover body 10 is provided with a through hole for accommodating the guide rod 14 to pass through. The guide rod 14 is slidably and sealedly connected to the inner side wall of the through hole. The discharge part includes an electric telescopic rod 15 and a controller symmetrically arranged between the inner bottom of the support box 2 and the bottom of the bottom plate 11. The controller includes but is not limited to a PLC controller, and the motor 4, the electric heating rod and the electric telescopic rod 15 are all electrically connected to the controller.
[0022] Among them, Figure 2 As shown, the inner bottom of the support box 2 is provided with a material guiding boss 16 located just below the bottom plate 11 , and the bottom end of the electric telescopic rod 15 is mounted on the material guiding boss 16 .
[0023] In the specific implementation process of the present invention, the motor 4 is first turned on by the controller and the electric heating rod is energized. The rotation of the motor 4 drives the rotating shaft 5, the spiral stirring blade 6 and the movable stirring rod 9 to rotate, and then the premixed mortar material to be dried is passed from the feeding cylinder 3 into the drying barrel 1. In this process, the premixed mortar material is first stirred and dispersed by the spiral stirring blade 6, and then falls on the bottom plate 11 and is stirred and dispersed by the rotation of the movable stirring rod 9 and the fixed stirring rod 7. The spiral stirring blade 6, the fixed stirring rod 7 and the movable stirring rod 9 are installed. The electric heating rod heats and dries the premixed mortar materials it contacts during its rotation and stirring process. After the drying processing time that meets the production standards, the power to the motor 4 and the electric heating rod is stopped. The controller then controls the electric telescopic rod 15 to retract and descend, thereby driving the bottom plate 11 to descend. The premixed mortar materials on the bottom plate 11 fall and fall along the material guide boss 16 into the support box 2 and gather. Finally, the production personnel transfer the dried premixed mortar materials in the support box 2 to the packaging production line for packaging.
[0024] Compared with the prior art, the present invention is provided with a stirring member, and the motor 4 drives the spiral stirring blade 6 and the movable stirring rod 9 on the rotating shaft 5 to rotate simultaneously. First, the spiral stirring blade 6 located in the upper half of the rotating shaft 5 is used to preliminarily stir the premixed mortar material entering the drying barrel 1 from the feeding cylinder 3, and then the movable stirring rod 9 located in the lower half of the rotating shaft 5 is used to rotate between the fixed stirring rod 7 to stir the premixed mortar material entering the bottom of the drying barrel 1 more finely. At the same time, by the side of the spiral stirring blade 6, the side of the fixed stirring rod 7 and the movable stirring rod 9 Electric heating rods are provided on the sides, which facilitate the thorough stirring of the premixed mortar materials and prevent them from agglomerating, while also heating and drying the premixed mortar materials in contact with the spiral stirring blades 6, the fixed stirring rod 7 and the movable stirring rod 9. The premixed mortar materials are fully dried during the process of the stirring contact driven by the motor 4 at high speed, which greatly improves the drying efficiency and ensures the quality of the finished product of the premixed mortar. It solves the problem that the premixed mortar materials in the drying device of the traditional premixed mortar are easily agglomerated during the drying process, which is not conducive to the full drying of the materials and affects their production quality.
[0025] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment as above, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to equivalent embodiments using the technical contents disclosed above without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.
Claims
1. A premixed mortar drying device, characterized in that: The drying barrel comprises a drying barrel for accommodating premixed mortar materials, a supporting box for supporting the drying barrel, and a drying component for drying the premixed mortar materials in the drying barrel, wherein a feeding cylinder is provided at one end of the top of the drying barrel, a discharging component is provided between the supporting box and the bottom of the drying barrel for discharging the dried materials in the drying barrel, and a stirring component is also provided in the drying barrel for preventing the premixed mortar materials from agglomerating. The stirring component comprises a motor installed at the bottom of the drying barrel, a rotating shaft coaxially connected to the output end of the motor and rotatably connected to the bottom end of the drying barrel, a spiral stirring blade provided at the upper half of the rotating shaft, a plurality of fixed stirring rods evenly vertically arranged on the inner bottom surface of the drying barrel, and a plurality of rotating stirring rods evenly distributed in a circle in the middle of the rotating shaft, a plurality of movable stirring rods that can rotate between the fixed stirring rods are evenly and equidistantly provided at the bottom of the rotating stirring rod, and the drying component comprises a plurality of electric heating rods respectively installed on the side surfaces of the spiral stirring blades, the side portions of the fixed stirring rods, and the side portions of the movable stirring rods.
2. A premixed mortar drying device according to claim 1, characterized in that: The drying barrel includes a barrel cover and a bottom plate detachably connected to the top of the support box, fixed stirring rods are arranged on the bottom plate, the motor is detachably mounted on the outer bottom of the bottom plate, and the bottom end of the rotating shaft is rotatably connected to the bottom plate.
3. A premixed mortar drying device according to claim 2, characterized in that: The fixed stirring rods are distributed in an annular equidistant array on the bottom plate. The fixed stirring rods located at the same radius centered on the rotating shaft form a group of annular stirring components. Any movable stirring rod can rotate and pass between two adjacent groups of annular stirring components.
4. A premixed mortar drying device according to claim 3, characterized in that: The bottom plate is detachably and slidably connected to the bottom of the barrel cover body, the top of the support box is provided with a material trough for accommodating the bottom plate, the top of the rotating shaft is provided with a limit plate located below the top of the barrel cover body, the top surface of the limit plate can be fitted and connected with the inner top surface of the barrel cover body, the top of the limit plate is provided with a guide rod, the top of the barrel cover body is provided with a through hole for accommodating the guide rod, the guide rod is slidably and sealedly connected to the inner side wall of the through hole, the discharge part includes an electric telescopic rod and a controller symmetrically arranged between the inner bottom of the support box and the bottom of the bottom plate, and the motor, electric heating rod and electric telescopic rod are all electrically connected to the controller.
5. A premixed mortar drying device according to claim 4, characterized in that: The inner bottom of the support box is provided with a material guiding boss located just below the bottom plate, and the bottom end of the electric telescopic rod is mounted on the material guiding boss.