Heating module detection device
By designing the heating module detection device, the coordination of the detection control module, the water inlet module, the evacuation module and the water outlet detection module is achieved, the automatic detection of the heating module is solved, and the problems of complex operation and poor fixation effect in the prior art are improved, and the testing efficiency and accuracy are improved.
Patent Information
- Application Number
- CN202422322058.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-24
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-24
AI Technical Summary
The existing heating module test process is complex and requires multiple people to participate. The test cycle is long, the accuracy is low, and the fixing effect is poor, which affects the detection efficiency.
A heating module detection device is designed, including a mounting plate, detection control module, water inlet module, evacuation module, drainage module and water outlet detection module. Through the cooperation of these modules, automatic detection of the heating module is achieved, manual intervention is reduced, and a rapid installation mechanism is used to improve the fixing effect.
Automatic detection of heating modules is realized, testing efficiency and accuracy is improved, operating procedures are simplified, manual errors are reduced, and the installation and replacement of heating modules are more convenient.
Smart Images

Figure CN223205150U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of heating module detection, in particular to a heating module detection device. Background Art
[0002] Existing testing of heating modules is mostly done manually, requiring multiple operators to measure a single parameter. This not only complicates the operation, results in long test cycles, and leads to low test efficiency, but also introduces random errors, errors from errors, and calculation errors in the data collected and the processing of raw measurement data from manual readings. This significantly reduces the test accuracy of the heating modules and seriously affects their test efficiency. Furthermore, during existing testing processes, the heating modules are typically placed or leaned against a workbench, resulting in poor securing of the heating modules. This makes it difficult to improve test efficiency when testing multiple heating modules. Utility Model Content
[0003] The purpose of the utility model is to propose a heating module detection device, which can realize the cold water inlet, working test, vacuuming for water-free detection and discharge of test water of the heating module, and can realize automatic detection of the heating module without manual participation in debugging.
[0004] To achieve this purpose, the present invention adopts the following technical solutions:
[0005] A heating module detection device includes a mounting plate, a detection control module, a power module, a water inlet module, a vacuum module, a drainage module, a water outlet detection module and a quick installation mechanism;
[0006] The power supply module is electrically connected to the detection control module, the water inlet module, the evacuation module, the drainage module and the water outlet detection module, and the power supply module is used to supply power to each module;
[0007] The detection control module is electrically connected to the water inlet module, the evacuation module, the drainage module and the water outlet detection module; the water inlet module is used to provide the required cold water to the heating module to be detected; the evacuation module is used to disconnect the water inlet pipeline so that the heating module to be detected can perform a water-free current detection; the water outlet detection module is used to detect the water volume and water temperature of the water outlet of the heating module to be detected; the drainage module is used to drain the water outlet from the heating module in the water outlet detection module;
[0008] The quick installation mechanism is arranged on the installation plate, and the quick installation mechanism is used to install the heating module.
[0009] Preferably, the quick installation mechanism includes a base, a limit seat and a movable stopper, the base is provided with a groove, the lower end of the heating module is clamped in the corresponding groove, the limit seat is located on the upper side of the base, the heating module is located between the base and the limit seat, the movable stopper can be rotatably set on the limit seat, and one end of the movable stopper is rotated and clamped on the upper end of the heating module.
[0010] Preferably, the water inlet module includes a cold water tank and a water inlet pipe; the cold water tank is arranged on the mounting plate, one end of the water inlet pipe is connected to the water inlet end of the heating module to be tested, and the other end of the water inlet pipe extends into the cold water tank.
[0011] Preferably, the water inlet module further includes a water shortage detection switch and a water replenishment funnel, the water replenishment funnel is arranged on the cold water tank and communicated with the cold water tank, and the water shortage detection switch is arranged in the cold water tank.
[0012] Preferably, the water inlet pipe includes a first connecting pipe, a second connecting pipe and a third connecting pipe, the first connecting pipe, the second connecting pipe and the third connecting pipe are connected in sequence, one end of the first connecting pipe is connected to the water inlet end of the heating module to be tested, the upper end of the third connecting pipe is fixed to the cold water tank, and the lower end of the third connecting pipe extends into the cold water tank; the second connecting pipe and the third connecting pipe are detachably connected;
[0013] The evacuation module includes a drive motor and a connecting block; the drive motor is arranged on the cold water tank, the output end of the drive motor is connected to one end of the connecting block, and the other end of the connecting block is connected to the second connecting pipe.
[0014] Preferably, the water outlet detection module includes a water outlet pipe, a flow detection volume tank and a flow detection water level switch, one end of the water outlet pipe is connected to the water outlet end of the heating module to be detected, and the other end of the water outlet pipe is arranged above the flow detection volume tank, and the flow detection water level switch is arranged in the flow detection volume tank.
[0015] Preferably, the drainage module includes a drainage pipe and a drainage solenoid valve, one end of the drainage pipe is connected to the flow detection volume tank, and the other end of the drainage pipe is connected to the drainage solenoid valve.
[0016] Preferably, the power module includes a control switch, a high-voltage terminal and a low-voltage terminal; the control switch is used to turn on or off the power supply; the high-voltage terminal is electrically connected to the heating module to be detected; and the low-voltage terminal is electrically connected to the heating module to be detected.
[0017] The technical solution provided by the utility model may have the following beneficial effects:
[0018] Through the coordination of a detection control module, a water inlet module, a vacuum module, a drainage module, and a water outlet detection module, this utility model can implement operations such as cold water inlet to the heating module, operational testing, vacuuming for water-free testing, and discharge of test water. This eliminates the need for manual commissioning, enabling automatic detection of the heating module. The test results are intuitively displayed via the detection control module. A quick installation mechanism allows for rapid installation and fixation of the heating module, further facilitating its replacement. Compared to existing single-station manual operation, this utility model significantly improves work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of an embodiment of the utility model;
[0020] Figure 2 yes Figure 1 A partial enlarged schematic diagram of point A in the middle;
[0021] Figure 3 This is a schematic diagram of the structure of a cold water tank and its interior in one embodiment of the present utility model;
[0022] Figure 4 It is a schematic structural diagram of a flow detection volume tank and its interior in one embodiment of the present utility model.
[0023] Among them, the mounting plate 1, the detection control module 2, the power module 3, the water inlet module 4, the cold water tank 41, the water inlet pipe 42, the first connecting pipe 421, the second connecting pipe 422, the third connecting pipe 423, the water shortage detection switch 43, the water replenishment funnel 44, the vacuum module 5, the drive motor 51, the connecting block 52, the drainage module 6, the drainage pipe 61, the drainage solenoid valve 62, the water outlet detection module 7, the water outlet pipe 71, the flow detection volume tank 72, the flow detection water level switch 73, the quick installation mechanism 8, the base 81, the limit seat 82, and the movable block 83. DETAILED DESCRIPTION
[0024] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended only to explain the present invention and are not to be construed as limiting the present invention.
[0025] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention. In addition, features defined as "first" or "second" may explicitly or implicitly include one or more such features, and are used to distinguish between the described features, without distinction of order or importance.
[0026] In the description of the present invention, unless otherwise specified, “a plurality of” means two or more.
[0027] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections, electrical connections; direct connections, indirect connections through an intermediate medium, and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0028] The following combination Figures 1 to 4 , describing a heating module detection device according to an embodiment of the present utility model.
[0029] A heating module detection device includes a mounting plate 1, a detection control module 2, a power module 3, a water inlet module 4, an evacuation module 5, a drainage module 6, a water outlet detection module 7 and a quick installation mechanism 8;
[0030] The power supply module 3 is electrically connected to the detection control module 2, the water inlet module 4, the evacuation module 5, the drainage module 6 and the water outlet detection module 7, and the power supply module 3 is used to supply power to each module;
[0031] The detection control module 2 is electrically connected to the water inlet module 4, the evacuation module 5, the drainage module 6 and the water outlet detection module 7; the water inlet module 4 is used to provide the required cold water to the heating module to be detected; the evacuation module 5 is used to disconnect the water inlet pipeline so that the heating module to be detected can perform a water-free current detection; the water outlet detection module 7 is used to detect the water volume and water temperature of the water outlet of the heating module to be detected; the drainage module 6 is used to drain the water outlet from the heating module in the water outlet detection module 7;
[0032] The quick installation mechanism 8 is provided on the installation plate 1 , and the quick installation mechanism 8 is used to install the heating module.
[0033] Through the coordination of the detection control module 2, the water inlet module 4, the evacuation module 5, the drainage module 6, and the water outlet detection module 7, the present utility model can implement operations such as cold water inlet to the heating module, operational testing, evacuation for water-free testing, and discharge of test water. This eliminates the need for manual commissioning and enables automatic detection of the heating module. The test results are intuitively displayed via the detection control module 2. A quick installation mechanism 8 enables rapid installation and fixation of the heating module, further facilitating its replacement. Compared to existing single-station manual operation, the present utility model can significantly improve work efficiency.
[0034] Preferably, the quick installation mechanism 8 includes a base 81, a limiting seat 82 and a movable stopper 83. The base 81 is provided with a groove, and the lower end of the heating module is clamped in the corresponding groove. The limiting seat 82 is located on the upper side of the base 81, and the heating module is located between the base 81 and the limiting seat 82. The movable stopper 83 can be rotatably set on the limiting seat 82, and one end of the movable stopper 83 is rotated and clamped on the upper end of the heating module.
[0035] With this structure, through the cooperation of the base 81 and the limit seat 82, when installing the heating module, it is only necessary to clamp the lower end of the heating module in the groove of the base 81, and rotate the movable stopper 83 to clamp the upper end of the heating module to complete the fixing of the heating module. The installation is convenient, the fixing effect is good, and the installation or replacement efficiency of the heating module can be improved.
[0036] Specifically, the water inlet module 4 includes a cold water tank 41 and a water inlet pipe 42; the cold water tank 41 is arranged on the mounting plate 1, one end of the water inlet pipe 42 is connected to the water inlet end of the heating module to be tested, and the other end of the water inlet pipe 42 extends into the cold water tank 41.
[0037] The water inlet pipe 42 is connected to the water inlet of the water pump of the heating module to be tested. After receiving the signal from the detection control module 2, the water pump of the heating module starts to operate, draws cold water from the cold water tank 41 through the water inlet pipe 42, and delivers the cold water to the heating element of the heating module for heating. When replacing the heating module, the water inlet pipe 42 connected to the heating module is removed.
[0038] Preferably, the water inlet module 4 further includes a water shortage detection switch 43 and a water replenishment funnel 44 . The water replenishment funnel 44 is disposed on the cold water tank 41 and communicated with the cold water tank 41 . The water shortage detection switch 43 is disposed in the cold water tank 41 .
[0039] When the water shortage detection switch 43 detects that there is a lack of water in the cold water tank 41, it sends a signal to the detection control module 2. The detection control module 2 sends a signal to remind the staff that water needs to be replenished. The workers add water to the cold water tank 41 through the water replenishment funnel 44 until the water level meets the requirements of the water shortage detection switch 43.
[0040] Specifically, the water inlet pipe 42 includes a first connecting pipe 421, a second connecting pipe 422 and a third connecting pipe 423. The first connecting pipe 421, the second connecting pipe 422 and the third connecting pipe 423 are connected in sequence. One end of the first connecting pipe 421 is connected to the water inlet end of the heating module to be tested. The upper end of the third connecting pipe 423 is fixed to the cold water tank 41, and the lower end of the third connecting pipe 423 extends into the cold water tank 41. The second connecting pipe 422 and the third connecting pipe 423 are detachably connected.
[0041] The evacuation module 5 includes a drive motor 51 and a connecting block 52 ; the drive motor 51 is arranged on the cold water tank 41 , the output end of the drive motor 51 is connected to one end of the connecting block 52 , and the other end of the connecting block 52 is connected to the second connecting pipe 422 .
[0042] A sealing rubber ring is provided between the second connecting pipe 422 and the third connecting pipe 423 to ensure the sealing of the connection between the second connecting pipe 422 and the third connecting pipe 423, thereby avoiding leakage at the connection between the second connecting pipe 422 and the third connecting pipe 423 during water intake, which affects the water intake effect and causes errors in device detection.
[0043] The evacuation module 5 can connect or disconnect the water inlet pipe. When the water inlet pipe is connected, the heating module operates with water. When the water inlet pipe is disconnected, the heating module operates without water, which is used to correct the no-water current. The motor drive can stabilize the movement of the second connecting pipe 422, avoiding misalignment between the second connecting pipe 422 and the third connecting pipe 423 when reconnecting, resulting in a connection failure or a gap.
[0044] Preferably, the water outlet detection module 7 includes a water outlet pipe 71, a flow detection volume tank 72 and a flow detection water level switch 73, one end of the water outlet pipe 71 is connected to the water outlet end of the heating module to be detected, and the other end of the water outlet pipe 71 is arranged above the flow detection volume tank 72, and the flow detection water level switch 73 is arranged in the flow detection volume tank 72.
[0045] The flow detection tank 72 receives water from the heating module. The flow detection water level switch 73 detects the water output from the heating module and calibrates it to ensure that the actual water output from the heating module water pump is within 5% of the target water output. When replacing the heating module, the water outlet pipe 71 connected to the heating module is removed.
[0046] Specifically, the drainage module 6 includes a drainage pipe 61 and a drainage solenoid valve 62 . One end of the drainage pipe 61 is connected to the flow detection volume tank 72 , and the other end of the drainage pipe 61 is connected to the drainage solenoid valve 62 .
[0047] The drain pipe 61 is connected to the bottom of the flow detection volume tank 72, and a signal is sent to the drain solenoid valve 62 through the detection control module 2. The drain solenoid valve 62 opens and drains the water in the flow detection volume tank 72 through the drain pipe 61. When drainage is not required, the drain solenoid valve 62 is closed.
[0048] Preferably, the power module 3 includes a control switch, a strong current terminal and a weak current terminal; the control switch is used to turn on or off the power supply;
[0049] The strong electric terminal is electrically connected to the heating module to be tested, and is used to supply power to the heating component of the heating module to be tested;
[0050] The weak current terminal is electrically connected to the heating module to be detected, and is used to supply power to the heating module to be detected and transmit the signal of the heating module to be detected to the detection control module 2.
[0051] In this utility model, the control switch adopts a 2P switch, which can simultaneously disconnect the live and neutral wires, eliminating the need to unplug the power plug, thereby improving the safety of the device. The high-voltage and low-voltage terminals use different quick-plug terminals according to different heating modules, which can quickly connect the detection control module 2 to the corresponding ports on the heating module, improving installation efficiency.
[0052] Throughout this specification, references to terms such as "embodiment" and "example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0053] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.
Claims
1. A heating module detection device, characterized in that: It includes a mounting plate, a detection and control module, a power module, a water inlet module, a vacuum module, a drainage module, a water outlet detection module and a quick installation mechanism; The power supply module is electrically connected to the detection control module, the water inlet module, the evacuation module, the drainage module and the water outlet detection module, and the power supply module is used to supply power to each module; The detection control module is electrically connected to the water inlet module, the evacuation module, the drainage module and the water outlet detection module; the water inlet module is used to provide the required cold water to the heating module to be detected; the evacuation module is used to disconnect the water inlet pipeline so that the heating module to be detected can perform a water-free current detection; the water outlet detection module is used to detect the water volume and water temperature of the water outlet of the heating module to be detected; the drainage module is used to drain the water outlet from the heating module in the water outlet detection module; The quick installation mechanism is arranged on the installation plate, and the quick installation mechanism is used to install the heating module.
2. A heating module detection device according to claim 1, characterized in that: The quick installation mechanism includes a base, a limit seat and a movable stopper. The base is provided with a groove, and the lower end of the heating module is clamped in the corresponding groove. The limit seat is located on the upper side of the base, and the heating module is located between the base and the limit seat. The movable stopper can be rotatably set on the limit seat, and one end of the movable stopper is rotated and clamped on the upper end of the heating module.
3. A heating module detection device according to claim 1, characterized in that: The water inlet module includes a cold water tank and a water inlet pipe; the cold water tank is arranged on the mounting plate, one end of the water inlet pipe is connected to the water inlet end of the heating module to be tested, and the other end of the water inlet pipe extends into the cold water tank.
4. A heating module detection device according to claim 3, characterized in that: The water inlet module further includes a water shortage detection switch and a water replenishment funnel. The water replenishment funnel is arranged on the cold water tank and communicated with the cold water tank. The water shortage detection switch is arranged in the cold water tank.
5. A heating module detection device according to claim 3, characterized in that: The water inlet pipe includes a first connecting pipe, a second connecting pipe and a third connecting pipe, the first connecting pipe, the second connecting pipe and the third connecting pipe are connected in sequence, one end of the first connecting pipe is connected to the water inlet end of the heating module to be tested, the upper end of the third connecting pipe is fixed to the cold water tank, and the lower end of the third connecting pipe extends into the cold water tank; the second connecting pipe and the third connecting pipe are detachably connected; The evacuation module includes a drive motor and a connecting block; the drive motor is arranged on the cold water tank, the output end of the drive motor is connected to one end of the connecting block, and the other end of the connecting block is connected to the second connecting pipe.
6. A heating module detection device according to claim 1, characterized in that: The water outlet detection module includes a water outlet pipe, a flow detection volume tank and a flow detection water level switch. One end of the water outlet pipe is connected to the water outlet end of the heating module to be detected, and the other end of the water outlet pipe is arranged above the flow detection volume tank. The flow detection water level switch is arranged in the flow detection volume tank.
7. A heating module detection device according to claim 6, characterized in that: The drainage module includes a drainage pipe and a drainage solenoid valve. One end of the drainage pipe is communicated with the flow detection volume tank, and the other end of the drainage pipe is connected to the drainage solenoid valve.
8. A heating module detection device according to claim 1, characterized in that: The power supply module includes a control switch, a high-voltage terminal and a low-voltage terminal; the control switch is used to turn on or off the power supply; the high-voltage terminal is electrically connected to the heating module to be tested; and the low-voltage terminal is electrically connected to the heating module to be tested.