Deslagging and sampling device for power plant

Through the combined design of spiral blades and conveyor belts, the problem of difficulty in accumulation and screening of waste slag in the prior art is solved, efficient separation and clean sampling of waste slags are achieved, and the working efficiency of the slag discharge sampling device in the power plant is improved.

CN223205157UActive Publication Date: 2025-08-08LIAONING HUADIAN TIELING POWER GENERATION CO LTD
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Patent Information

Application Number
CN202421668598.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-15
Publication Date
2025-08-08
Estimated Expiration
2034-07-15

AI Technical Summary

Technical Problem

The existing power plant slag discharge sampling devices are prone to accumulation when there is a lot of waste slag, and irregular shapes of waste slag lead to difficulty in screening and difficult to effectively separate and sample.

Method used

The design of spiral blade conveying and conveying belt material separation is adopted. Waste slag is transported through spiral blades and particle separation is used for particle separation. Waste slag with smaller particles leaks into the conveying belt through the through holes, and larger waste slag is transported to another sampling box through the spiral blades. Combined with driving rollers and rollers to drive the conveying belt movement, the conveying belt is achieved to achieve full material separation.

Benefits of technology

It realizes efficient separation and full sampling of waste slag, improves work efficiency, and prevents dust pollution through dust removal mechanisms, ensuring the cleanliness and efficiency of the sampling process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a deslagging and sampling device for a power plant, which comprises a material conveying pipe, a rotating shaft inserted in the material conveying pipe, a plurality of through holes formed in the material conveying pipe, a spiral blade fixedly mounted outside the rotating shaft, a first motor fixedly connected with one end of the rotating shaft, and a material conveying frame nested outside the material conveying pipe, a plurality of rollers are installed at the position, close to the bottom wall, of an inner cavity of the conveying frame, a driving roller and a driven roller are fixedly installed on the two sides of each roller respectively, conveying belts are installed outside the driving rollers and the driven rollers, the rollers are inserted between the conveying belts in a penetrating mode, and after waste residues enter a conveying pipe, a first motor is started; a first motor drives a spiral blade to rotate through a rotating shaft, waste residues are conveyed by the spiral blade, small-particle waste residues leak into a conveying belt in a conveying frame through through holes, the conveying belt is driven by a driving roller, a driven roller and a plurality of rollers to convey the small-particle waste residues, and therefore material distribution is conducted in the conveying process; and the working efficiency is improved while the waste residues are fully separated.
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Description

Technical Field

[0001] The utility model relates to the technical field of waste residue treatment in power plants, in particular to a slag sampling device for power plants. Background Art

[0002] The slag sampling device is a device used to sample the waste slag discharged from power plants. It can quickly extract the waste slag discharged by power generation and is convenient for sampling. By sampling the slag and then inspecting the discharged waste slag, it can be known whether the waste slag discharged by the power plant meets the emission standards, which is convenient for inspectors to inspect.

[0003] The patent application with application number CN202322402093.8 discloses a slag sampling device for power plants, which includes a feeding mechanism, a sampling mechanism and a dividing mechanism. The feeding mechanism includes a feeding pipe and a conveying assembly arranged on the feeding pipe. The feeding pipe has a feed port and a discharge port. The sampling mechanism is arranged at the feed port of the feeding pipe for sampling waste slag and putting the waste slag into the feeding pipe from the feed port. The conveying assembly can convey the waste slag from the feed port to the discharge port, and the waste slag is discharged from the discharge port. The dividing mechanism includes The distribution bin and the distribution bin assembly are arranged. In the vertical direction, the distribution bin is located below the feed pipe. The inlet of the distribution bin is connected with the discharge port, so that the waste residue in the feed pipe can enter the distribution bin. The distribution assembly is provided with multiple layers of screens and turntables with gradually smaller apertures from top to bottom. The screens and turntables are driven by a motor to rotate to screen the waste residue. However, when there is a lot of waste residue, it is easy to accumulate on the upper screen. The irregular shape of the waste residue leads to a large resistance between adjacent waste residues. It is difficult to separate the waste residue for screening by rotating the motor. Utility Model Content

[0004] In order to solve the above technical problems, the utility model provides a slag sampling device for power plants.

[0005] The utility model provides a slag sampling device for a power plant, comprising: a base, a bracket fixedly connected to the upper end of the base, a sampling assembly fixedly connected to the upper end of the base, a conveying and distributing assembly fixedly connected to the upper end of the bracket, and a driving mechanism movably connected to one side of the bracket;

[0006] The conveying and distributing component includes a conveying pipe, a rotating shaft is inserted into the conveying pipe, a plurality of through holes are opened in the conveying pipe, a spiral blade is fixedly installed outside the rotating shaft, one end of the rotating shaft is fixedly connected to a first motor that drives the rotating shaft to rotate, a conveying rack is nested outside the conveying pipe, a plurality of rollers are movably installed near the bottom wall of the inner cavity of the conveying rack, a driving roller and a driven roller are fixedly installed on both sides of the plurality of rollers, a transmission belt is movably installed outside the driving roller and the driven roller, the driving component drives the driving roller to rotate, and the plurality of rollers are interspersed between the transmission belts.

[0007] Preferably, the sampling assembly includes a first sampling box and a second sampling box, a first connecting tube is inserted through the top of the first sampling box, the top of the first connecting tube is inserted into the bottom wall of the inner cavity of the feed rack, the second sampling box is fixedly connected to the outer wall of the first sampling box, a second connecting tube is fixedly connected to the top of the second sampling box, and the second connecting tube is inserted into the feed pipe.

[0008] Preferably, the driving mechanism includes a second motor, an output end of the second motor is fixedly connected to a driving wheel, one end of the driving roller is fixedly connected to a driven wheel, and a chain for use with the driving wheel and the driven wheel is nested outside.

[0009] Preferably, one end of the delivery pipe is fixedly connected to a feeding funnel, and the feeding funnel is fixedly connected to the delivery pipe.

[0010] Preferably, a dust removal mechanism is fixedly connected to the top of the feed rack, and the dust removal mechanism includes a dust suction pipe, one end of the dust suction pipe is inserted into the top wall of the inner cavity of the feed rack, and the other end of the dust suction pipe is fixedly connected to a vacuum cleaner.

[0011] Preferably, a plurality of universal wheels are fixedly connected to the bottom end of the base.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] The utility model provides a slag sampling device for a power plant, the slag sampling device for a power plant comprises a feeding pipe, a rotating shaft is inserted in the feeding pipe, a plurality of through holes are opened in the feeding pipe, a spiral blade is fixedly installed outside the rotating shaft, a first motor is fixedly connected to a first motor, a feeding frame is nested outside the feeding pipe, a plurality of rollers are installed at the inner cavity of the feeding frame near the bottom wall, a driving roller and a driven roller are fixedly installed on both sides of the plurality of rollers, a conveyor belt is installed outside the driving roller and the driven roller, and the plurality of rollers are inserted between the conveyor belts. After the waste slag enters the feeding pipe, the first motor is started, and the first motor drives the spiral blade to rotate through the rotating shaft, and the waste slag is conveyed by the spiral blade. The waste slag with smaller particles leaks into the conveyor belt in the feeding frame through the through holes, and the conveyor belt conveys the small particles of waste slag under the drive of the driving roller, the driven roller and the plurality of rollers, thereby separating the materials during the transmission process, so that the waste slag is fully separated while also improving the work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the slag sampling device for power plants provided by the utility model;

[0015] Figure 2 The cross-sectional structure diagram of the slag sampling device for power plants provided by the utility model Figure 1 ;

[0016] Figure 3 The cross-sectional structure diagram of the slag sampling device for power plants provided by the utility model Figure 2.

[0017] Numbers in the figure: 1. Base; 2. Bracket; 3. Conveying and distributing component; 301. Conveying pipe; 302. Rotating shaft; 303. Through hole; 304. Spiral blade; 305. First motor; 306. Conveying rack; 307. Roller; 308. Driving roller; 309. Driven roller; 310. Conveyor belt; 4. Sampling component; 401. First sampling box; 402. Second sampling box; 403. First connecting pipe; 404. Second connecting pipe; 5. Driving mechanism; 501. Second motor; 502. Driving wheel; 503. Driven wheel; 504. Chain; 6. Dust removal mechanism; 601. Dust suction pipe; 602. Dust collector; 7. Feeding funnel; 8. Universal wheel. DETAILED DESCRIPTION

[0018] The present invention will be further described below in conjunction with specific embodiments.

[0019] like Figure 1-3 As shown, it includes: a base 1, a bracket 2 is integrally connected to the upper end of the base 1, a sampling component 4 is also integrally connected to the upper end of the base 1, a conveying and distributing component 3 is bolted to the upper end of the bracket 2, and a driving mechanism 5 is movably connected to one side of the bracket 2;

[0020] like Figure 2 As shown, the conveying and distributing component 3 includes a conveying pipe 301, a rotating shaft 302 is inserted into the conveying pipe 301, a plurality of through holes 303 are opened in the conveying pipe 301, a spiral blade 304 is integrally installed on the outside of the rotating shaft 302, one end of the rotating shaft 302 is connected to a first motor 305 that drives the rotating shaft 302 to rotate, a conveying rack 306 is nested outside the conveying pipe 301, a plurality of rollers 307 are rotatably installed on the inner cavity of the conveying rack 306 near the bottom wall, a driving roller 308 and a driven roller 309 are rotatably installed on both sides of the plurality of rollers 307, a conveying belt 310 is provided on the outer cover of the driving roller 308 and the driven roller 309, the driving component drives the driving roller 308 to rotate, the plurality of rollers 307 are inserted in the conveying belt 310, and the plurality of rollers 307 are in contact with the upper surface of the inner ring of the conveying belt 310;

[0021] It should be noted that after installation, the conveyor belt 310, the driving roller 308, the multiple rollers 307 and the driven roller 309 can be regarded as a belt conveyor belt 310. The rotation speed of the spiral blade 304 can be controlled by adjusting the rotation speed of the first motor 305, thereby adjusting the travel speed of the waste to prevent the waste from accumulating due to too slow speed or insufficient material distribution due to too fast speed.

[0022] like Figure 3As shown, the sampling assembly 4 includes a first sampling box 401 and a second sampling box 402. The top of the first sampling box 401 is bolted to a first connecting pipe 403, and the top of the first connecting pipe 403 is inserted into the bottom wall of the inner cavity of the feeding frame 306. The second sampling box 402 is integrally connected to the outer wall of the first sampling box 401. The top of the second sampling box 402 is bolted to a second connecting pipe 404, and the second connecting pipe 404 is inserted into the feeding pipe 301.

[0023] It should be noted that the first sampling box 401 and the second sampling box 402 can be set to a push-pull type to facilitate the selection of samples.

[0024] like Figure 1 As shown, the driving mechanism 5 includes a second motor 501, which drives the driving wheel 502 to rotate. A driven wheel 503 is welded to one end of the driving roller 308. A chain 504 is nested outside the driving wheel 502 and the driven wheel 503 for use with them. The driving wheel 502 and the driven wheel 503 are both sprockets. The driven wheel 503 is fixedly connected to the driving roller 308. Driven by the driving wheel 502, the driven wheel 503 drives the driving roller 308 to rotate.

[0025] like Figure 1 As shown, one end of the delivery pipe 301 is fixedly connected to the feeding funnel 7 , and the feeding funnel 7 is welded to the delivery pipe 301 .

[0026] like Figure 3 As shown, a dust removal mechanism 6 is fixedly connected to the top of the conveying rack 306, and the dust removal mechanism 6 includes a dust suction pipe 601. One end of the dust suction pipe 601 is inserted into the top wall of the inner cavity of the conveying rack 306, and the other end of the dust suction pipe 601 is fixedly connected to a dust collector 602, so as to prevent dust from polluting the air. A through groove is provided at the top of the conveying rack 306 for the dust suction pipe 601 to absorb dust.

[0027] like Figure 1 As shown, a plurality of universal wheels 8 are fixedly connected to the bottom end of the base 1 to facilitate the movement of the device.

[0028] It should be noted that the waste enters the device from the feed hopper 7, and then the first motor 305 and the second motor 501 are started. The first motor 305 drives the rotating shaft 302 to rotate, and the rotating shaft 302 drives the spiral blade 304 to rotate. Since the feeding pipe 301 has a certain inclination angle with the horizontal plane, the waste moves toward the sampling component 4 under the drive of gravity and the spiral blade 304. At the same time, the waste residue with smaller particles leaks from the through hole 303 on the side wall of the feeding pipe 301 to the conveyor belt 310. The second motor 501 drives the driving wheel 502 to rotate, and the driving wheel 502 drives the driven wheel 503 to rotate through the chain 504. The driven wheel 503 is fixedly connected to the driving roller 308, so the driving roller 308 The driven wheel 503 rotates to drive the conveyor belt 310. Multiple rollers 307 and driven rollers 309 assist the conveyor belt 310 in driving. Under the transportation of the conveyor belt 310, waste residue with smaller particles is transported to the first sampling box 401 through the first connecting pipe 403 at the tail end of the conveyor belt 310. Waste residue with larger particles cannot pass through the through hole 303, so that the waste residue with larger particles is driven by the spiral blade 304 and transported from the conveying pipe to the second connecting pipe 404 to the second sampling box 402. At the same time, more dust will be generated during the transportation process. The dust in the conveying pipe 301 and the conveying rack 306 is sucked into the vacuum cleaner 602 through the dust suction pipe 601 to prevent air pollution.

[0029] The working principle of the present invention is as follows: waste is injected into the feed funnel 7, the first motor 305 and the second motor 501 are started, the first motor 305 drives the rotating shaft 302 to drive the spiral blade 304 to rotate around the rotating shaft 302, the waste slides toward the sampling component 4 under the action of gravity and the drive of the spiral blade 304, and the waste with smaller particles falls onto the conveyor belt 310 through the through hole 303 during transportation, the second motor 501 drives the driving wheel 502 to rotate, and the driving wheel 502 drives the driven wheel 503 to rotate through the chain 504. The driven wheel 503 drives the driving roller 308 to rotate, and the driving roller 308 drives the conveyor belt 310 to move. The roller 307 and the driven roller 309 assist the conveyor belt 310 in conveying, thereby conveying the waste slag with smaller particles into the first sampling box 401, and the waste slag with larger particles is conveyed to the second sampling box 402 by the spiral blade 304. The transportation rate of the waste is adjusted by adjusting the speed of the rotor of the first motor 305, so that the waste can be screened more fully, and the dust generated during the transmission process is absorbed by the vacuum cleaner 602 to prevent air pollution.

Claims

1. A slag sampling device for a power plant, characterized in that: The invention comprises a base (1), wherein the upper end of the base (1) is fixedly connected to a bracket (2), the upper end of the base (1) is also fixedly connected to a sampling assembly (4), the upper end of the bracket (2) is fixedly connected to a conveying and distributing assembly (3), and one side of the bracket (2) is movably connected to a driving mechanism (5); The conveying and distributing component (3) includes a conveying pipe (301), a rotating shaft (302) is inserted into the conveying pipe (301), and the conveying pipe (301) is provided with a plurality of through holes (303). A spiral blade (304) is fixedly installed outside the rotating shaft (302), and one end of the rotating shaft (302) is fixedly connected to a first motor (305) for driving the rotating shaft (302) to rotate. A conveying rack (306) is nested outside the conveying pipe (301), and a plurality of rollers (307) are movably installed near the bottom wall of the inner cavity of the conveying rack (306). A driving roller (308) and a driven roller (309) are fixedly installed on both sides of the plurality of rollers (307), and a transmission belt (310) is movably installed outside the driving roller (308) and the driven roller (309). The driving mechanism (5) drives the driving roller (308) to rotate, and the plurality of rollers (307) are inserted between the transmission belt (310).

2. The slag sampling device for power plants according to claim 1, characterized in that: The sampling assembly (4) includes a first sampling box (401) and a second sampling box (402), wherein a first connecting tube (403) is inserted through the top of the first sampling box (401), and the top of the first connecting tube (403) is inserted into the bottom wall of the inner cavity of the material delivery rack (306), and the second sampling box (402) is fixedly connected to the outer wall of the first sampling box (401), and a second connecting tube (404) is fixedly connected to the top of the second sampling box (402), and the second connecting tube (404) is inserted into the material delivery pipe (301).

3. The slag sampling device for power plants according to claim 2, characterized in that: The driving mechanism (5) comprises a second motor (501), the output end of the second motor (501) is fixedly connected to a driving wheel (502), one end of the driving roller (308) is fixedly connected to a driven wheel (503), and a chain (504) for use with the driving wheel (502) and the driven wheel (503) is nested outside.

4. The slag sampling device for power plants according to claim 3, characterized in that: One end of the material delivery pipe (301) is fixedly connected to a feeding funnel (7), and the feeding funnel (7) is fixedly connected to the material delivery pipe (301).

5. The slag sampling device for power plants according to claim 4, characterized in that: The top of the feeding rack (306) is fixedly connected to a dust removal mechanism (6), and the dust removal mechanism (6) includes a dust suction pipe (601). One end of the dust suction pipe (601) is inserted into the top wall of the inner cavity of the feeding rack (306), and the other end of the dust suction pipe (601) is fixedly connected to a dust collector (602).

6. The slag sampling device for power plants according to claim 5, characterized in that: A plurality of universal wheels (8) are fixedly connected to the bottom end of the base (1).

Citation Information

Patent Citations

  • Deslagging and sampling device

    CN220794661U