Hardness detection device for refractory brick production
By designing the detection mechanism and limiting mechanism in the hardness detection device for refractory brick production, the problem of imperfect detection in the prior art is solved, and a rapid and accurate evaluation of the hardness of refractory bricks is achieved.
Patent Information
- Application Number
- CN202422002959.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-19
AI Technical Summary
The existing refractory brick hardness detection device cannot simulate the rapid impact force that refractory bricks are subjected to during normal use, resulting in imperfect detection.
A hardness detection device for the production of refractory bricks is designed. The detection spikes are quickly stabbed to the refractory bricks under the action of gravity through the detection mechanism, and the limiting mechanism ensures that the bricks do not shift during the detection process, simulating the impact force in actual use.
It realizes intuitive judgment of the hardness of refractory bricks in a fast state, improves the accuracy and reliability of the inspection, and ensures that the inspection results are consistent with the actual use.
Smart Images

Figure CN223205300U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardness detection for refractory brick production, in particular to a hardness detection device for refractory brick production. Background Art
[0002] The primary purpose of hardness testing is to evaluate the mechanical properties and resistance of refractory bricks to external forces, thereby determining whether they meet production and usage requirements. Hardness testing is also a key method of refractory brick quality control. By measuring the hardness of refractory bricks, it can be determined whether they meet predetermined quality standards. Hardness is a key indicator of refractory brick performance, reflecting the brick's mechanical properties such as compressive strength and wear resistance, and directly affecting the brick's service life and stability.
[0003] Existing refractory brick hardness testing typically involves activating a testing device, causing a fixed plate to apply a certain amount of pressure to the refractory brick, and then recording the applied force. The magnitude of this force generally reflects the brick's hardness. However, this force is applied slowly, while under normal use, refractory bricks are typically subjected to rapid impact forces. This results in incomplete hardness testing, necessitating improvements. Utility Model Content
[0004] The purpose of the present utility model is to provide a hardness detection device for refractory brick production to solve the problems raised in the above background technology.
[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a hardness detection device for refractory brick production, comprising a bottom plate, a fixing seat fixedly connected to the upper right corner of the bottom of the bottom plate, a detection mechanism installed on the top of the fixing seat, and a limiting mechanism installed on the bottom of the bottom plate near the fixing seat;
[0006] The detection mechanism includes a sliding rod, which is fixedly connected to the top of the fixed seat, the top of the sliding rod is fixedly connected to a support plate, the sliding rod is slidably connected to the sliding seat near the bottom, the front edge of the sliding seat is fixedly connected to a plug-in rod, the front end of the plug-in rod is plugged with a detection rod, the front end of the detection rod is fixedly connected to a fixed sleeve, and a detection spike is plugged into the fixed sleeve.
[0007] Preferably, a plug-in slot is provided at the rear end of the detection rod, the plug-in rod is plugged into the plug-in slot of the detection rod, a first threaded hole is provided at the connection between the plug-in rod and the detection rod, and a first limit screw is threadedly connected to the threaded hole of the plug-in rod and the detection rod.
[0008] Preferably, an upper lifting pin is fixedly connected to the front side of the sliding seat, and the sliding seat is arranged on the top of the fixed seat.
[0009] Preferably, a limiting groove is provided on the front side of the detection spike, and a second limiting screw is threadedly connected to the middle of the front side of the fixing sleeve. The second limiting screw passes into the fixing sleeve and extends into the interior of the limiting groove of the detection spike.
[0010] Preferably, the limiting mechanism includes a first limiting block, which is fixedly connected to the left side of the top of the base plate, and a second limiting block is fixedly connected to the right side of the first limiting block at the bottom of the base plate. The outer side of the second limiting block is fixedly connected to the limiting plate, and a stabilizing rod is slidably connected to the middle of the right side of the limiting plate. The stabilizing rod is fixedly connected to a push piece, and the inner side of the push piece is fixedly connected to the limiting rod, and the limiting rod is slidably connected to the middle of the second limiting block.
[0011] Preferably, the stabilizing rod is sleeved with a spring on the right side of the pushing piece, the left end of the limiting rod is fixedly connected to the limiting piece, and the right end of the limiting rod is fixedly connected to the pulling ring.
[0012] Compared with the prior art, the present invention provides a hardness detection device for refractory brick production, which has the following beneficial effects:
[0013] 1. The hardness testing device for refractory brick production places the refractory bricks in the first limit block and the second limit block through the detection mechanism. At this time, the sliding seat is lifted to the top of the sliding rod by the upper lifting pin. At this time, it is only necessary to loosen the upper lifting pin, so that the detection spikes will quickly move downward and pierce the refractory bricks under the action of gravity. This can make the refractory bricks receive the force in a fast state, and the hardness state of the refractory bricks can be intuitively judged by the fracture of the refractory bricks after being pierced, which effectively solves the problem that the force is a slow contact force. Under normal use, the refractory bricks are generally subjected to a fast impact force, which has the problem of imperfect hardness detection.
[0014] 2. The hardness testing device for refractory brick production places the refractory bricks in the first limit block and the second limit block through the provided limit mechanism. At this time, the limit rod is pulled toward the outside of the second limit block by the toggle ring. When the refractory brick is placed in the block, the toggle ring is released. Under the action of the spring, the limit plate and the refractory brick can be tightly fitted, which can ensure that during the refractory brick testing process, no accident will occur when the testing spikes pierce the refractory bricks, thereby further ensuring the accuracy of the test. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.
[0016] Figure 1 It is a schematic diagram of one side of the overall structure of the utility model;
[0017] Figure 2 This is a schematic top view of the overall structure of the utility model;
[0018] Figure 3 It is a top view schematic diagram of the detection mechanism;
[0019] Figure 4 It is a top view schematic diagram of the distribution of the limiting mechanism.
[0020] In the figure: 1. Base plate; 2. Limiting mechanism; 21. First limiting block; 22. Limiting plate; 23. Limiting rod; 24. Stabilizing rod; 25. Spring; 26. Pull ring; 27. Limiting plate; 28. Pushing plate; 29. Second limiting block; 3. Fixed seat; 4. Detection mechanism; 41. Support plate; 42. Sliding rod; 43. Sliding seat; 44. Connecting rod; 45. Detection rod; 451. First limiting screw; 46. Fixed sleeve; 47. Second limiting screw; 48. Detection spike; 49. Upper lifting pin. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0023] The utility model provides the following technical solutions:
[0024] Example 1
[0025] See also Figure 1-3 A hardness testing device for refractory brick production includes a base plate 1, a fixing seat 3 is fixedly connected to the upper right corner of the bottom of the base plate 1, a detection mechanism 4 is installed on the top of the fixing seat 3, and a limiting mechanism 2 is installed near the bottom of the base plate 1 near the fixing seat 3;
[0026] The detection mechanism 4 includes a sliding rod 42, which is fixedly connected to the top of the fixed seat 3, and the top of the sliding rod 42 is fixedly connected to the support piece 41, and the sliding rod 42 is slidably connected to the sliding seat 43 near the bottom, and the front edge of the sliding seat 43 is fixedly connected to the plug-in rod 44, and the front end of the plug-in rod 44 is plugged with a detection rod 45, and the front end of the detection rod 45 is fixedly connected to a fixed sleeve 46, and a detection spike 48 is plugged into the fixed sleeve 46. Through the detection mechanism 4, the refractory bricks are placed in the first limit block 21 and the second limit block 29. At this time, the sliding rod 42 of the sliding seat 43 is lifted to the top by the upper lifting pin 49. At this time, it is only necessary to loosen the upper lifting pin 49, so that the detection spike 48 can quickly move downward under the action of gravity and pierce the refractory bricks. This can make the refractory bricks receive the effect of force in a fast state, and the hardness state of the refractory bricks can be intuitively judged by the fracture of the refractory bricks after being pierced, which effectively solves the problem that the force is a slow contact force. Under normal use, refractory bricks are generally subjected to a fast impact force, which has the problem of imperfect hardness detection.
[0027] A plug-in slot is provided at the rear end of the detection rod 45, and the plug-in rod 44 is plugged into the plug-in slot of the detection rod 45. A first threaded hole is provided at the connection between the plug-in rod 44 and the detection rod 45, and a first limit screw 451 is threadedly connected in the threaded holes of the plug-in rod 44 and the detection rod 45.
[0028] An upper lifting pin 49 is fixedly connected to the front side of the sliding seat 43 , and the sliding seat 43 is arranged on the top of the fixed seat 3 .
[0029] A limiting groove is provided on the front side of the detection spike 48 , and a second limiting screw 47 is threadedly connected to the middle of the front side of the fixing sleeve 46 . The second limiting screw 47 passes through the fixing sleeve 46 and extends into the limiting groove of the detection spike 48 .
[0030] Example 2
[0031] See also Figure 1-4On the basis of the first embodiment, the limiting mechanism 2 further comprises a first limiting block 21, which is fixedly connected to the left side of the top of the bottom plate 1, and a second limiting block 29 is fixedly connected to the right side of the first limiting block 21 at the bottom of the bottom plate 1, and the outer side of the second limiting block 29 is fixedly connected to the limiting plate 27, and the middle right side of the limiting plate 27 is slidably connected to the stabilizing rod 24, and the stabilizing rod 24 is fixedly connected to the pushing piece 28, and the inner side of the pushing piece 28 is fixedly connected to the limiting rod 23, and the limiting rod 23 is slidably connected to the middle of the second limiting block 29. Through the setting of the limiting mechanism 2, the refractory brick is placed in the first limiting block 21 and the second limiting block 29. At this time, the limiting rod 23 is pulled toward the outside of the second limiting block 29 by the toggle ring. When the refractory brick is placed in the block, the toggle ring is released. Under the action of the spring 25, the limiting piece 22 and the refractory brick can be tightly fitted, which can ensure that during the refractory brick detection process, no accident will occur when the detection spike 48 pierces the refractory brick, thereby further ensuring the accuracy of the detection.
[0032] The stabilizing rod 24 is sleeved with a spring 25 on the right side of the pushing piece 28 . The left end of the limiting rod 23 is fixedly connected to the limiting piece 22 , and the right end of the limiting rod 23 is fixedly connected to the pulling ring 26 .
[0033] During actual operation, when this device is used, the refractory bricks are placed in the first limit block 21 and the second limit block 29. At this time, the sliding rod 42 of the sliding seat 43 is lifted to the top by the upper lifting pin 49. At this time, it is only necessary to loosen the upper lifting pin 49, so that the detection spike 48 can quickly move downward under the action of gravity and pierce the refractory bricks. This can allow the refractory bricks to receive the force in a fast state, and the hardness state of the refractory bricks can be intuitively judged by the fracture of the refractory bricks after being pierced, which effectively solves the problem that the force is a slow contact force. Under normal use, refractory bricks are generally subjected to a fast impact force, which has the problem of imperfect hardness detection.
[0034] Place the refractory brick in the first limit block 21 and the second limit block 29, and pull the limit rod 23 out of the second limit block 29 through the toggle ring. When the refractory brick is placed in the block, release the toggle ring. Under the action of the spring 25, the limit plate 22 and the refractory brick can be tightly fitted, which can ensure that during the refractory brick inspection process, no accident will occur when the inspection spike 48 pierces the refractory brick, further ensuring the accuracy of the inspection.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
Claims
1. A hardness testing device for refractory brick production, comprising a bottom plate (1), characterized in that: A fixing seat (3) is fixedly connected to the upper right corner of the bottom of the base plate (1), a detection mechanism (4) is installed on the top of the fixing seat (3), and a limiting mechanism (2) is installed near the fixing seat (3) at the bottom of the base plate (1); The detection mechanism (4) includes a sliding rod (42), the sliding rod (42) is fixedly connected to the top of the fixed seat (3), the top of the sliding rod (42) is fixedly connected to a support plate (41), the sliding rod (42) is slidably connected to a sliding seat (43) near the bottom, the front edge of the sliding seat (43) is fixedly connected to a plug-in rod (44), the front end of the plug-in rod (44) is plugged with a detection rod (45), the front end of the detection rod (45) is fixedly connected to a fixed sleeve (46), and a detection spike (48) is plugged into the fixed sleeve (46).
2. A hardness testing device for refractory brick production according to claim 1, characterized in that: The detection rod (45) has a plug-in slot at the rear end, the plug-in rod (44) is plugged into the plug-in slot of the detection rod (45), a first threaded hole is simultaneously formed at the connection between the plug-in rod (44) and the detection rod (45), and a first limit screw (451) is simultaneously threadedly connected in the threaded holes of the plug-in rod (44) and the detection rod (45).
3. A hardness testing device for refractory brick production according to claim 1, characterized in that: The front side of the sliding seat (43) is fixedly connected with an upper lifting pin (49), and the sliding seat (43) is arranged on the top of the fixed seat (3).
4. A hardness testing device for refractory brick production according to claim 1, characterized in that: A limiting groove is provided on the front side of the detection spike (48), and a second limiting screw (47) is threadedly connected to the middle of the front side of the fixing sleeve (46). The second limiting screw (47) passes into the fixing sleeve (46) and extends into the limiting groove of the detection spike (48).
5. The hardness testing device for refractory brick production according to claim 1, characterized in that: The limiting mechanism (2) comprises a first limiting block (21), the first limiting block (21) being fixedly connected to the left side of the top of the base plate (1), the bottom of the base plate (1) being fixedly connected to a second limiting block (29) on the right side of the first limiting block (21), the outer side of the second limiting block (29) being fixedly connected to a limiting plate (27), the middle right side of the limiting plate (27) being slidably connected to a stabilizing rod (24), the stabilizing rod (24) being fixedly connected to a pushing piece (28), the inner side of the pushing piece (28) being fixedly connected to a limiting rod (23), and the limiting rod (23) being slidably connected to the middle of the second limiting block (29).
6. A hardness testing device for refractory brick production according to claim 5, characterized in that: The stabilizing rod (24) is sleeved with a spring (25) on the right side of the pushing piece (28), the left end of the limiting rod (23) is fixedly connected to the limiting piece (22), and the right end of the limiting rod (23) is fixedly connected to the pulling ring (26).