Ceramic tile hollowing detection device
Through the automatic adjustment hollow detection device, the combination of electric push rod, motor, screw and lift plate is used to realize the automation of hollow detection of ceramic tile, which solves the problems of high labor intensity and low detection efficiency caused by manual handheld operations in the prior art, improves detection efficiency and simplifies marking operations.
Patent Information
- Application Number
- CN202422216234.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The existing ceramic tile hollow detection device requires manual hand-held operation, resulting in high labor intensity and low detection efficiency. After inspection, additional marks on non-empty ceramic tile need to be erased to increase the workload.
The adjustment mechanism of electric push rod, motor, screw and lift plate is adopted, combined with electric slide rails to realize automatic lifting and horizontal adjustment of the hollow detection mechanism, and automatically mark the hollow position with sound sensor and marking seal, eliminating the dependence of manual handheld and external brackets.
It reduces the intensity of manual labor, improves the inspection efficiency, ensures the clear inspection order, and avoids the cumbersome operation of additional erasing of non-empty tiles marks.
Smart Images

Figure CN223205438U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of ceramic tile hollowing detection, in particular to a ceramic tile hollowing detection device. Background Art
[0002] When workers are laying tiles on the wall, it is inevitable that the tiles will become hollow due to mistakes. Therefore, after laying the tiles, the workers need to inspect these tiles one by one and rework the hollow areas.
[0003] The Chinese patent with announcement number CN217542993U discloses a ceramic tile hollow detection device, which is provided with a handle for workers to hold, and a hammer head is provided on the top of the handle, which moves forward to hit the ceramic tile; it includes a sound sensor, a first electric push rod, a second electric push rod and a controller, a first seal is provided on the first electric push rod, and a second seal is provided on the second electric push rod, and the pattern of the second seal is different from that of the first seal.
[0004] The tile hollow detection device described in the above patent can, when in use, repeatedly enlarge the tile by making the knocking head, and detect the sound with the sound sensor, and then use the seal to mark the hollow tile when the tile is hollow, and also mark the tile when the tile is not hollow, so as to prevent the staff from forgetting the detection position during the detection process. However, since the tile hollow detection device of the above structure is mainly held in a handheld manner for detection, on the one hand, the handheld method is used to detect the tiles on the entire wall, which will make the manual labor intensity greater. At the same time, when encountering higher tiles during the detection process, it is necessary to use an external bracket to detect, which makes the detection efficiency of tile hollowness relatively low. On the other hand, by marking each non-hollow tile, this will increase the tedious operation of erasing the seal on the non-hollow tile after detection, further increasing the workload of the staff. Utility Model Content
[0005] The technical problem to be solved by the present invention is to provide a ceramic tile hollowing detection device based on the current status of the existing technology, which can detect each ceramic tile in an automatic lifting and sliding manner, reduce the intensity of manual labor and improve the detection efficiency of ceramic tiles. At the same time, the ceramic tiles on the wall are detected in a certain order. When the detection stops, the position of the hollowing detection mechanism is the stopping position before the detection, which saves the tedious operation of marking on non-hollow ceramic tiles and avoids the tedious operation of erasing the seal on the non-hollow ceramic tiles after detection.
[0006] The utility model is implemented through the following technical solution: the utility model proposes a ceramic tile hollowing detection device, including a base, a bracket is arranged on the upper end of the base, an adjusting mechanism is installed on the bracket, and a hollowing detection mechanism is installed on the adjusting mechanism, wherein the adjusting mechanism includes an electric push rod symmetrically installed on both sides of the bottom end of the bracket, a motor installed in the middle of the top end of the bracket, a screw installed at the power output end of the motor, a lifting plate installed on the screw, and an electric slide rail installed on one side wall of the lifting plate.
[0007] By adopting the above technical solution, the height of the hollow drum detection mechanism can be automatically adjusted under the action of the electric push rod 1, the motor 1, the screw and the lifting plate, and the horizontal position of the hollow drum detection mechanism can be adjusted under the action of the electric slide rail, so that when the ceramic tile hollow drum detection device is used as a whole, the tedious operation of manually holding the hollow drum detection mechanism for detection is eliminated, so that the labor intensity is reduced. At the same time, the hollow drums of each ceramic tile on the wall are detected without the aid of an external bracket, and the detection efficiency is higher. During the detection, the detection sequence is from top to bottom and from left to right to ensure that the hollow drum detection mechanism stops at the position that has been detected, avoiding the disadvantage of unclear detection position during temporary shutdown.
[0008] Furthermore, the hollow drum detection mechanism includes an installation box directly connected to the sliding block on the electric slide rail, a second motor installed on a side wall of the installation box, a cam connecting rod assembly installed in the installation box and connected to the power output shaft of the second motor, a knocking head installed at one end of the cam connecting rod assembly, a sound sensor installed on one side of the installation box, an electric push rod second installed in the installation box and located below the sound sensor, and a marking stamp installed on the telescopic part of the second electric push rod.
[0009] By adopting the above technical solution, when detecting hollow tiles, the motor 2 drives the knocking head through the cam-connecting rod assembly to continuously knock on various parts of the tiles. The sound sensor can detect the sound of knocking on the tiles. When the tiles are hollow, the sound sensor will transmit the detection information to the processing component in the touch panel, so that the processing component in the touch panel can be used to start the electric push rod 2, so that the marking stamp can be pressed on the hollow tiles through the electric push rod 2 to stamp and mark them.
[0010] Furthermore, a touch panel with a built-in control circuit board is installed on one side wall of the bracket, two push handles are symmetrically installed on both sides of the back of the bracket, and a battery is installed on one side of the top of the bracket.
[0011] By adopting the above technical solution, the device can be pushed flexibly with the help of the push handle.
[0012] Furthermore, a universal wheel is installed at each of the four corners of the bottom end of the base, and the universal wheel has a self-locking structure.
[0013] By adopting the above technical solution, the universal wheel can ensure that the device can be flexibly moved and adjusted according to actual use needs.
[0014] Furthermore, the touch panel is electrically connected to the first electric push rod, the second electric push rod, the sound sensor, the first motor and the second motor.
[0015] By adopting the above technical solution, the touch panel can control the coordinated work of the electric push rod 1, the electric push rod 2, the motor 1 and the motor 2, so as to perform efficient hollow detection on ceramic tiles.
[0016] Furthermore, the screw is connected to a coupling of the motor, and the screw passes through the lifting plate and is threadedly connected to the lifting plate.
[0017] By adopting the above technical solution, after the screw is rotated under the action of the motor, the lifting plate can be conveniently lifted and lowered inside the bracket under the action of thread transmission.
[0018] Furthermore, the lifting plate is slidably connected to the bracket, and convex strips are provided on both sides of the lifting plate, and grooves are provided on the bracket at positions cooperating with the convex strips.
[0019] By adopting the above technical solution, the stable sliding of the lifting plate inside the bracket can be ensured.
[0020] Furthermore, the telescopic portion of the electric push rod is connected to the bracket with bolts, the fixed portion of the electric push rod is connected to the base with bolts, and the bracket has a concave cavity for accommodating the electric push rod.
[0021] By adopting the above technical solution, the electric push rod can realize the flexible adjustment of the height of the bracket, so as to cooperate with the motor, the screw and the lifting plate to realize the secondary lifting of the hollow detection mechanism, thereby ensuring sufficient detection of hollow tiles of various heights.
[0022] Compared with the prior art, the present invention has the following beneficial effects:
[0023] The utility model automatically adjusts the height of the hollow detection mechanism through the electric push rod, motor, screw and lifting plate in the adjustment mechanism, and cooperates with the electric slide rail to adjust the horizontal position of the hollow detection mechanism, so that when the ceramic tile hollow detection device is used as a whole, the tedious operation of manually holding the hollow detection mechanism for detection can be eliminated, so that the labor intensity is reduced, and at the same time, the hollowness of each ceramic tile on the wall can be detected without the aid of an external bracket, so that the efficiency of ceramic tile hollowness detection is improved. In addition, by detecting the ceramic tiles on the wall in a certain order, when the detection stops, the position of the hollow detection mechanism is the stopping position before the detection, which eliminates the tedious operation of marking on the non-hollow ceramic tiles and avoids the tedious operation of erasing the seal on the non-hollow ceramic tiles after the detection. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 This is a structural diagram of a ceramic tile hollowing detection device according to the present invention;
[0025] Figure 2 This is a main cross-sectional view of a bracket and a movable base in a ceramic tile hollowing detection device described in the present invention;
[0026] Figure 3 This is a structural diagram of a lifting plate in a ceramic tile hollowing detection device described in the utility model;
[0027] Figure 4 This is a ceramic tile hollowing detection device described in the utility model. Figure 1 The enlarged view of point A in the middle;
[0028] Figure 5 It is a left sectional view of a hollowing detection mechanism in a ceramic tile hollowing detection device described in the utility model.
[0029] The following are the descriptions of the reference numerals:
[0030] 1. Adjustment mechanism; 101. Motor 1; 102. Screw; 103. Lifting plate; 104. Electric slide rail; 105. Electric push rod 1; 2. Hollow drum detection mechanism; 201. Mounting box; 202. Knocking head; 203. Marking stamp; 204. Motor 2; 205. Cam-link assembly; 206. Sound sensor; 207. Electric push rod 2; 3. Bracket; 4. Base; 5. Universal wheel; 6. Touch panel; 7. Push handle; 8. Battery. DETAILED DESCRIPTION
[0031] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.
[0032] like Figure 1-Figure 3 As shown, a ceramic tile hollowing detection device in this embodiment includes a base 4, a bracket 3 is arranged on the upper end of the base 4, an adjusting mechanism 1 is installed on the bracket 3, and a hollowing detection mechanism 2 is installed on the adjusting mechanism 1, wherein the adjusting mechanism 1 includes an electric push rod 105 symmetrically installed on both sides of the bottom end of the bracket 3, a motor 101 installed in the middle of the top end of the bracket 3, a screw 102 installed at the power output end of the motor 101, a lifting plate 103 installed on the screw 102 and an electric slide rail 104 installed on a side wall of the lifting plate 103. Under the action of the electric push rod 105, the motor 101, the screw 102 and the lifting plate 103 The height of the hollow drum detection mechanism 2 can be automatically adjusted, and the horizontal position of the hollow drum detection mechanism 2 can be adjusted under the action of the electric slide rail 104, so that when the ceramic tile hollow drum detection device is used as a whole, the tedious operation of manually holding the hollow drum detection mechanism 2 for detection is eliminated, so that the labor intensity is reduced. At the same time, the hollow drum detection of each ceramic tile on the wall is detected without the aid of the external bracket 3, and the detection efficiency is higher. During the detection, the detection sequence is from top to bottom and from left to right to ensure that the hollow drum detection mechanism 2 stops at the position where the detection has been made, and the disadvantage of unclear detection position during temporary shutdown is avoided.
[0033] like Figure 1 、 Figure 4 and Figure 5 As shown, in this embodiment, the hollow drum detection mechanism 2 includes a mounting box 201 directly connected to the sliding block on the electric slide rail 104, a second motor 204 mounted on a side wall of the mounting box 201, a cam connecting rod assembly 205 mounted in the mounting box 201 and connected to the power output shaft of the second motor 204, a knocking head 202 mounted at one end of the cam connecting rod assembly 205, a sound sensor 206 mounted on one side of the mounting box 201, an electric push rod 207 mounted in the mounting box 201 and located below the sound sensor 206, and a telescopic push rod 207 mounted on the electric push rod 207. When detecting hollow tiles, the motor 204 drives the knocking head 202 through the cam-link assembly 205 to continuously knock on various parts of the tile. The sound sensor 206 can detect the sound of knocking on the tile. When the tile is hollow, the sound sensor 206 will transmit the detection information to the processing component in the touch panel 6, so as to start the electric push rod 207 with the help of the processing component in the touch panel 6, so that the marking stamp 203 can be pressed on the hollow tile through the electric push rod 207 to stamp it.
[0034] like Figure 1 、 Figure 4 and Figure 5As shown, in this embodiment, a touch panel 6 with a built-in control circuit board is also installed on one side wall of the bracket 3, and two push handles 7 are symmetrically installed on both sides of the back of the bracket 3. A battery 8 is also installed on one side of the top of the bracket 3. The push handle 7 can be used to flexibly push the device. A universal wheel 5 is also installed at each of the four corners of the bottom end of the base 4. The universal wheel 5 has a self-locking structure, which can ensure that the device can be flexibly moved and adjusted according to actual needs. The touch panel 6 is electrically connected to the electric push rod 105, the electric push rod 207, the sound sensor 206, the motor 101 and the motor 2 204. The touch panel 6 can control the coordinated work of the electric push rod 105, the electric push rod 207, the motor 101 and the motor 2 204 to efficiently detect hollowing of tiles.
[0035] like Figure 1-Figure 3 As shown, in this embodiment, the screw 102 is connected to the motor 101 coupling, the screw 102 passes through the lifting plate 103 and is threadedly connected to the lifting plate 103. After the screw 102 rotates under the action of the motor 101, the lifting plate 103 can be conveniently lifted and lowered on the inner side of the bracket 3 under the action of the threaded transmission. The lifting plate 103 is slidably connected to the bracket 3, and the lifting plate 103 has convex strips on both sides. The bracket 3 is also provided with a groove at the position that cooperates with the convex strips, which can ensure the stable sliding of the lifting plate 103 inside the bracket 3. The telescopic part of the electric push rod 105 is bolted to the bracket 3, and the fixed part of the electric push rod 105 is bolted to the base 4. The bracket 3 is provided with a concave cavity for accommodating the electric push rod 105. The electric push rod 105 can realize the flexible adjustment of the height of the bracket 3, so as to cooperate with the motor, screw 102 and the lifting plate 103 to realize the secondary lifting of the hollowing detection mechanism 2, thereby ensuring sufficient detection of hollowing of tiles at all heights.
[0036] The specific implementation process of this embodiment is as follows: when it is necessary to detect hollowing of tiles on the front wall, first move the device to the pipeline detection position, adjust the hollowing detection mechanism 2 to the tile on the uppermost side of the front wall, and perform the detection smoothly from top to bottom and from left to right. During the detection process, the motor 204 drives the knocking head 202 through the cam connecting rod assembly 205 to continuously knock on various parts of the tile. The sound of knocking on the tile can be detected with the help of the sound sensor 206. When the tile is hollow, the sound sensor 206 will transmit the detection information to the processing component in the touch panel 6, so as to start the electric push rod 207 with the help of the processing component in the touch panel 6, so that the marking stamp 203 can be pressed on the hollow tile through the electric push rod 207 to stamp and mark it. At the same time, during the detection process, The electric push rod 105, motor 101, screw 102 and lifting plate 103 in the adjustment mechanism 1 are used to automatically adjust the height of the hollow detection mechanism 2, and cooperate with the electric slide rail 104 to adjust the horizontal position of the hollow detection mechanism 2, so that when the ceramic tile hollow detection device is used as a whole, the tedious operation of manually holding the hollow detection mechanism 2 for detection can be eliminated, so that the labor intensity is reduced, and at the same time, the hollowness of each ceramic tile on the wall is detected without the aid of the external bracket 3, so that the efficiency of ceramic tile hollowness detection is improved. In addition, by detecting the ceramic tiles on the wall in a certain order, when the detection stops, the position of the hollow detection mechanism 2 is the stop position before the detection, which eliminates the tedious operation of marking on the non-hollow ceramic tiles and avoids the tedious operation of erasing the seal on the non-hollow ceramic tiles after the detection.
[0037] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A device for detecting hollowness of ceramic tiles, characterized by: The invention comprises a base (4), wherein a bracket (3) is arranged on the upper end of the base (4), an adjusting mechanism (1) is installed on the bracket (3), and a hollowing detection mechanism (2) is installed on the adjusting mechanism (1), wherein the adjusting mechanism (1) comprises an electric push rod (105) symmetrically installed on both sides of the bottom end of the bracket (3), a motor (101) installed in the middle of the top end of the bracket (3), a screw (102) installed at the power output end of the motor (101), a lifting plate (103) installed on the screw (102), and an electric slide rail (104) installed on a side wall of the lifting plate (103).
2. The device for detecting hollowness of ceramic tiles according to claim 1, characterized in that: The hollow drum detection mechanism (2) includes a mounting box (201) directly connected to the sliding block on the electric slide rail (104), a second motor (204) mounted on a side wall of the mounting box (201), a cam connecting rod assembly (205) mounted in the mounting box (201) and connected to the power output shaft of the second motor (204), a knocking head (202) mounted at one end of the cam connecting rod assembly (205), a sound sensor (206) mounted on one side of the mounting box (201), a second electric push rod (207) mounted in the mounting box (201) and located below the sound sensor (206), and a marking seal (203) mounted on the telescopic portion of the second electric push rod (207).
3. The device for detecting hollowness of ceramic tiles according to claim 2, characterized in that: A touch panel (6) with a built-in control circuit board is also installed on one side wall of the bracket (3), two push handles (7) are symmetrically installed on both sides of the back of the bracket (3), and a battery (8) is also installed on one side of the top of the bracket (3).
4. The device for detecting hollowness of ceramic tiles according to claim 1, characterized in that: A universal wheel (5) is also installed at each of the four corners of the bottom end of the base (4), and the universal wheel (5) has a self-locking structure.
5. The device for detecting hollowness of ceramic tiles according to claim 3, characterized in that: The touch panel (6) is electrically connected to the electric push rod 1 (105), the electric push rod 2 (207), the sound sensor (206), the motor 1 (101) and the motor 2 (204).
6. The device for detecting hollowness of ceramic tiles according to claim 1, characterized in that: The screw rod (102) is connected to the coupling of the motor 1 (101), and the screw rod (102) passes through the lifting plate (103) and is threadedly connected to the lifting plate (103).
7. The device for detecting hollowness of ceramic tiles according to claim 1, characterized in that: The lifting plate (103) is slidably connected to the bracket (3), and convex strips are provided on both sides of the lifting plate (103). A groove is also provided on the bracket (3) at a position cooperating with the convex strips.
8. The device for detecting hollowness of ceramic tiles according to claim 1, characterized in that: The telescopic portion of the electric push rod 1 (105) is bolted to the bracket (3), the fixed portion of the electric push rod 1 (105) is bolted to the base (4), and the bracket (3) has a concave cavity for accommodating the electric push rod 1 (105).
Citation Information
Patent Citations
Ceramic tile hollowing detection device
CN217542993U