Vehicle connector made of PBT (Polybutylene Terephthalate) material
The use of PBT material and side harness assembly solves the heat resistance and line management problems of automotive connectors, achieving higher heat resistance and stability.
Patent Information
- Application Number
- CN202421661927.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-15
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-15
AI Technical Summary
Existing automotive connectors are made of polyethylene plastic materials, which have poor heat resistance, are prone to high temperature deformation, and have a long line that affects use.
PBT material is used as the base material layer, and side wiring components are provided on the outside of the connector body, including insertion rods, guide seats, cross rods, moving blocks, vertical rods and other structures. They are combined with springs and fastening nuts to achieve line limits and stable connections.
It improves the heat resistance of the connector and limits the circuit through the side harness assembly to avoid excessive length of the circuit affecting use, enhancing the stability and adaptability of the connector.
Smart Images

Figure CN223206505U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of vehicle connectors, in particular to a vehicle connector made of PBT material. Background Art
[0002] Automotive connectors build bridges of communication between blocked or isolated circuits within a circuit, allowing current to flow and the circuit to achieve its intended function. They are generally made of polyethylene plastic.
[0003] At the same time, the application number CN202321299789.6 is a plastic package connector for automobile connection, which "includes a male end and a female end, the male end is inserted into the female end, and both sides of the male end are fixedly connected to a snap-fit groove. Both sides of the female end are provided with a cavity, and the inner wall of the cavity is provided with a through groove. An adjustment plate is rotatably connected to the interior of the cavity, one end of the adjustment plate is hinged to a hinge column, and one end of the hinge column is hinged to a snap-fit plate, and the side wall of the snap-fit plate is fixedly connected to a snap-fit block, and a first spring is fixedly connected between the side wall of one end of the adjustment plate and the inner wall of the cavity, and the other side wall of the adjustment plate is hinged to an extrusion rod, which passes through the side wall of the female end, and a sealing airbag is fixedly installed around the inner wall of the end of the female end close to the male end."
[0004] Existing packaging connectors are generally made of plastic and rubber materials during use. The cost of polyethylene material is low. However, the polyethylene material has a single structural performance and poor heat resistance. It is prone to high-temperature deformation and cannot be used normally. At the same time, the connection of automotive connectors generally results in long lines, which affects the connection and use of automotive connectors.
[0005] Therefore, in order to solve the above problems, a vehicle connector made of PBT material is proposed. Utility Model Content
[0006] In order to solve the problems raised in the above background technology, the present invention provides a vehicle connector made of PBT material, which has the advantages of PBT material being resistant to high heat and increasing the ability to manage circuits.
[0007] To achieve the above objectives, the present invention provides the following technical solutions: a PBT material vehicle connector, comprising a connector body, a buckle fixedly provided at the top of the connector body, the connector body further comprising an anti-slip and wear-resistant layer, a base material layer, an adhesive layer, and an outer protective layer, the anti-slip and wear-resistant layer and the base material layer being bonded to the outer protective layer via the adhesive layer, the outer protective layer being provided as a polyethylene shell, and the outer side of the connector body further comprising a side harness assembly;
[0008] The side harness assembly includes an insertion rod fixedly arranged on the outside of the connector body, a guide seat is slidably arranged on the outside of the insertion rod, a cross bar is fixedly arranged at the front end of the guide seat, a moving block is slidably arranged on the outside of the cross bar, and a vertical rod is fixedly arranged on the top of the moving block.
[0009] Preferably, the anti-slip and wear-resistant layer is set to be a polyethylene-acrylate polymer material, and the base material layer is set to be a thermoplastic polyester with PBT as the main material.
[0010] Preferably, a spring is tightly arranged on the front side of the vertical rod, and the spring is sleeved with the horizontal rod.
[0011] Preferably, a long screw rod is provided through the other end of the vertical rod, a fastening nut is spirally provided on the outer side of the long screw rod, and the fastening nut is tightly pressed against the vertical rod.
[0012] Preferably, a universal seat is fixedly provided at the rear end of the long screw, and a universal head is rotatably provided inside the universal seat.
[0013] Preferably, a slider is fixedly provided at the rear end of the universal head, a guide rail is slidably provided on the outer side of the slider, and the guide rail is fixed to the connector body.
[0014] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0015] 1. The utility model uses a base material layer, an outer protective layer, and a side harness assembly. The base material layer is a high-heat-resistant PBT structural material, which can improve the heat resistance of the connector body whose outer shell is a plastic structure. At the same time, the added side harness assembly cooperates with the vertical rod to limit the line and manage the line, avoiding the long line affecting the wiring use of the connector body.
[0016] 2. The utility model cooperates with the long screw, cross bar and spring structure. The long screw can move to control the vertical bar structure to move, and the spring can push the moving block on the outside of the cross bar to move. It is suitable for tightening and limiting lines of different lengths. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of a partial cross-sectional structure of the connector body of the present invention;
[0019] Figure 3 This is a schematic diagram of the exploded structure of the side harness assembly of the utility model;
[0020] Figure 4 This is a schematic diagram of the installation structure of the cross bar of the utility model.
[0021] In the figure: 1, connector body; 11, anti-slip and wear-resistant layer; 12, base material layer; 13, adhesive layer; 14, outer protective layer;
[0022] 2. Buckle;
[0023] 3. Side harness assembly; 31. Guide rail; 32. Slider; 33. Universal head; 34. Universal seat; 35. Long screw; 36. Fastening nut; 37. Vertical rod; 38. Moving block; 39. Crossbar; 310. Spring; 311. Guide seat; 312. Insert rod. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] like Figures 1 to 4 As shown, the utility model provides a vehicle connector made of PBT material, including a connector body 1, a buckle 2 is fixedly provided on the top of the connector body 1, and the connector body 1 can be assembled by the buckle 2. The connector body 1 also includes an anti-slip and wear-resistant layer 11, a base material layer 12, an adhesive layer 13 and an outer protective layer 14. The anti-slip and wear-resistant layer 11 and the base material layer 12 are bonded to the outer protective layer 14 through the adhesive layer 13. The adhesive layer 13 bonds the base material layer 12 and the outer protective layer 14 of the PBT material together. The outer protective layer 14 is set as a polyethylene material shell. The outer side of the connector body 1 also includes a side harness assembly 3;
[0026] The side wiring assembly 3 includes an insertion rod 312 fixedly arranged on the outside of the connector body 1, a guide seat 311 is slidingly arranged on the outside of the insertion rod 312, a cross bar 39 is fixedly arranged at the front end of the guide seat 311, a moving block 38 is slidingly arranged on the outside of the cross bar 39, and a vertical rod 37 is fixedly arranged on the top of the moving block 38. The insertion rod 312 serves as a positioning structure to guide the movement of the moving block 38 and maintain stability. The vertical rod 37 is positioned on the outside of the insertion rod 312 and moved to perform wiring operations.
[0027] Specifically, the anti-slip and wear-resistant layer 11 is set to polyethylene-acrylate polymer material, and the base material layer 12 is set to thermoplastic polyester with PBT as the main material, which increases the wear resistance of the connector body 1. The PBT material is more heat-resistant and prevents heat from affecting use.
[0028] Furthermore, a spring 310 is provided on the front side of the vertical rod 37 , and the spring 310 is sleeved with the cross rod 39 , so that the spring 310 pushes the vertical rod 37 on the outside of the cross rod 39 to be pressed.
[0029] Furthermore, a long screw rod 35 is provided through the other end of the vertical rod 37, and a fastening nut 36 is spirally provided on the outer side of the long screw rod 35, and the fastening nut 36 is tightly pressed against the vertical rod 37. Rotating the fastening nut 36 can push and tighten the vertical rod 37 outside the long screw rod 35.
[0030] It is worth noting that a universal seat 34 is fixedly provided at the rear end of the long screw 35, and a universal head 33 is rotatably provided inside the universal seat 34. The long screw 35 is connected to the universal head 33 through the universal seat 34, so that the position of the long screw 35 can be adjusted at will.
[0031] It is worth noting that a slider 32 is fixedly provided at the rear end of the universal head 33, and a guide rail 31 is slidingly provided on the outer side of the slider 32. The guide rail 31 is fixed to the connector body 1, and the slider 32 moves inside the guide rail 31, so that it is easy to adjust to different orientations for positioning.
[0032] Among them, the connector body 1 is the existing technology and will not be described in detail; at the same time, the present invention also includes a power supply, a controller and a switch, which are not the main technical points of this patent and will not be described in detail.
[0033] Working principle and process:
[0034] The staff can insert the connector body 1 into the connector inside the vehicle. The anti-slip and wear-resistant layer 11 can improve the stability of the plug-in use. The base material layer 12 is bonded to the outer protective layer 14 through the adhesive layer 13 to form a composite material, which improves the heat resistance of the connector body 1 and maintains the normal protective effect of the shell. After the connector body 1 is assembled into a whole, the connecting wire can be wrapped around the outside of the vertical rod 37 on both sides of the side harness assembly 3 of the connector body 1, and the universal seat 34 at one end of the long screw 35 is pressed to the outside of the guide rail 31 slider 32 The universal head 33 is assembled, and the movable block 38 that moves on the outside of the guide seat 311 of the outer side of the insertion rod 312 and the cross bar 39 is adjusted. After it is at the same horizontal position as the slider 32, the fastening nut 36 structure on the outside of the long screw 35 can be tightened to tighten the vertical rod 37. At the same time, the spring 310 on the outside of the cross bar 39 pushes the vertical rod 37 to maintain the compression stability between the connector body 1. The structural design of the spring 310 cooperates with the fastening nut 36 to adjust the compression of connecting lines of different lengths, making adjustment and use more convenient.
[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vehicle connector made of PBT material, comprising a connector body (1), characterized in that: The top of the connector body (1) is fixedly provided with a buckle (2), and the connector body (1) further comprises an anti-skid and wear-resistant layer (11), a base material layer (12), an adhesive layer (13) and an outer protective layer (14); the anti-skid and wear-resistant layer (11) and the base material layer (12) are bonded to the outer protective layer (14) via the adhesive layer (13); the outer protective layer (14) is provided as a polyethylene material shell, and the outer side of the connector body (1) further comprises a side harness assembly (3); The side harness assembly (3) includes an insertion rod (312) fixedly arranged on the outside of the connector body (1), a guide seat (311) is slidably arranged on the outside of the insertion rod (312), a cross bar (39) is fixedly arranged at the front end of the guide seat (311), a moving block (38) is slidably arranged on the outside of the cross bar (39), and a vertical rod (37) is fixedly arranged at the top end of the moving block (38).
2. The vehicle connector made of PBT material according to claim 1, characterized in that: The anti-skid and wear-resistant layer (11) is configured as a polyethylene-acrylate polymer material, and the base material layer (12) is configured as a thermoplastic polyester whose main material is PBT.
3. The vehicle connector made of PBT material according to claim 1, characterized in that: A spring (310) is tightly arranged on the front side of the vertical rod (37), and the spring (310) is sleeved with the cross rod (39).
4. The vehicle connector made of PBT material according to claim 1, characterized in that: A long screw rod (35) is provided through the other end of the vertical rod (37), and a fastening nut (36) is spirally provided on the outer side of the long screw rod (35), and the fastening nut (36) is tightly pressed against the vertical rod (37).
5. The vehicle connector made of PBT material according to claim 4, characterized in that: A universal seat (34) is fixedly provided at the rear end of the long screw (35), and a universal head (33) is rotatably provided inside the universal seat (34).
6. The vehicle connector made of PBT material according to claim 5, characterized in that: A slider (32) is fixedly provided at the rear end of the universal head (33), a guide rail (31) is slidably provided on the outer side of the slider (32), and the guide rail (31) is fixedly provided on the connector body (1).
Citation Information
Patent Citations
Plastic packaging connector for automobile connection
CN219760158U