Cable shielding structure and connector
By using a flip-out shielding wire and a shielding pressure ring in the cable shielding structure combined with the design of the first seal, the problem of poor airtightness and waterproofness of the cable shielding structure is solved, and higher airtightness and waterproofness are achieved, and the vehicle performance and safety of new energy vehicles are improved.
Patent Information
- Application Number
- CN202422027980.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The existing cable shielding structure has poor airtightness and waterproofness in the power system of new energy vehicles, which affects the performance and safety of the vehicle.
The cable shielding structure includes a cable, a shielding pressure ring and a first seal. By combining a tilt shielding wire and a shielding pressure ring, the first sealing member is sealed to enhance airtightness and waterproofness.
The airtightness and waterproofness of the cable shielding structure are improved, the shielding effect of the cable is ensured, and the performance and safety of the entire vehicle are improved.
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Figure CN223206521U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of connectors, and in particular to a cable shielding structure and a connector. Background Art
[0002] In the power system of new energy vehicles, high-voltage power cables supply power to the vehicle through high voltage and large current, so the shielding and protection effects of high-voltage cables directly affect the performance and safety of the entire vehicle.
[0003] In the prior art, the cable is usually stripped first, the shielding layer of the cable is folded back, and finally a shielding ring is installed and crimped onto the folded shielding layer to ensure that the cable meets the shielding effect. However, this structure has poor air tightness and waterproofness. Utility Model Content
[0004] The present application provides a cable shielding structure and a connector to solve the technical problem of poor air tightness and waterproofness of existing cable shielding structures.
[0005] In order to solve the above technical problems, the application provides a cable shielding structure, which includes a cable, a shielding pressure ring and a first seal. The cable is formed with an outward-turned shielding wire, and the shielding pressure ring is sleeved on the outward-turned shielding wire. One end of the first seal is sleeved on the cable, and the other end of the first seal is sleeved on the shielding pressure ring.
[0006] Optionally, the cable includes a core wire, a shielding layer and a protective layer, the shielding layer is covered on the core wire, and the protective layer is covered on the shielding layer. The protective layer is stripped off at one end of the cable and the shielding layer is folded back to form the outward-turned shielding wire and expose the core wire.
[0007] Optionally, the shielding pressure ring includes a first sleeve and a stop portion bent and connected to the first sleeve, the first sleeve is sleeved on the outward-turned shielding wire, one end of the first seal is sleeved on the protective layer, and the other end is sleeved on the first sleeve, and the stop portion abuts against the end of the outward-turned shielding wire away from the first seal.
[0008] Optionally, a plurality of first convex rings arranged at intervals are formed on the outer wall of the first sleeve, and the first convex rings are arranged between the first sleeve and the first sealing member.
[0009] Optionally, the shielding pressure ring further includes a second sleeve, which is connected to an end of the stop portion away from the first sleeve and is sleeved on the core wire.
[0010] Optionally, the cable shielding structure further includes a second seal, one end of the second seal is sleeved on the core wire, and the other end of the second seal is sleeved on the second sleeve.
[0011] Optionally, a plurality of second convex rings arranged at intervals are formed on the outer wall of the second sleeve, and the second convex rings are arranged between the second sleeve and the second sealing member.
[0012] Optionally, the first sealing member and the second sealing member are both cylindrical, and a first sealing convex ring is formed in the first sealing member, and a second sealing convex ring is formed in the second sealing member.
[0013] Optionally, the cable shielding structure further includes a connecting locking piece, and the connecting locking piece is sleeved on the shielding pressure ring.
[0014] The application also provides a connector comprising the cable shielding structure described above.
[0015] The beneficial effect of the present application is that the first seal in the cable shielding structure provided by the present application can perform sealing treatment between the cable, the outward-turned shielding wire and the shielding pressure ring, thereby improving the air tightness and waterproofness of the cable shielding structure. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of the cable shielding structure in one embodiment of the present application;
[0018] Figure 2 yes Figure 1 Sectional view along line AA;
[0019] Figure 3 yes Figure 2 Enlarged view of point B in the middle;
[0020] Figure 4 is a cross-sectional view of a shielding pressure ring in one embodiment of the present application;
[0021] Figure 5 is a cross-sectional view of a first sealing member in one embodiment of the present application;
[0022] Figure 6 4 is a cross-sectional view of the second sealing member in one embodiment of the present application. DETAILED DESCRIPTION
[0023] The present application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It is particularly noted that the following embodiments are only used to illustrate the present application and do not limit the scope of the present application. Similarly, the following embodiments are only some embodiments of the present application and not all embodiments. All other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0024] The terms "first," "second," and "third" in this application are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Thus, a feature defined as "first," "second," or "third" may explicitly or implicitly include at least one of such features. In the description of this application, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified as optional. All directional indications in the embodiments of this application (such as up, down, left, right, front, back...) are only used to explain the relative positional relationship, movement, etc. between the components under a specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. A process, method, system, product, or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units inherent to these processes, methods, products, or devices.
[0025] Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it refer to independent or alternative embodiments that are mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.
[0026] See also Figures 1 to 3 The present application provides a cable shielding structure 10, which includes a cable 100, a shielding pressure ring 200, and a first sealing member 300. The cable 100 is formed with an outward-turned shielding wire 110, and the shielding pressure ring 200 is sleeved and crimped onto the outward-turned shielding wire 110. One end of the first sealing member 300 is sleeved on the cable 100, and the other end is sleeved on the shielding pressure ring 200. Compared with the prior art, the first sealing member 300 in the cable shielding structure 10 provided by the present application can perform a sealing process between the cable 100, the outward-turned shielding wire 110, and the shielding pressure ring 200, thereby improving the airtightness and waterproofness of the cable shielding structure 10.
[0027] Optionally, the cable 100 includes a core wire 120, a shielding layer 130 and a protective layer 140, the shielding layer 130 is covered on the core wire 120, and the protective layer 140 is covered on the shielding layer 130. The protective layer 140 is stripped off at one end of the cable 100 and the shielding layer 130 is folded back to form an outward-turned shielding wire 110 and expose the core wire 120, and the outward-turned shielding wire 110 is covered on the outside of the intact protective layer 140.
[0028] The core wire 120 includes an inner conductor 121 and an inner insulating layer 122 . The inner conductor 121 is used to transmit electrical signals. The inner insulating layer 122 is coated on the outer surface of the inner conductor 121 . The shielding layer 130 is coated on the inner insulating layer 122 .
[0029] Optional, such as Figure 3 As shown, the shielding pressure ring 200 includes a first sleeve 210 and a stop portion 220 bent and connected to the first sleeve 210. The first sleeve 210 is sleeved on the outward-turned shielding wire 110. One end of the first seal 300 is sleeved on the protective layer 140, and the other end is sleeved on the first sleeve 210. The stop portion 220 abuts against the end of the outward-turned shielding wire 110 away from the first seal 300, that is, the stop portion 220 abuts against the bent end of the outward-turned shielding wire 110.
[0030] In the process of putting the shielding pressure ring 200 onto the outward-turned shielding wire 110, the outward-turned shielding wire 110 will first be accommodated in the first sleeve 210. When the stop portion 220 abuts against the bent end of the outward-turned shielding wire 110, it indicates that the first sleeve 210 has been installed in place, that is, the stop portion 220 plays a stopping role; and the stop portion 220 can also cover the bent end of the outward-turned shielding wire 110, which can not only improve the shielding effect, but also protect the bent end of the outward-turned shielding wire 110.
[0031] Optionally, the first sealing member 300 can be a heat shrink tube, a rubber sleeve, waterproof cement or sealant, etc., which can seal the protective layer 140, the outward-turned shielding wire 110 and the first sleeve 210, thereby improving the air tightness and waterproofness of the cable shielding structure 10; and the first sealing member 300 can also apply pressure to the first sleeve 210, so that the first sleeve 210 can press the outward-turned shielding wire 110 to prevent poor contact between the first sleeve 210 and the outward-turned shielding wire 110.
[0032] Optional, such as Figure 4As shown, a plurality of first protruding rings 211 are formed on the outer wall of the first sleeve 210 at intervals. The first protruding rings 211 are disposed between the first sleeve 210 and the first sealing member 300. The first protruding rings 211 can not only further improve the airtightness and waterproofness between the first sleeve 210 and the first sealing member 300, but also increase the friction between the first sleeve 210 and the first sealing member 300, thereby preventing the first sealing member 300 from slipping off the first sleeve 210.
[0033] It should be noted that, in other embodiments, Figure 5 As shown, a plurality of first sealing protrusions 310 arranged at intervals and having the same function as the first protruding ring 211 can also be provided in the first sealing member 300. Some of the first sealing protrusions 310 are provided between the first sealing member 300 and the protective layer 140, and another portion of the first sealing protrusions 310 are provided between the first sealing member 300 and the first sleeve 210.
[0034] It is understandable that when the first sealing bead 310 is provided in the first sealing member 300 , the first bead ring 211 may not be provided on the outer wall of the first sleeve 210 .
[0035] Optional, such as Figure 3 and Figure 4 As shown, the shielding pressure ring 200 also includes a second sleeve 230, which is connected to the end of the stop portion 220 away from the first sleeve 210 and is sleeved on the outside of the inner insulation layer 122. The second sleeve 230 can not only further improve the shielding effect of the cable shielding structure 10, but also prevent the inner insulation layer 122 from being worn and punctured by the bent end of the outward-turned shielding wire 110 during the shaking of the core wire 120.
[0036] Optional, such as Figure 3 As shown, the cable shielding structure 10 also includes a second seal 400, one end of the second seal 400 is sleeved on the outside of the inner insulation layer 122, and the other end is sleeved on the second sleeve 230 to seal between the inner insulation layer 122 and the second sleeve 230, thereby further improving the air tightness and waterproofness of the cable shielding structure 10.
[0037] It should be noted that when the core wire 120 is installed in the sealed cavity, the cable shielding structure 10 may not be provided with the second sealing member 400 .
[0038] Optionally, the second sealing member 400 may be a heat shrink tube, a rubber sleeve, waterproof cement or sealant, etc.
[0039] Optional, such as Figure 4As shown, a plurality of second protruding rings 231 are formed on the outer wall of the second sleeve 230 at intervals. The second protruding rings 231 are disposed between the second sleeve 230 and the second sealing member 400. The second protruding rings 231 can not only further improve the airtightness and waterproofness between the second sleeve 230 and the second sealing member 400, but also increase the friction between the second sleeve 230 and the second sealing member 400, thereby preventing the second sealing member 400 from slipping off the second sleeve 230.
[0040] It should be noted that, in other embodiments, Figure 6 As shown, a plurality of second sealing protrusions 410 arranged at intervals and having the same function as the second protruding ring 231 can also be provided in the second sealing member 400, with some of the second sealing protrusions 410 being provided between the second sealing member 400 and the inner insulating layer 122, and another portion of the second sealing protrusions 410 being provided between the second sealing member 400 and the second sleeve 230.
[0041] It is understandable that when the second sealing bead 410 is provided in the second sealing member 400 , the second bead ring 231 may not be provided on the outer wall of the second sleeve 230 .
[0042] The present application also provides a connector, which includes a housing and the cable shielding structure 10 as described above. One end of the cable 100 with the core wire 120 exposed passes through the side wall of the housing and is electrically connected to the electronic components in the housing.
[0043] Optionally, the cable shielding structure 10 further includes a connecting locking piece 500 , which is sleeved on one side of the first sleeve 210 close to the stop portion 220 . The connecting locking piece 500 is used to fix the entire cable shielding structure 10 to the housing of the connector.
[0044] The manufacturing process of the cable shielding structure 10 is as follows:
[0045] 1. Peel off the protective layer 140 at one end of the cable 100 to expose the shielding layer 130;
[0046] 2. Strip the protective layer 140 from one end of the cable 100 and then sleeve the first sealing member 300 onto the end of the cable 100 from which the protective layer 140 has not been stripped.
[0047] 3. Fold the exposed shielding layer 130 backward to form an outward-turned shielding wire 110 and expose the core wire 120;
[0048] 4. Peel off one end of the protective layer 140 from the cable 100, and place the shielding pressure ring 200 on the outward-turned shielding wire 110 and press it tightly. Move the first seal 300 so that one end of the first seal 300 is placed on the protective layer 140 and the other end is placed on the first sleeve 210.
[0049] 5. Peel off one end of the protective layer 140 from the cable 100 , and sleeve one end of the second sealing member 400 onto the second sleeve 230 , and the other end onto the inner insulating layer 122 ;
[0050] 6. Peel off the protective layer 140 from one end of the cable 100 and sleeve the connecting locking piece 500 onto the side of the first sleeve 210 close to the stopper 220 .
[0051] The above description is only part of the implementation methods of the present application, and does not limit the scope of protection of the present application. Any equivalent device or equivalent process transformation made using the contents of the description and drawings of this application, or directly or indirectly used in other related technical fields, are also included in the scope of patent protection of this application.
Claims
1. A cable shielding structure, characterized in that: It includes a cable, a shielding pressure ring and a first seal. The cable is formed with an outward-turned shielding wire. The shielding pressure ring is sleeved on the outward-turned shielding wire. One end of the first seal is sleeved on the cable, and the other end of the first seal is sleeved on the shielding pressure ring.
2. The cable shielding structure according to claim 1, wherein: The cable includes a core wire, a shielding layer and a protective layer. The shielding layer is covered on the core wire, and the protective layer is covered on the shielding layer. The protective layer is stripped off at one end of the cable and the shielding layer is turned back to form the outward-turned shielding wire and expose the core wire.
3. The cable shielding structure according to claim 2, wherein: The shielding pressure ring includes a first sleeve and a stop portion bent and connected to the first sleeve. The first sleeve is sleeved on the outward-turned shielding wire. One end of the first seal is sleeved on the protective layer, and the other end is sleeved on the first sleeve. The stop portion abuts against the end of the outward-turned shielding wire away from the first seal.
4. The cable shielding structure according to claim 3, characterized in that: A plurality of first convex rings arranged at intervals are formed on the outer wall of the first sleeve, and the first convex rings are arranged between the first sleeve and the first sealing member.
5. The cable shielding structure according to claim 3, wherein: The shielding pressure ring further includes a second sleeve, which is connected to an end of the stopper away from the first sleeve and is sleeved on the core wire.
6. The cable shielding structure according to claim 5, characterized in that: The cable shielding structure further includes a second seal, one end of the second seal is sleeved on the core wire, and the other end of the second seal is sleeved on the second sleeve.
7. The cable shielding structure according to claim 6, characterized in that: A plurality of second convex rings arranged at intervals are formed on the outer wall of the second sleeve, and the second convex rings are arranged between the second sleeve and the second sealing member.
8. The cable shielding structure according to claim 6, wherein: The first sealing member and the second sealing member are both cylindrical, and a first sealing convex ring is formed in the first sealing member, and a second sealing convex ring is formed in the second sealing member.
9. The cable shielding structure according to claim 1, wherein: The cable shielding structure further includes a connecting locking piece, which is sleeved on the shielding pressure ring.
10. A connector, characterized in that: The invention comprises the cable shielding structure according to any one of claims 1 to 9.