Motor rotor for dust collector
By setting up positioning arc plates and positioning end rings in the vacuum cleaner motor rotor, winding copper wire winding and rotor fan blade design, the problems of heat accumulation and structural instability of the motor rotor in a small closed space are solved, the heat dissipation efficiency and stability are improved, and the service life is extended.
Patent Information
- Application Number
- CN202421693617.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-17
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-17
AI Technical Summary
The existing vacuum cleaner motor rotor is prone to heat accumulation due to high-strength operation in a small enclosed space, and its structure is unstable, which affects working efficiency and life.
By providing a positioning arc plate and positioning end ring on the outside of the rotor core, the winding copper wire is wound on the winding branch and accelerates air circulation through the rotor fan blades to improve heat dissipation efficiency and structural stability.
It effectively improves the heat dissipation efficiency and structural stability of the motor rotor and extends the service life.
Smart Images

Figure CN223206906U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of vacuum cleaner motors, in particular to a motor rotor for a vacuum cleaner. Background Art
[0002] The vacuum cleaner motor is the core component of the vacuum cleaner. It is mainly responsible for generating suction and driving the fan to rotate, thereby sucking in dust and debris. The quality of the vacuum cleaner motor directly affects the cleaning effect and service life of the vacuum cleaner. Usually, the internal space of the vacuum cleaner is closed, the motor specifications are small, and the use intensity is high.
[0003] For example, the rotor structure and motor disclosed in publication number CN112713680A adopt this structural design, which eliminates the need to machine keyways, ridges, and other structures on the shaft, making the rotor structure more streamlined, which helps reduce the number of machining steps and the difficulty of machining, thereby reducing the cost of the rotor structure.
[0004] However, the above-mentioned motor and its internal rotor structure still have the following problems during actual use: this type of motor has a small internal space when working, but has a high intensity of use. Therefore, the continuously working rotor structure is prone to aggravating its heat generation under the effect of electromagnetic drive. The internal air duct space is small, which is not conducive to taking away the heat generated by the motor. At the same time, the various components of the rotor structure are easily damaged due to their own structure under high-speed rotation, thereby affecting the working efficiency and life of the rotor structure.
[0005] Therefore, we propose a motor rotor for a vacuum cleaner to solve the above problems. Utility Model Content
[0006] The purpose of the present utility model is to provide a motor rotor for a vacuum cleaner, in order to solve the problem that the existing motor has a small internal space but a high intensity of use. Therefore, the rotor structure that works continuously is prone to aggravating its heat generation under the effect of electromagnetic drive, and the internal air duct space is small, which is not conducive to taking away the heat generated by the motor. At the same time, the various components of the rotor structure are easily damaged due to their own structure under high-speed rotation, thereby affecting the working efficiency and life of the rotor structure.
[0007] To achieve the above-mentioned object, the present invention provides the following technical solution: a motor rotor for a vacuum cleaner, comprising a driving shaft, a rotor core fixedly mounted on the outer wall of the driving shaft at equal distances;
[0008] The outer ends of the rotor cores are equidistantly provided with winding branches fixed at equal angles, and winding guide grooves are provided between adjacent winding branches at the outer ends of the rotor cores;
[0009] The driving shaft is also provided with positioning end rings at both upper and lower ends, and the inner center positions of the symmetrically arranged positioning end rings are both provided with through slots;
[0010] The outside of the driving shaft is provided with rotor guide bars at equal angles, and the upper and lower ends of the rotor guide bars provided at equal angles are respectively fixedly connected to the inner walls of the positioning end rings at the upper and lower sides of the driving shaft.
[0011] Preferably, positioning brackets are installed on the upper and lower sides of the driving shaft, and positioning arc plates are arranged at equal angles on the inner sides of the upper and lower positioning brackets, and the upper and lower ends of the positioning arc plates arranged at equal angles are fixedly connected to the inner sides of the upper and lower positioning brackets, and the symmetrically arranged positioning brackets are respectively installed on the upper and lower sides of the rotor core arranged at equal distances.
[0012] Preferably, the positioning arc plates arranged at equal angles are fixedly installed in the winding guide grooves opened on the outside of the rotor core, and the positioning arc plates arranged at equal angles are distributed in a one-to-one correspondence with the opened winding guide grooves, and the positioning arc plates and the winding guide grooves on the outside of the rotor core are fitly connected to each other.
[0013] Preferably, the outer walls of the winding branches arranged at equal angles at the outer ends of the rotor cores arranged at equal distances are wound with winding copper wires, and the winding copper wires connect the rotor cores arranged at equal distances and the positioning arc plates fitted inside the winding guide grooves, and the winding copper wires and the positioning arc plates are distributed in a one-to-one correspondence.
[0014] Preferably, the rotor bars arranged at equal angles are installed inside the winding guide grooves on the outside of the rotor core, and the rotor bars arranged at equal distances are staggered between the winding guide grooves, and the positioning end rings at the upper and lower ends of the rotor bars are fitted on the outside of the rotor core, and the rotor core is covered by the positioning end rings on the upper and lower sides.
[0015] Preferably, the rotor blades are fixed at equal angles on the outside of the symmetrically arranged positioning end rings, and the positioning end rings drive the external rotor blades to rotate to eliminate the heat of the motor and improve the heat dissipation efficiency through air flow.
[0016] Compared with the prior art, the beneficial effects of the present invention are as follows: the motor rotor for a vacuum cleaner is provided with positioning arc plates on the outside of the rotor core distributed at equal intervals, and the winding copper wire is wound so that it can be driven by electromagnetic force during subsequent operation, and the rotor blades following the outside of the positioning end ring can accelerate the air circulation inside the motor, thereby improving the heat dissipation efficiency of the rotor structure and the internal components of the motor. The specific contents are as follows:
[0017] 1. Install the rotor cores at equal distances on the outer wall of the drive shaft. Install positioning arc plates in the winding guide grooves on the outer side of the rotor cores. Place positioning brackets on the outer sides of the upper and lower rotor cores so that the positioning arc plates can be positioned and connected through symmetrically arranged positioning brackets to limit the position of the rotor cores. At the same time, wind the winding copper wires around the winding branches arranged at equal distances on the outer ends of the rotor cores. The winding branches support the winding copper wires so that they can be driven by electromagnetic force in subsequent operations.
[0018] 2. The symmetrically arranged positioning end rings fit together with the rotor core, and the rotor bars are installed inside the winding guide grooves, so that the winding branches and the rotor bars are staggered, and the positioning end rings are used to fix the rotor bars set at equal angles, so that the rotor core can improve its stability during operation. At the same time, when the positioning end rings drive the rotor blades to rotate, the air circulation inside the motor can be accelerated, so as to improve the heat dissipation efficiency of the rotor structure and internal components of the motor. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the utility model;
[0020] Figure 2 This is a schematic diagram of the three-dimensional structure of the rotor core of the utility model;
[0021] Figure 3 For this utility model Figure 2 A in the middle is an enlarged structural diagram;
[0022] Figure 4 This is a schematic diagram of the rotor guide bar installation structure of the utility model;
[0023] Figure 5 This is a schematic diagram of the rotor core installation structure of the utility model;
[0024] Figure 6 This is a schematic diagram of the three-dimensional structure of the positioning arc plate of the utility model.
[0025] In the figure: 1. Drive shaft; 2. Rotor core; 3. Winding branch; 4. Winding guide groove; 5. Positioning end ring; 6. Through slot; 7. Rotor guide bar; 8. Positioning bracket; 9. Positioning arc plate; 10. Winding copper wire; 11. Rotor blade. DETAILED DESCRIPTION
[0026] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the implementation regulations described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0027] See also Figures 1-6 , the utility model provides the following technical solutions:
[0028] Embodiment 1: In order to solve the problems existing in the use of the existing motor stator, this embodiment adopts the following technical scheme, which is a motor rotor for a vacuum cleaner, including a driving shaft 1, and a rotor core 2 fixedly installed on the outer wall of the driving shaft 1 at equal distances; the outer ends of the rotor cores 2 arranged at equal distances are fixedly provided with winding branches 3 at equal angles, and a winding guide groove 4 is opened between adjacent winding branches 3 at the outer ends of the rotor core 2; positioning brackets 8 are sleeved and installed on the upper and lower sides of the driving shaft 1, and positioning arc plates 9 are arranged at equal angles on the inner sides of the upper and lower positioning brackets 8, and the upper and lower ends of the positioning arc plates 9 arranged at equal angles are fixedly connected to the inner sides of the upper and lower positioning brackets 8, and the symmetrically arranged positioning brackets 8 are respectively installed on the upper and lower sides of the rotor core 2 arranged at equal distances;
[0029] The positioning arc plates 9 arranged at equal angles are fixedly installed in the winding guide grooves 4 opened on the outside of the rotor core 2, and the positioning arc plates 9 arranged at equal angles are distributed in a one-to-one correspondence with the opened winding guide grooves 4, and the positioning arc plates 9 and the winding guide grooves 4 on the outside of the rotor core 2 are fitted and connected to each other; the outer walls of the winding branches 3 arranged at equal angles on the outer ends of the rotor core 2 arranged at equal distances are wound with winding copper wires 10, and the winding copper wires 10 connect the rotor core 2 arranged at equal distances and the positioning arc plates 9 fitted inside the winding guide grooves 4, and the winding copper wires 10 and the positioning arc plates 9 are distributed in a one-to-one correspondence;
[0030] like Figure 2 、 Figure 5-Figure 6 As shown, first, the rotor core 2 is fixedly installed on the middle outer wall of the driving shaft 1 at equal distances, so that the rotor core 2 arranged at equal distances is a whole. Then, a positioning arc plate 9 is installed in the winding guide groove 4 opened on the outer side of the rotor core 2, so that the positioning arc plate 9 and the inner wall of the winding guide groove 4 on the outer side of the rotor core 2 are in contact with each other, and the positioning bracket 8 is installed through the upper and lower ends of the driving shaft 1, so that it is in contact with the outer side of the rotor core 2 on the upper and lower sides, so that the positioning arc plate 9 is positioned and connected by the symmetrically arranged positioning bracket 8, and the positioning bracket 8 and the positioning arc plate 9 distributed as a whole are used to limit the rotor core 2. At the same time, the winding copper wire 10 is wound on the winding branches 3 arranged at equal distances on the outer end of the rotor core 2, and the winding copper wire 10 is supported by the winding branches 3 so that it can be driven by electromagnetic force in subsequent work;
[0031] Example 2: In order to solve the problems existing in the use of the existing motor stator, this embodiment adopts the following technical solutions: positioning end rings 5 are provided at the upper and lower ends of the driving shaft 1, and the inner center positions of the symmetrically arranged positioning end rings 5 are each provided with a through slot 6; wherein, rotor guide bars 7 are provided at equal angles on the outside of the driving shaft 1, and the upper and lower ends of the rotor guide bars 7 arranged at equal angles are respectively fixedly connected to the inner walls of the positioning end rings 5 on the upper and lower sides of the driving shaft 1;
[0032] The rotor bars 7, which are arranged at equal angles, are installed inside the winding guide slots 4 on the outside of the rotor core 2. The rotor bars 7 and the winding guide slots 4, which are arranged at equal distances, are staggered. The positioning end rings 5 at the upper and lower ends of the rotor bars 7 are fitted on the outside of the rotor core 2, and the rotor core 2 is covered by the positioning end rings 5 on the upper and lower sides. The rotor blades 11 are fixed at equal angles on the outside of the symmetrically arranged positioning end rings 5. The positioning end rings 5 drive the external rotor blades 11 to rotate, thereby eliminating the heat of the motor and improving the heat dissipation efficiency through air flow.
[0033] like Figure 1 、 Figure 4 As shown, first, the symmetrically arranged positioning end rings 5 are sleeved and installed on the upper and lower outer walls of the driving shaft 1 through the through slots 6 opened inside, so that the symmetrically arranged positioning end rings 5 and the rotor core 2 fit each other, and at the same time, the rotor guide bars 7 are installed inside the winding guide grooves 4 opened at equal angles on the outside of the rotor core 2, so that the winding branches 3 and the rotor guide bars 7 are staggered, and the positioning end rings 5 on the upper and lower sides are used to fix the rotor guide bars 7 set at equal angles, so that the rotor core 2 improves stability during operation, and at the same time, the rotor blades 11 installed at equal angles on the outside of the positioning end rings 5 accelerate the internal air circulation through the rotor blades 11 when following the rotation, so as to improve the heat dissipation efficiency of the rotor structure and the internal components of the motor.
[0034] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A motor rotor for a vacuum cleaner, comprising a drive shaft (1), and a rotor core (2) fixedly mounted at equal distances on the outer wall of the drive shaft (1); Winding branches (3) are fixedly arranged at equal angles on the outer ends of the rotor cores (2) arranged at equal distances, and winding guide grooves (4) are provided between adjacent winding branches (3) at the outer ends of the rotor cores (2); It is characterized by: Also includes: The upper and lower ends of the driving shaft (1) are both provided with positioning end rings (5), and the inner center positions of the symmetrically arranged positioning end rings (5) are both provided with through slots (6); The drive shaft (1) is provided with rotor guide bars (7) at equal angles on the outside, and the upper and lower ends of the rotor guide bars (7) provided at equal angles are respectively fixedly connected to the inner walls of the positioning end rings (5) at the upper and lower sides of the drive shaft (1).
2. The motor rotor for a vacuum cleaner according to claim 1, characterized in that: Positioning brackets (8) are sleeved and installed on both upper and lower sides of the driving shaft (1), and positioning arc plates (9) are arranged at equal angles on the inner sides of the upper and lower positioning brackets (8), and the upper and lower ends of the positioning arc plates (9) arranged at equal angles are fixedly connected to the inner sides of the upper and lower positioning brackets (8), and the symmetrically arranged positioning brackets (8) are respectively installed on the upper and lower sides of the rotor core (2) arranged at equal distances.
3. The motor rotor for a vacuum cleaner according to claim 2, characterized in that: The positioning arc plates (9) arranged at equal angles are fixedly installed in the winding guide grooves (4) opened on the outer side of the rotor core (2), and the positioning arc plates (9) arranged at equal angles are distributed in a one-to-one correspondence with the opened winding guide grooves (4), and the positioning arc plates (9) and the winding guide grooves (4) opened on the outer side of the rotor core (2) are fitted and connected to each other.
4. The motor rotor for a vacuum cleaner according to claim 1, characterized in that: The outer walls of the winding branches (3) arranged at equal angles at the outer ends of the rotor cores (2) arranged at equal distances are wound with winding copper wires (10), and the winding copper wires (10) connect the rotor cores (2) arranged at equal distances and the positioning arc plates (9) arranged in contact with the inside of the winding guide grooves (4), and the winding copper wires (10) and the positioning arc plates (9) are distributed in a one-to-one correspondence.
5. The motor rotor for a vacuum cleaner according to claim 1, characterized in that: The rotor bars (7) arranged at equal angles are installed inside the winding guide grooves (4) outside the rotor core (2), and the rotor bars (7) and the winding guide grooves (4) arranged at equal distances are staggered, and the positioning end rings (5) at the upper and lower ends of the rotor bars (7) are fitted on the outside of the rotor core (2), and the rotor core (2) is covered by the positioning end rings (5) at the upper and lower sides.
6. The motor rotor for a vacuum cleaner according to claim 1, characterized in that: The rotor blades (11) are fixedly arranged at equal angles outside the symmetrically arranged positioning end ring (5), and the positioning end ring (5) drives the external rotor blades (11) to rotate, thereby eliminating the heat of the motor and improving the heat dissipation efficiency through air flow.
Citation Information
Patent Citations
Rotor structure and motor
CN112713680A