Condensate water sedimentation tank of color masterbatch extruder
By designing the condensate sedimentation tank of the masterbatch extruder, and using separation components and natural settlement technology, the problem of water resource waste in masterbatch processing is solved, and the recycling and cost reduction of water is achieved.
Patent Information
- Application Number
- CN202422407443.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-30
AI Technical Summary
In the prior art, the cleaning of debris and impurities generated during the processing of color masterbatches leads to waste of water resources and increased production costs.
A color masterbatch extruder condensed water sedimentation tank is designed, and the pool body is divided into multiple chambers through the separation assembly, and impurities and clear water are separated by natural settlement to realize the recycling of water.
Reduce water consumption, avoid waste of water resources, and reduce production costs.
Smart Images
Figure CN223209058U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of color masterbatch, in particular to a condensed water sedimentation tank for a color masterbatch extruder. Background Art
[0002] During the processing of masterbatch, some masterbatch extrusion debris is generated due to the mutual extrusion and collision between the masterbatch, or some impurities are inevitably present in the masterbatch itself. In the existing technology, these debris or impurities are extracted by vacuum conveying and then mixed with running water to prevent air pollution. However, this causes a waste of water resources and increases production costs. Utility Model Content
[0003] The utility model aims to provide a condensed water sedimentation tank for a masterbatch extruder.
[0004] The utility model provides a masterbatch extruder condensate sedimentation tank, comprising a tank body, a water inlet pipe (31) and a partition assembly; the tank body is provided with a water outlet hole (12); the partition assembly is arranged in the tank body to divide the tank body into a plurality of chambers; one end of the water inlet pipe (31) is close to the bottom of the tank body.
[0005] Preferably, the pool body includes a first cone barrel (15), a second cone barrel (16), a third cone barrel (17), a square barrel (18) and a fence (11); the first cone barrel (15), the second cone barrel (16) and the third cone barrel (17) are of the same structure and size; the bottom size of the first cone barrel (15) is smaller than the top opening size; the first cone barrel (15), the second cone barrel (16), the third cone barrel (17) and the square barrel (18) are connected in sequence; the fence (11) is fixed on the first cone barrel (15), the second cone barrel (16), the third cone barrel (17) and the square barrel (18). The top of the square barrel (18); the partition assembly includes a first partition plate (22) and a second partition plate (23); the first partition plate (22) is vertically fixed at the connection between the first conical barrel (15) and the second conical barrel (16); the second partition plate (23) is fixed to an end of the third conical barrel (17) away from the second conical barrel (16), and the pool body is divided into a first chamber, a second chamber (43) and a third chamber (44) by the first partition plate (22) and the second partition plate (23); the water inlet pipe (31) is fixed in the second chamber (43).
[0006] Preferably, a first overflow pipe (24) is installed near the top of the first partition plate (22).
[0007] Preferably, the top of the second partition plate (23) is serrated; and the water outlet hole (12) is provided near the bottom of the square barrel (18).
[0008] Preferably, the partition assembly further comprises a third partition plate (21); the third partition plate (21) is fixed in the first chamber, dividing the first chamber into a left chamber (42) and a right chamber (41); a first groove (19) is provided at the bottom of the third partition plate (21); the water outlet (12) is provided near the top of the enclosure (11) of the left chamber (42).
[0009] Preferably, the first conical barrel (15), the second conical barrel (16) and the third conical barrel (17) are all provided with a sewage outlet (14) near the bottom.
[0010] Preferably, the masterbatch extruder condensate sedimentation tank provided by the present invention further includes an umbrella-shaped guide plate (32); the guide plate (32) is fixed directly below the water inlet pipe (31).
[0011] Preferably, the outer wall of the enclosure (11) is further fixed with reinforcing ribs (13).
[0012] The condensate sedimentation tank for the masterbatch extruder provided by the present invention is configured such that sewage mixed with impurities or debris flows into the tank body through the water inlet pipe (31), the impurities or debris settle naturally in the tank body and sink to the bottom of the tank body, the clear water at the top flows into other chambers through overflow, the water in the other chambers enters the external system again and is mixed with the debris or impurities before entering the water inlet pipe (31), thereby completing the water circulation, reducing water consumption, and avoiding the waste of water resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 This is a schematic structural diagram of the condensate sedimentation tank of the masterbatch extruder according to the present invention from a first perspective;
[0014] Figure 2 This is a schematic structural diagram from a second perspective of the condensate sedimentation tank of the masterbatch extruder according to the present invention;
[0015] Figure 3 This is a schematic structural diagram of the condensate sedimentation tank of the masterbatch extruder according to the present invention from a third perspective;
[0016] Figure 4 This is a schematic structural diagram of the cross-section of the condensate sedimentation tank of the masterbatch extruder according to the present invention from the first perspective;
[0017] Figure 5 This is a schematic structural diagram of the cross-section of the condensate sedimentation tank of the masterbatch extruder according to the present invention from a second viewing angle;
[0018] Figure 6 for Figure 4 Enlarged schematic diagram of the structure of part A in the middle. DETAILED DESCRIPTION
[0019] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0020] like Figures 1-6 As shown, the condensate sedimentation tank for the masterbatch extruder provided in this embodiment includes a tank body, a water inlet pipe 31, and a partition assembly; the tank body is provided with a water outlet 12; the partition assembly is arranged in the tank body to divide the tank body into multiple chambers; one end of the water inlet pipe 31 is close to the bottom of the tank body. Those skilled in the art will understand that sewage mixed with impurities or debris flows into the tank body through the water inlet pipe 31, and the impurities or debris sink to the bottom of the tank body through natural sedimentation in the tank body. The clear water at the top flows into other chambers through overflow. The water in the other chambers enters the external system again, mixes with the debris or impurities, and then enters the water inlet pipe 31, thereby completing the water cycle, thereby reducing water consumption and avoiding waste of water resources.
[0021] Furthermore, the pool body includes a first cone barrel 15, a second cone barrel 16, a third cone barrel 17, a square barrel 18 and a fence 11; the first cone barrel 15, the second cone barrel 16 and the third cone barrel 17 have the same structure and size; the bottom size of the first cone barrel 15 is smaller than the top opening size; the first cone barrel 15, the second cone barrel 16, the third cone barrel 17 and the square barrel 18 are connected in sequence; the fence 11 is fixed on the top of the first cone barrel 15, the second cone barrel 16, the third cone barrel 17 and the square barrel 18; the partition assembly includes a first partition plate 22 and a second partition plate 23; the first partition plate 22 is vertically fixed at the connection between the first cone barrel 15 and the second cone barrel 16; the second partition plate 23 is fixed at the end of the third cone barrel 17 away from the second cone barrel 16, and the pool body is divided into a first chamber, a second chamber 43 and a third chamber 44 by the first partition plate 22 and the second partition plate 23; the water inlet pipe 31 is fixed in the second chamber 43. Those skilled in the art will appreciate that, after the sewage enters the second chamber 43 from the water inlet pipe 31 , impurities or debris in the sewage will settle into the second cone barrel 16 and the third cone barrel 17 through natural sedimentation.
[0022] Furthermore, a first overflow pipe 24 is installed near the top of the first partition plate 22. Those skilled in the art will understand that the water in the upper part of the second chamber 43 flows into the first chamber through the first overflow pipe 24.
[0023] Furthermore, the top of the second partition plate 23 is serrated, and the water outlet 12 is provided near the bottom of the square barrel 18. Those skilled in the art will appreciate that the serrated second partition plate 23 allows water in the second chamber 43 to overflow into the third chamber 44. Furthermore, the serrated second partition plate 23 can increase the flow of floating objects from the second chamber 43 into the first chamber, with the third chamber 44 being used to collect the floating objects.
[0024] Furthermore, the partition assembly includes a third partition plate 21, which is secured within the first chamber, dividing the first chamber into a left chamber 42 and a right chamber 41. A first groove 19 is provided at the bottom of the third partition plate 21, and the water outlet 12 is provided near the top of the enclosure 11 of the left chamber 42. Those skilled in the art will appreciate that the third partition plate 21 prevents scum from entering the left chamber 42 from the right chamber 41, thereby improving sewage filtration.
[0025] Furthermore, the first cone barrel 15, the second cone barrel 16 and the third cone barrel 17 are each provided with a sewage outlet 14 near the bottom. Those skilled in the art will understand that the sewage outlet 14 is used to discharge debris deposited in the cone barrel.
[0026] Furthermore, the masterbatch extruder condensate settling tank provided in this embodiment further includes an umbrella-shaped guide plate 32, which is fixed directly below the water inlet pipe 31. Those skilled in the art will appreciate that the umbrella-shaped guide plate 32 can guide impurities or debris into the second conical barrel 16 or the third conical barrel 17.
[0027] Furthermore, reinforcing ribs 13 are fixed to the outer wall of the enclosure 11 .
[0028] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A condensate sedimentation tank for a masterbatch extruder, characterized in that: The invention comprises a pool body, a water inlet pipe (31) and a partition assembly; the pool body is provided with a water outlet hole (12); the partition assembly is arranged in the pool body to divide the pool body into a plurality of chambers; one end of the water inlet pipe (31) is close to the bottom of the pool body.
2. The condensate sedimentation tank for the masterbatch extruder according to claim 1, characterized in that: The pool body comprises a first cone barrel (15), a second cone barrel (16), a third cone barrel (17), a square barrel (18) and a fence (11); the first cone barrel (15), the second cone barrel (16) and the third cone barrel (17) are of the same structure and size; the bottom size of the first cone barrel (15) is smaller than the top opening size; the first cone barrel (15), the second cone barrel (16), the third cone barrel (17) and the square barrel (18) are connected in sequence; the fence (11) is fixed on the first cone barrel (15), the second cone barrel (16), the third cone barrel (17), the square barrel (18) and the fence (11); the first cone barrel (15), the second cone barrel (16), the third cone barrel (17) and the square barrel (18) are connected in sequence; the fence (11) is fixed on the first cone barrel (15), the second cone barrel (16), the third cone barrel (17) and the square barrel (18) The top of the barrel (18); the partition assembly includes a first partition plate (22) and a second partition plate (23); the first partition plate (22) is vertically fixed at the connection between the first conical barrel (15) and the second conical barrel (16); the second partition plate (23) is fixed to an end of the third conical barrel (17) away from the second conical barrel (16), and the pool body is divided into a first chamber, a second chamber (43) and a third chamber (44) by the first partition plate (22) and the second partition plate (23); the water inlet pipe (31) is fixed in the second chamber (43).
3. The condensate sedimentation tank for the masterbatch extruder according to claim 2, characterized in that: A first overflow pipe (24) is installed near the top of the first dividing plate (22).
4. The condensate sedimentation tank for the masterbatch extruder according to claim 3, characterized in that: The top of the second partition plate (23) is serrated; and the water outlet hole (12) is provided near the bottom of the square barrel (18).
5. The condensate sedimentation tank for the masterbatch extruder according to claim 4, characterized in that: The partition assembly further comprises a third partition plate (21); the third partition plate (21) is fixed in the first chamber, dividing the first chamber into a left chamber (42) and a right chamber (41); a first groove (19) is provided at the bottom of the third partition plate (21); the water outlet (12) is provided at a position near the top of the enclosure (11) of the left chamber (42).
6. The condensate sedimentation tank for the masterbatch extruder according to claim 5, characterized in that: The first conical barrel (15), the second conical barrel (16) and the third conical barrel (17) are all provided with sewage outlets (14) near the bottom.
7. The condensate sedimentation tank for the masterbatch extruder according to claim 6, characterized in that: It also includes an umbrella-shaped guide plate (32); the guide plate (32) is fixed directly below the water inlet pipe (31).
8. The condensate sedimentation tank for the masterbatch extruder according to claim 7, characterized in that: The outer wall of the enclosure (11) is also fixed with a reinforcing rib (13).