Mechanical oil removal device matched with desorption waste gas treatment
By designing components such as the primary filter mesh, air guide plate, settlement plate and stainless steel corrugated filler layer in the mechanical oil removal device, the problem of poor oil removal effect when activated carbon desorbs the waste gas is solved, and efficient oil removal and convenient maintenance are achieved at different wind speeds.
Patent Information
- Application Number
- CN202422507917.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-17
AI Technical Summary
In the prior art, activated carbon will desorb the oil-containing waste gas during the desorption process, and the raw oil degasser has requirements for wind speed, resulting in poor oil removal effect when the wind speed is too fast and there are many restrictions.
A mechanical oil removal device is designed, including a primary filter screen, air guide plate, settlement plate, stainless steel corrugated filler layer and final filter screen. Through preliminary blocking, settlement and multi-layer filtration, it can adapt to the exhaust gas oil removal needs of different wind speeds, and adopt a convenient detachable design to facilitate equipment maintenance.
Effective exhaust gas oil removal under different wind speed conditions is achieved, and the device components are easy to replace, simplifying the maintenance process and improving oil removal efficiency.
Smart Images

Figure CN223209225U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste gas oil removal, in particular to a mechanical oil removal device for supporting treatment of desorbed waste gas. Background Art
[0002] Oily waste gas is a common source of pollution in chemical fiber plants, refineries, chemical plants, oil production plants, paint plants, and enameled wire plants. Its composition is complex and difficult to treat. Direct discharge without treatment can severely harm environmental quality. Activated carbon, as an adsorbent, is commonly used in high-volume, low-concentration VOC treatment. Because activated carbon releases oily waste gas during desorption, conventional degreasers utilize sedimentation degreasing, which imposes certain wind speed requirements. Excessively high wind speeds prevent effective oil removal, leading to significant limitations.
[0003] Therefore, the market urgently needs to develop a mechanical oil removal device for processing desorbed waste gas to solve the above-mentioned technical problems. Utility Model Content
[0004] The purpose of the present utility model is to provide a mechanical oil removal device for the treatment of desorbed waste gas, so as to solve the problem raised in the above background technology that activated carbon will desorb oil-containing waste gas during desorption, and the original oil remover adopts a sedimentation oil removal form, which has certain requirements on the wind speed. Once the wind speed is too fast, the oil cannot be effectively removed, which has many limitations.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a mechanical oil removal device for supporting the treatment of desorbed exhaust gas, comprising an exhaust gas oil removal box, an internal air inlet end of the exhaust gas oil removal box is installed with a primary filter screen, the side surface of the primary filter screen is installed with an air guide plate, the internal air outlet end of the exhaust gas oil removal box is installed with a final filter screen, the primary filter screen and the final filter screen are both detachable structures from the exhaust gas oil removal box, a wind shield and a sedimentation plate are installed inside the exhaust gas oil removal box, the sedimentation plate is located directly below the wind shield, a lifting basket is installed inside the exhaust gas oil removal box, a stainless steel corrugated packing layer is installed inside the lifting basket, a first oil outlet cone hopper and a second oil outlet cone hopper are respectively provided at the bottom end of the exhaust gas oil removal box, the lower ends of the first oil outlet cone hopper and the second oil outlet cone hopper are both installed with oil outlet pipes, and a switch control valve is installed on the oil outlet pipe.
[0006] Based on the above, an air inlet pipe is installed at one end of the exhaust gas deoiling box body, and an exhaust pipe is installed at the other end of the exhaust gas deoiling box body.
[0007] Based on the above, a limit bracket is installed on the exhaust gas deoiling box, and a slot structure is provided on the lower end surface of the limit bracket, which is respectively fixed to the primary filter and the final filter.
[0008] Based on the above, both sides of the slot structure are provided with limiting clamping blocks, and the limiting clamping blocks are fixedly connected to the limiting clamping frame through locking bolts.
[0009] Based on the above, the upper and lower ends of the interior of the exhaust gas deoiling box are respectively welded with baffle structures, the inner surface of the baffle structure is provided with a triangular support block, and the outer surface of the basket is provided with a bearing tray, which is fitted and fixed to the triangular support block.
[0010] Based on the above, an air inlet slot is provided on one side surface of the basket, an exhaust slot is provided on the bottom surface of the basket, a cover plate structure is installed above the basket, and a detachable structure is provided between the cover plate structure and the exhaust gas deoiling tank body.
[0011] Based on the above, a support frame is installed at the bottom end of the exhaust gas deoiling tank body, four support frames are provided, and the support frames are fixedly connected to the exhaust gas deoiling tank body by welding.
[0012] Compared with the prior art, the beneficial effects of the present invention are:
[0013] (1) The utility model sets a primary filter to initially block larger debris in the exhaust gas. The wind guide plate and the wind shield guide the exhaust gas to the sedimentation plate for initial sedimentation and oil removal. The exhaust gas enters the stainless steel corrugated packing layer in the basket for further filtration and oil removal. Finally, it passes through multiple layers of final filter screens and goes to the next processing step. The filtered oil is sent to the oil-water separator from the oil outlet cone for further treatment. It can adapt to the oil removal needs of oil-containing exhaust gas with different wind speeds and has the advantage of good filtering and oil removal effect.
[0014] (2) The utility model adopts a convenient detachable installation design for the primary filter screen, the cover plate structure, the final filter screen and the stainless steel corrugated packing layer, which has the advantage of easy assembly and disassembly, and is convenient for replacing equipment components, making the daily maintenance of this device simpler and more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall internal installation structure of the utility model;
[0016] Figure 2 This is a schematic diagram of the partial installation structure of the utility model;
[0017] Figure 3 This is an enlarged structural diagram of point A of the present invention.
[0018] In the figure: 1. Inlet pipe; 2. Primary filter; 3. Air guide plate; 4. Sedimentation plate; 5. First oil outlet cone; 6. Wind shield; 7. Exhaust gas oil removal box; 8. Cover structure; 9. Lifting basket; 10. Stainless steel corrugated packing layer; 11. Final filter; 12. Switch control valve; 13. Oil outlet pipe; 14. Second oil outlet cone; 15. Exhaust pipe; 16. Support frame; 17. Inlet slot; 18. Exhaust slot; 19. Baffle structure; 20. Load-bearing support plate; 21. Triangular support block; 22. Slot structure; 23. Limit bracket; 24. Locking bolt; 25. Limit clamp. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] See also Figure 1-3 The utility model provides an embodiment of a mechanical oil removal device for processing desorbed exhaust gas, comprising an exhaust gas deoiling box body 7, an internal air inlet end of the exhaust gas deoiling box body 7 is installed with a primary filter screen 2, a side surface of the primary filter screen 2 is installed with an air guide plate 3, an internal air outlet end of the exhaust gas deoiling box body 7 is installed with a final filter screen 11, and the primary filter screen 2 and the final filter screen 11 are both detachable structures from the exhaust gas deoiling box body 7, a wind shield plate 6 and a sedimentation plate 4 are installed inside the exhaust gas deoiling box body 7, and the sedimentation plate 4 is located directly below the wind shield plate 6, a lifting basket 9 is installed inside the exhaust gas deoiling box body 7, a stainless steel corrugated packing layer 10 is installed inside the lifting basket 9, and a first oil outlet cone hopper 5 and a second oil outlet cone hopper 14 are respectively provided at the bottom end of the exhaust gas deoiling box body 7, and the lower ends of the first oil outlet cone hopper 5 and the second oil outlet cone hopper 14 are both installed with an oil outlet pipe 13, and the oil outlet pipe 13 is installed with a switch control valve 12.
[0021] Furthermore, an air intake pipe 1 is installed at one end of the exhaust gas deoiling tank 7, and an exhaust pipe 15 is installed at the other end of the exhaust gas deoiling tank 7. The air intake pipe 1 is conveniently used to transport the exhaust gas to the exhaust gas deoiling tank 7 for filtering and deoiling, and the exhaust pipe 15 is used to discharge the gas after deoiling and filtration.
[0022] Furthermore, a limit bracket 23 is installed on the exhaust gas oil removal box 7, and a slot structure 22 is provided on the lower end surface of the limit bracket 23. The slot structure 22 is respectively connected and fixed to the primary filter 2 and the final filter 11, so as to facilitate the rapid installation and fixation of the primary filter 2 and the final filter 11.
[0023] Furthermore, limiting clamping blocks 25 are provided on both sides of the slot structure 22. The limiting clamping blocks 25 are fixedly connected to the limiting clamping frame 23 through locking bolts 24, thereby further achieving a tight connection and limiting fixation.
[0024] Furthermore, a baffle structure 19 is welded and fixed to the upper and lower ends of the interior of the exhaust gas oil removal tank body 7, and a triangular support block 21 is provided on the inner surface of the baffle structure 19. A bearing plate 20 is provided on the outer surface of the basket 9. The bearing plate 20 is fitted and fixed to the triangular support block 21, which facilitates the quick installation and fixation of the basket 9.
[0025] Furthermore, an air inlet slot 17 is provided on one side surface of the basket 9, an exhaust slot 18 is provided on the bottom surface of the basket 9, a cover plate structure 8 is installed above the basket 9, and a detachable structure is provided between the cover plate structure 8 and the exhaust gas deoiling tank body 7.
[0026] Furthermore, a support frame 16 is installed at the bottom end of the exhaust gas deoiling tank body 7. Four support frames 16 are provided, and the support frames 16 are fixedly connected to the exhaust gas deoiling tank body 7 by welding.
[0027] Working principle: When in use, an air intake pipe 1 is installed at one end of the exhaust gas deoiling box 7, and a primary filter 2 is installed at the internal air intake end of the exhaust gas deoiling box 7. An air guide plate 3 is installed on the side surface of the primary filter 2. The exhaust gas enters the exhaust gas deoiling box 7 from the air intake pipe 1, and is used to preliminarily block larger impurities in the exhaust gas after passing through the primary filter 2. Under the action of the air guide plate 3, the exhaust gas is introduced into the settling plate 4 for preliminary sedimentation and oil removal. A basket 9 is installed inside the exhaust gas deoiling box 7, and a stainless steel corrugated packing layer 10 is installed inside the basket 9. An air intake slot 17 is provided on one side surface of the basket 9, and an exhaust slot 18 is provided on the bottom end surface of the basket 9. The exhaust gas enters the stainless steel corrugated packing layer 10 in the basket 9 through the air intake slot 17 for further filtering and filtering the oil, and finally passes through the multi-layer final filter 11 to go to the next processing step. After opening the switch control valve 12, the filtered oil is sent to the oil-water separator from the oil outlet cone for further processing.
[0028] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0029] The standard parts used in this application document can all be purchased from the market, and the specific connection methods of each part are connected by conventional means such as mature bolts, rivets, welding, etc. in the existing technology. In addition, the machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A mechanical deoiling device for treating desorbed waste gas, comprising a waste gas deoiling box (7), characterized in that: The exhaust gas deoiling box (7) is provided with a primary filter (2) at the air inlet end thereof, a wind guide plate (3) is provided on the side surface of the primary filter (2), and a final filter (11) is provided at the air outlet end thereof. The primary filter (2) and the final filter (11) are both detachable structures from the exhaust gas deoiling box (7). The exhaust gas deoiling box (7) is provided with a windshield (6) and a settling plate (4), and the settling plate (4) is located between the windshield (6) and the settling plate (4). ), a basket (9) is installed inside the exhaust gas deoiling box (7), a stainless steel corrugated packing layer (10) is installed inside the basket (9), a first oil outlet cone hopper (5) and a second oil outlet cone hopper (14) are respectively provided at the bottom end of the exhaust gas deoiling box (7), the lower ends of the first oil outlet cone hopper (5) and the second oil outlet cone hopper (14) are both installed with oil outlet pipes (13), and a switch control valve (12) is installed on the oil outlet pipe (13).
2. The mechanical oil removal device for treating desorbed waste gas according to claim 1, characterized in that: An air inlet pipe (1) is installed at one end of the exhaust gas deoiling box (7), and an exhaust pipe (15) is installed at the other end of the exhaust gas deoiling box (7).
3. The mechanical oil removal device for treating desorbed waste gas according to claim 1, characterized in that: A limit bracket (23) is installed on the exhaust gas deoiling box (7), and a slot structure (22) is provided on the lower end surface of the limit bracket (23). The slot structure (22) is respectively fixedly connected to the primary filter (2) and the final filter (11).
4. The mechanical oil removal device for treating desorbed waste gas according to claim 3, characterized in that: Limiting clamping blocks (25) are provided on both sides of the clamping slot structure (22), and the limiting clamping blocks (25) are fixedly connected to the limiting clamping frame (23) via locking bolts (24).
5. The mechanical oil removal device for treating desorbed waste gas according to claim 1, characterized in that: Baffle structures (19) are welded and fixed to the upper and lower ends of the exhaust gas deoiling box (7), and the inner surface of the baffle structure (19) is provided with a triangular support block (21). The outer surface of the basket (9) is provided with a bearing support plate (20), and the bearing support plate (20) is fixedly fitted to the triangular support block (21).
6. The mechanical oil removal device for treating desorbed waste gas according to claim 1, characterized in that: An air inlet notch (17) is provided on one side surface of the basket (9), and an air exhaust notch (18) is provided on the bottom surface of the basket (9). A cover plate structure (8) is installed above the basket (9), and a detachable structure is provided between the cover plate structure (8) and the exhaust gas deoiling box (7).
7. The mechanical oil removal device for treating desorbed waste gas according to claim 1, characterized in that: A supporting frame (16) is installed at the bottom end of the exhaust gas deoiling box (7), four supporting frames (16) are provided, and the supporting frames (16) are fixedly connected to the exhaust gas deoiling box (7) by welding.