Integrated multi-stage anti-blocking biological deodorization purification device

Through the pretreatment and backflush design of the integrated biological deodorization purification device, the blockage problem is solved, and efficient and safe treatment of foul-odor exhaust gas is achieved, simplifying the equipment structure and reducing the footprint.

CN223209278UActive Publication Date: 2025-08-12SOUTH CHINA UNIV OF TECH +1

Patent Information

Application Number
CN202421378528.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-17
Publication Date
2025-08-12
Estimated Expiration
2034-06-17

AI Technical Summary

Technical Problem

The existing biological deodorization purification devices are prone to blockage due to solid particulate deposition when dealing with foul odor exhaust gas, which affects the purification effect and brings safety hazards. The equipment structure is complex and covers a large area.

Method used

The integrated design is adopted, and the device is divided into a pretreatment chamber, a biological deodorization chamber and a post-treatment chamber. Dust removal and humidification and backflushing spraying devices are respectively set up to realize pre-dust reduction in air intake and backflush cleaning of the packing bed to prevent blockage.

Benefits of technology

It effectively prevents the blockage of pipelines and filler beds, ensures the deodorization effect and system safety, has a simple structure and a small footprint.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223209278U_ABST
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Abstract

The utility model provides an integrated multi-stage anti-blocking biological deodorization and purification device, which belongs to the technical field of biological deodorization and purification, and comprises a box body, the interior of the box body is divided into a pretreatment chamber, a biological deodorization chamber and a post-treatment chamber from left to right by arranging partition plates, and the pretreatment chamber, the biological deodorization chamber and the post-treatment chamber are communicated in sequence. An air inlet, an air outlet, a water inlet and a water outlet are respectively arranged outside the box body. A spray head and a corrugated plate for dust removal and humidification are arranged in a pretreatment chamber, a pressure sensor and a back-flushing spraying device are arranged at a packed bed, and pre-dust-falling treatment at an air inlet and back-flushing cleaning at the packed bed are realized through a two-step method, so that the problem that the deodorization efficiency is influenced by blockage of a biological packing layer can be effectively solved; the efficient and safe operation of the biological deodorization and purification device is ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of biological deodorization and purification, in particular to a biological deodorization and purification device, in particular to an integrated multi-stage anti-clogging biological deodorization and purification device. Background Art

[0002] Malodorous waste gas not only easily affects the ecological environment, but also has great harm to human health, causing central nervous system disorders and pathological changes, leading to chronic and acute diseases. Therefore, the effective removal of malodorous gases is of great significance to protecting the ecological environment and safeguarding people's lives and health.

[0003] For the treatment of malodorous waste gas, compared with absorption method, adsorption method, catalytic combustion method, etc., biological method has the advantages of low investment, high removal efficiency, low energy consumption, no secondary pollution, etc. and has broad application prospects. Biological methods include biological filtration, biological washing and biological trickling filtration. Among them, the biological trickling filtration method is suitable for removing low-concentration and large-volume malodorous waste gas due to its simple operation process, high deodorization efficiency and large buffering capacity. Therefore, it has become one of the important development directions of biological deodorization method. Its deodorization principle is mainly to use the biological oxidation and decomposition of microorganisms to convert pollutants into harmless substances. Malodorous waste gas is transmitted through the air-water interface and attached to the biofilm on the surface of inorganic filler. The microorganisms in the membrane use the pollutants in the gas as nutrients required for their growth and reproduction, and finally oxidize and decompose large molecules or complex organic molecules into simple CO2, H2O, NO3 through alienation. - and SO4 2- And other inorganic substances to achieve the purpose of purification.

[0004] Waste disposal, feed processing, fermentation and pharmaceutical production often produce foul-smelling gases containing hydrogen sulfide, ammonia, mercaptans, sulfides, etc., and such waste gases usually carry large solid particles (such as smoke, dust, fibers, etc.), which will be deposited in pipes and biological filler beds, easily causing blockages, and other microorganisms attached to them can easily destroy the ecological balance of the filter bed; after a long period of waste gas treatment, the biological filler bed is prone to blockage due to excessive growth of microorganisms and accumulation of their metabolites. These blockages can easily affect the purification effect of the malodorous waste gas in the device and even bring safety hazards.

[0005] Chinese Patent 202121256586.X discloses a biological deodorizing tower device for feed production, which has a deodorizing tower body with a hollow structure inside, an air supply mechanism is provided on one side of the deodorizing tower body, a dividing chamber plate is provided at the middle position inside the deodorizing tower body, a biological water purification chamber is provided at the upper end of the dividing chamber plate inside the deodorizing tower body, a water purification chamber is provided at the lower end of the dividing chamber plate inside the deodorizing tower body, an exhaust pipe is connected to the middle position of the upper end of the deodorizing tower body and the exhaust pipe is connected to the inside of the deodorizing tower body, a water washing mechanism is provided on the side of the deodorizing tower body away from the air supply mechanism, a biological water washing mechanism is provided at one end of the deodorizing tower body, and the water washing mechanism and the biological water washing mechanism have the same structure. The water washing mechanism and the biological water washing mechanism are both provided with a water tank at one end close to the deodorizing tower body, and the water washing mechanism and the biological water washing mechanism are provided with a pumping mechanism at one end away from the deodorizing tower body. The water tank of the water washing mechanism is provided with a first water inlet pipe, which is connected to the water purification chamber inside the deodorizing tower body. The water tank of the biological water washing mechanism is provided with a second water inlet pipe, which is connected to the biological water purification chamber inside the deodorizing tower body. The pumping mechanism of the water washing mechanism is provided with a first water outlet pipe, which is connected to the water purification chamber inside the deodorizing tower body. The pumping mechanism of the biological water washing mechanism is provided with a second water outlet pipe, which is connected to the biological water purification chamber inside the deodorizing tower body.

[0006] Chinese Patent 202221909915.0 discloses a deodorizing device for a bio-organic fertilizer production warehouse. The device comprises a base and a deodorizing tank welded to the base. The deodorizing tank is equipped with a deodorizing device for purifying odors generated during the bio-organic fertilizer production process. The deodorizing device comprises an exhaust fan, a first filter assembly, a purified water tank, and an exhaust pipe. The exhaust fan is used to convey odors through the first filter assembly into the purified water tank and discharge them from the exhaust pipe. Both ends of the first filter assembly are detachably connected to the exhaust fan and the purified water tank.

[0007] It can be seen that in the existing technology, most biological deodorization and purification equipment require the connection of multiple components, which takes up a large space and is complicated to operate. Utility Model Content

[0008] In order to overcome the shortcomings of existing biological deodorization and purification technologies in that clogging is easily generated during the treatment of malodorous waste gas, the purpose of this utility model is to provide a clogging-resistant biological deodorization and purification device, which has the functions of air intake pre-dust reduction treatment and packing bed backwash cleaning, and can effectively solve the problem of clogging of the biological packing layer affecting the deodorization efficiency.

[0009] To achieve the above objectives, the present invention provides the following technical solutions:

[0010] An integrated multi-stage, anti-clogging biological deodorization and purification device comprises a housing, the interior of which is divided from left to right by a partition into a pretreatment chamber, a biological deodorization chamber, and a post-treatment chamber, which are interconnected in sequence. The left and right sides of the housing are fixedly provided with an air inlet and an exhaust port, respectively, and the bottom of the housing is provided with a drain port. A partition is fixed to the bottom of the pretreatment chamber, dividing the chamber into a dust removal and humidification chamber and a heating chamber, both of which are connected by an opening at the top. The sidewalls of the dust removal and humidification chamber are connected to the exhaust gas inlet, and the lower side of the heating chamber is provided with a connection port that communicates with the biological deodorization chamber. Exhaust gas enters the device through the air inlet provided on the outside of the device, first passes through the dust removal and humidification chamber for pre-dust reduction treatment, and then passes through the heating chamber to regulate the temperature of the inlet exhaust gas.

[0011] Further preferably, a dust removal and humidification corrugated plate is provided in the middle of the dust removal and humidification chamber, and the dust removal and humidification corrugated plate is located above the exhaust gas inlet. A spray device is provided on the top of the dust removal and humidification chamber, and the spray device includes a spray pipe and a plurality of first spray nozzles. The plurality of first spray nozzles are installed on the spray pipe at equal intervals, and the upstream pipeline of the spray pipe is provided with an electric control valve, and a sewage drain outlet is provided at the bottom of the dust removal and humidification chamber.

[0012] Further preferably, the first spray nozzle is connected to the water inlet.

[0013] Further preferably, the air inlet is located near the bottom of the outer wall of the pre-treatment chamber, and the exhaust port is located near the top of the outer wall of the post-treatment chamber.

[0014] Further preferably, a heating air deflector is provided in the heating chamber, and the heating air deflector is composed of an electric heating tube and a guide plate, and the guide plates are located on both sides of the electric heating tube.

[0015] Further preferably, the side walls of the biological deodorization chamber are respectively provided with front and rear connecting ports connected to the pretreatment chamber and the post-treatment chamber, a partition is fixed at the bottom of the biological deodorization chamber, the partition divides the biological deodorization chamber into a left treatment chamber and a right treatment chamber, and the lower side of the heating chamber is provided with a connecting port connected to the biological deodorization chamber, and the pretreated exhaust gas enters the left and right biological treatment chambers successively through the connecting port connected to the pretreatment chamber for exhaust gas treatment.

[0016] Further preferably, an air balancing plate is provided in the lower middle part of the left treatment chamber, and the air balancing plate is located below the front connecting port. Multiple layers of biological filler layers are provided in the middle of the left and right treatment chambers, and the biological filler layers are located above the air balancing plate. The setting of the air balancing plate is conducive to the uniform flow of waste gas in the biological deodorization chamber.

[0017] Further preferably, a second spray device is provided on the top of the biological treatment chamber, the second spray device is located above the biological filler, and the water spray direction is downward. A backwash spray device is installed at the bottom of each layer of biological filler bed. The second spray device and the backwash spray device include a spray pipe and a plurality of spray nozzles. The plurality of spray nozzles are installed on the spray pipe at equal intervals. The spray direction of the spray nozzle of the backwash device is opposite to that of the second spray device.

[0018] Further preferably, in the present invention, pressure sensors are respectively provided inside the left processing chamber and the right processing chamber.

[0019] Further preferably, the left side wall of the post-treatment chamber is provided with a connecting port connected to the biological deodorization chamber, and an exhaust port is provided on the top. A demister is provided in the middle of the post-demister chamber, and the demister is located above the connecting port and below the exhaust port. The waste gas treated in the biological treatment chamber passes through the demister and is discharged through the exhaust port after demisting treatment.

[0020] Compared with the prior art, the beneficial effects of the present invention are:

[0021] (1) The biological deodorization and purification in the present invention can not only prevent the blockage of the pipes and the packing bed during the treatment of malodorous waste gas by removing dust at the air inlet and backwashing the packing bed, thereby ensuring the deodorization effect and system safety, but also has an integrated design, a simple structure and a small footprint.

[0022] (2) The utility model is provided with a nozzle and a corrugated plate for dust removal and humidification in the pretreatment chamber, and a backwash spray device is provided at the packing bed. The two-step method is used to achieve pre-dust reduction treatment at the air inlet and backwash cleaning at the packing bed. It can effectively solve the problem of clogging of the biological packing layer affecting the deodorization efficiency, and ensure the efficient and safe operation of the biological deodorization purification device. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a structural diagram of the utility model;

[0024] Figure 2 It is a structural schematic diagram of the heating air deflector;

[0025] Figure 3 This is an enlarged view of the biological deodorization chamber.

[0026] The components in the figure are as follows: box 1, pretreatment chamber 2, biological deodorization chamber 3, post-treatment chamber 4, air inlet 11, exhaust port 12, water inlet 13, drain port 14, corrugated plate 21, first spray nozzle 22, heating air guide 23, electric heating tube 231, guide plate 232, air balancing plate 31, biological filler layer 32, second spray nozzle 33, backflush spray pipe 34, backflush spray nozzle 35, pressure sensor 36, demister 41. DETAILED DESCRIPTION

[0027] The specific implementation of the present invention will be described below in conjunction with the drawings in the embodiments of the present invention, so that people familiar with the technology can understand the advantages of the present invention.

[0028] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to direct connections, indirect connections through an intermediate medium, or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.

[0029] Example 1

[0030] See also Figures 1 to 3 In an embodiment of the present invention, an integrated multi-stage anti-clogging biological deodorization and purification device includes a box body 1, wherein the interior of the box body is divided into a pretreatment chamber 2, a biological deodorization chamber 3 and a post-treatment chamber 4 which are connected in sequence from left to right by setting a partition.

[0031] In this embodiment, the left and right sides of the housing 1 are fixedly provided with an air inlet 11 and an exhaust port 12, respectively. A water spray pipe 13 is provided at the top, and a sewage drain pipe 14 is provided at the bottom. Specifically, the air inlet 11 is located near the bottom of the outer wall of the pretreatment chamber 2. The exhaust port 12 is located near the top of the outer wall of the post-treatment chamber 4.

[0032] In this embodiment, a partition is fixed inside the pretreatment chamber 2, which divides the pretreatment chamber into a dust removal and humidification chamber and a heating chamber, both of which are connected by an opening at the upper end. A corrugated plate 21 is fixed inside the pretreatment chamber 2. A plurality of spray nozzles 22 connected to the spray water pipe 13 are provided above the corrugated plate 21. The water mist sprayed from the spray nozzles 22 wets the corrugated plate 21 provided below and forms a water flow on its surface. Exhaust gas containing larger solid particles entering the device through the air inlet pipe first passes through the corrugated plate 21 with a larger specific surface area. Due to the special corrugated shape of the corrugated plate 21, the flow direction of the exhaust gas inside the device is constantly changing. The solid particles therein are easily impacted on the plate surface due to inertia, and are thereby swept by the water flow from top to bottom and washed to the bottom of the pretreatment chamber 2. The wastewater mixed with solid particles is discharged through the drain pipe 14. The exhaust gas after dust removal and humidification passes through the heating air guide 23, which is provided with an electric heating pipe 231 and a guide plate 232. The guide plate 232 is located on both sides of the electric heating pipe 231 (such as Figure 2(as shown), the exhaust gas passing through the device can be heated. Humidification and heating of the exhaust gas increases its humidity and temperature, thereby promoting the reactivity of microorganisms to the exhaust gas. At the same time, it ensures that the temperature and humidity of the incoming exhaust gas do not affect the activity of microorganisms within the device even in extreme weather conditions.

[0033] In this embodiment, the first spray nozzle 22 is connected to the water inlet 13 .

[0034] In this embodiment, a partition is fixed inside the biological deodorization chamber 3. The partition divides the pretreatment chamber into a left treatment chamber and a right treatment chamber with an opening at the top. Both the left and right treatment chambers are provided with a biological filler layer 32, and a second spray nozzle 33 is provided above the biological filler layer 32. A communication port is provided on the lower side of the partition between the left biological deodorization chamber and the heating chamber of the biological deodorization chamber 3, and a communication port is provided on the lower side of the partition between the post-treatment chamber 4 and the right biological deodorization chamber of the biological deodorization chamber 3. This design allows the pretreated exhaust gas to enter the left and right biological treatment chambers for exhaust gas treatment through the communication port connected to the pretreatment chamber. An air distribution plate 31 is provided in the left treatment chamber, and the air distribution plate 31 is located below the biological filler layer 32. Pressure sensors 36 are provided in both the left and right treatment chambers. A backwash spray pipe 34 is provided below the biological filler layer 32, and a backwash nozzle 35 is provided on the backwash spray pipe 34. A demister 41 is provided inside each of the post-processing chambers 4 .

[0035] Example 2

[0036] In this embodiment, the device in Example 1 is used for treatment. After being treated in the pretreatment chamber 2, the solid particulate matter contained in the exhaust gas is removed. Subsequently, the exhaust gas flows into the left and right treatment chambers in the biological deodorization chamber 3 through the connecting port provided between the pretreatment chamber 2 and the biological deodorization chamber 3 for deodorization treatment. The air distribution plate 31 provided above the connecting port through which the exhaust gas first passes in the biological deodorization chamber 3 ensures that the incoming exhaust gas is evenly dispersed when passing through the biological packing layer 32, thereby preventing the problem of excessive treatment differences between the packing components in each part, thereby ensuring that the exhaust gas can be efficiently oxidized and decomposed by microorganisms on the packing bed. Each layer of biological packing bed 32 is equipped with a backwash water pipe 34 and a backwash nozzle 35. Simultaneously, pressure sensors 36 in the left and right chambers of the biological deodorization chamber 3 monitor the real-time pressure within the chamber during waste gas treatment. If the pressure within the chamber exceeds the set pressure value due to clogging of the biological packing bed 32, the control system activates the backwash device to flush the biological packing bed 32 until the pressure within the chamber returns to normal, allowing the waste gas to be effectively treated and discharged smoothly within the biological treatment chamber 3. This real-time pressure monitoring and backwashing process can solve the problem of clogging of the biological packing bed 32 due to prolonged use, which can affect the deodorization effect and threaten the safety of the device.

[0037] The gas treated in the biological treatment chamber 3 flows into the post-treatment chamber 4 through the connecting port provided between the biological treatment chamber 3 and the post-treatment chamber 4, and the mist eliminator 41 provided therein removes the water vapor entrained in the gas, and finally the clean gas is discharged through the exhaust port 12, completing the deodorization treatment of the entire waste gas.

[0038] It should be understood that the above detailed description of the technical solution of the present invention with the help of optimized embodiments is illustrative rather than restrictive, and it cannot be determined that the specific implementation methods of the present invention are limited to this. For ordinary technicians in the technical field to which the present invention belongs, without departing from the concept of the present invention, modifications to the technical solutions recorded in each embodiment, or equivalent replacement of some of the technical features therein, should be deemed to fall within the scope of patent protection determined by the claims submitted for the present invention.

[0039] The above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the manner in which the present invention is to be implemented. A person skilled in the art will appreciate that other variations or modifications can be made based on the above description. It is not necessary and impossible to enumerate all the embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. An integrated multi-stage anti-clogging biological deodorization and purification device, characterized by: The invention comprises a box body (1), wherein the interior of the box body (1) is divided from left to right into a pre-treatment chamber (2), a biological deodorization chamber (3), and a post-treatment chamber (4) which are connected in sequence by a partition plate, an air inlet (11) and an air outlet (12) are fixedly provided on the left side wall and the right side wall of the box body (1), respectively, and a drain outlet (14) is provided at the bottom of the box body (1).

2. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 1, characterized in that: The air inlet (11) is located on the outer wall of the pretreatment chamber (2) near the bottom.

3. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 1, characterized in that: The exhaust port (12) is located on the outer wall of the post-processing chamber (4) near the top.

4. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 1, characterized in that: A partition is fixed inside the pretreatment chamber (2), and the partition divides the pretreatment chamber into a dust removal and humidification chamber and a heating chamber, which are connected with an upper opening. A corrugated plate (21) is provided in the dust removal and humidification chamber, and a first spray nozzle (22) is provided above the corrugated plate (21). A heating air guide (23) is provided in the heating chamber, and the heating air guide (23) is composed of an electric heating tube (231) and a guide plate (232). The guide plate (232) is located on both sides of the electric heating tube (231).

5. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 4, characterized in that: The first spray nozzle (22) is connected to the water inlet (13).

6. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 1, characterized in that: A partition is fixed inside the biological deodorization chamber (3), and the partition divides the pretreatment chamber into a left treatment chamber and a right treatment chamber which are connected by an upper opening. A biological filler layer (32) is provided inside the left treatment chamber and the right treatment chamber, and a second spray nozzle (33) is provided above the biological filler layer (32). A communication port is provided on the lower side of the partition between the biological deodorization chamber (3) and the heating chamber, so that the pretreated waste gas enters the left and right biological treatment chambers successively through the communication port connected to the pretreatment chamber for waste gas treatment.

7. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 6, characterized in that: An air distribution plate (31) is provided in the left processing chamber, and the air distribution plate (31) is located below the biological filler layer (32).

8. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 6, characterized in that: Pressure sensors (36) are provided inside the left processing chamber and the right processing chamber.

9. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 6, characterized in that: A backwash spray pipe (34) is provided below each of the biological filler layers (32), and a backwash nozzle (35) is provided on each of the backwash spray pipes (34).

10. The integrated multi-stage anti-clogging biological deodorization and purification device according to claim 1, characterized in that A demister (41) is provided inside each of the post-processing chambers (4).

Citation Information

Patent Citations

  • Biological deodorization tower device for feed production

    CN215782699U

  • Deodorizing device for bio-organic fertilizer production bin

    CN217887521U

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