Efficient dosing device in water treatment field
By designing an efficient integrated storage tank with automatic dispensing and aerodynamic mechanism, the problems of large manpower consumption, uneven dissolution of the agent and easy agglomeration in the existing dosing device are solved, and the automatic addition and rapid dissolution of solid agents are achieved, and the dissolution efficiency and dispersion of the agent are improved.
Patent Information
- Application Number
- CN202422488863.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-14
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-14
AI Technical Summary
The existing dosing devices have problems such as high manpower consumption, safety hazards, uneven dissolution of the agent and prone to agglomeration during the addition of solid agents, and the stirring paddle is easily corroded.
An efficient storage integrated tank including an automatic dispensing mechanism, an aerodynamic mechanism and a dosing and dosing mechanism is designed to realize automatic dosing and rapid dispersion of solid agents. The compressed air is provided through the aerodynamic mechanism to promote uniform mixing of the agent in the tank, and the dosing and dosing mechanism ensures accurate dosing of the agent.
It realizes automatic addition and rapid dissolution of solid agents, reduces manpower consumption, improves the dissolution efficiency of the agent, avoids the agglomeration of the agent and the corrosion of the stirring paddles, and ensures uniform dispersion and precise administration of the agent.
Smart Images

Figure CN223209359U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of water treatment, in particular to a high-efficiency dosing device in the field of water treatment. Background Art
[0002] Whether in water supply or wastewater treatment, various pollutants are present, such as organic matter, suspended solids, grease, heavy metal ions, nitrogen, and phosphorus. To achieve effluent quality standards, adding chemicals to promote physical and chemical reactions is a common water treatment method. In addition to removing pollutants, chemical addition can also be used to protect equipment, prevent corrosion and scaling, sterilize and kill algae, and meet specific needs, ensuring the smooth progress of the water treatment process and the stable and satisfactory water quality.
[0003] Existing dosing equipment typically requires manual addition of solid pharmaceuticals. Workers must carry the solid pharmaceuticals to the dosing platform and manually pour them, which not only requires significant manpower but also poses safety risks. Furthermore, existing dosing devices typically use a stirring paddle, which makes it difficult to quickly disperse and mix the solid pharmaceuticals, often causing them to clump and sink to the bottom. Furthermore, some solid pharmaceuticals dissolve with a certain degree of corrosiveness, which can affect the service life of the stirring paddle and result in low dissolution efficiency. Utility Model Content
[0004] The purpose of the present invention is to overcome the shortcomings of the above-mentioned background technology and provide a high-efficiency dosing device in the field of water treatment, which can be used for automatic dosing and configuration of solid medicines, improve the dissolution efficiency of solid medicines, and solve the problems of uneven dissolution and easy agglomeration of medicines in existing dosing devices.
[0005] The utility model provides an efficient dosing device in the field of water treatment, comprising a high-efficiency dissolution and storage integrated tank provided with a base, a dosing port on the top of the high-efficiency dissolution and storage integrated tank provided with an automatic dispensing mechanism coordinated therewith, and a side wall of the high-efficiency dissolution and storage integrated tank provided with an air power mechanism connected to its inner cavity.
[0006] In the above technical solution, the high-efficiency integrated dissolution and storage tank is provided with a tank body and a drug feeding port and a water inlet located on the top of the tank body. The inner cavity of the tank body includes a drug dissolving area and a drug storage area coaxially arranged from the inside to the outside. The drug dissolving area and the drug storage area are separated by a cylinder with upper and lower openings. The bottom of the cylinder is provided with a distance from the bottom of the tank body. The inner cavity of the tank body is provided with a plurality of perforated tubes with openings facing upwards in sequence from high to low. The perforated tubes are all connected to the aerodynamic mechanism. Each perforated tube extends radially into the drug dissolving area. The bottom of the tank body is provided with a drug outlet.
[0007] In the above technical solution, a plurality of orifice plates corresponding to the perforated tubes are arranged in sequence from top to bottom in the dissolution area, each perforated tube is located below its corresponding orifice plate, the hole area of each orifice plate is 40 to 45% of the area of the perforated plate, and there are two rows of holes on each perforated tube, and the two rows of holes are located at the top of the perforated tube, and each row of holes forms an angle of 45° with the axis of the corresponding perforated tube.
[0008] In the above technical solution, the aperture of the upper plate of the drug dissolving area is larger than that of the lower plate, and the aperture of the upper perforated tube of the drug dissolving area is larger than that of the lower perforated tube.
[0009] In the above technical solution, the diameter of the drug dissolving zone is 55-60% of the diameter of the tank body, and the distance between the bottom of the cylinder and the bottom of the tank body is 15-20% of the height of the tank body.
[0010] In the above technical solution, the automatic dispensing mechanism has a track that is an inverted "L" shape as a whole and a medicine hopper that slides with the track. The horizontal section of the track is located directly above the high-efficiency dissolution and storage integrated tank, and the vertical section is located on one side of the high-efficiency dissolution and storage integrated tank and is flush with the base. A limit device is provided at the end of the horizontal section of the track, and a sensor is provided on the limit device. The medicine hopper is provided with an induction switch. When the medicine hopper moves to contact the limit device, the medicine hopper is located directly above the medicine feeding port, the sensor contacts the induction switch and sends an electrical signal, and the discharge port gate at the bottom of the medicine hopper opens. The automatic dispensing mechanism also includes a water inlet pipe connected to the water inlet, and the water inlet pipe is provided with an electric water inlet valve.
[0011] In the above technical solution, the side of the medicine hopper connected to the track is respectively provided with a horizontal track groove cooperating with the horizontal section of the track and a vertical track groove cooperating with the vertical section of the track, and the vertical track groove and the horizontal track groove are generally in a cross-shaped structure interconnected with each other. The discharge port gate at the bottom of the medicine hopper is composed of two arc-shaped plates, and a transmission device is provided on the other side of the medicine hopper opposite to the vertical track groove and the horizontal track groove. The transmission device includes two meshing gears fixed to the side wall of the medicine hopper discharge port, and each gear axis is connected to the corresponding discharge port gate arc plate through a connecting piece. A pneumatic rod is provided in the middle of the medicine hopper, and the signal end of the pneumatic rod is connected to the induction switch, and the power end of the pneumatic rod is hinged downward to an arc plate of the discharge port gate, and the power end of the pneumatic rod is parallel to the gear end face.
[0012] In the above technical solution, a stirring device is provided in the inner cavity of the medicine hopper, and the stirring device is composed of a long stirring paddle and a short stirring paddle fixed on a rotating shaft and arranged alternately. The length of the long stirring paddle is 60% of the diameter of the top opening of the medicine hopper, and the length of the short stirring paddle is 30% of the diameter of the top opening of the medicine hopper.
[0013] In the above technical solution, the pneumatic mechanism has an air tank connected to an external air source through a compressed air pipe, and the outlet of the air tank is provided with a compressed air pipe connected to the perforated pipe one by one, and each compressed air pipe connected to the perforated pipe is provided with a regulating valve.
[0014] The above technical solution also includes a metering dosing mechanism, which includes a dosing pipeline composed of dosing tubes, the inlet of the dosing pipeline is connected to the outlet, and each dosing tube at the outlet is provided with a diaphragm valve, and a metering pump for providing stable pressure is provided in the middle of the dosing pipeline.
[0015] The utility model is a high-efficiency dosing device in the field of water treatment, which has the following beneficial effects:
[0016] The automatic dispensing mechanism of this utility model transports solid medicine to the dosing port above the high-efficiency dissolution and storage tank, automatically adding the solid medicine into the tank while also automatically adding water. The pneumatic mechanism provides compressed air, which is transported to the high-efficiency dissolution and storage tank through a pipeline, prompting the medicine to be quickly dispersed and evenly mixed within the tank. The metering dosing mechanism then adds the mixed liquid medicine to the dosing point. This achieves automatic dosing and dispensing of solid medicine, reduces manpower, improves the dissolution efficiency of solid medicine, and solves the problems of uneven dissolution and easy agglomeration of medicines in existing dosing devices. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency dosing device in the field of water treatment of the utility model;
[0018] Figure 2 This is a structural diagram of a high-efficiency dissolution and storage integrated tank in a high-efficiency dosing device in the water treatment field of the utility model;
[0019] Figure 3 This is a structural cross-sectional view of the medicine hopper in the high-efficiency medicine dosing device in the water treatment field of the utility model;
[0020] Figure 4 This is a rear view of the structure of the medicine hopper in the high-efficiency dosing device in the water treatment field of the utility model. DETAILED DESCRIPTION
[0021] The present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments, but the embodiments should not be construed as limiting the present invention.
[0022] The utility model provides a high-efficiency dosing device in the field of water treatment, comprising a high-efficiency dissolution and storage integrated tank 1, an automatic dispensing mechanism 2, an air power mechanism 3 and a metering dosing mechanism 4;
[0023] The automatic dispensing mechanism 2 transports the solid medicine to the dosing port 101 above the high-efficiency dissolution and storage integrated tank 1, automatically adds the solid medicine into the high-efficiency dissolution and storage integrated tank 1, and automatically adds water at the same time; the air power mechanism 3 provides compressed air, which is transported to the high-efficiency dissolution and storage integrated tank 1 through the pipeline 301, prompting the medicine to be quickly dispersed and evenly mixed in the high-efficiency dissolution and storage integrated tank 1; the metering and dosing mechanism 4 adds the mixed liquid medicine to the dosing point.
[0024] The high-efficiency integrated dissolution and storage tank 1 comprises a dosing port 101, a water inlet 102, a dissolution area 103, a storage area 104, orifice plates 105 / 106 / 107, perforated tubes 108 / 109 / 110, a drug outlet 111, a base 112, and a cylinder 113. Solid medication enters the high-efficiency integrated dissolution and storage tank 1 through the dosing port 101, which is positioned to facilitate docking with the automatic dispensing mechanism 2. The water inlet 102 connects to the water inlet pipe 206 to provide the necessary water for the dissolution process. The base 112 supports the entire tank and may also contain auxiliary equipment such as a sewage outlet. After the solid medicine is added into the high-efficiency dissolution and storage integrated tank 1, compressed air is transported to the dissolution area 103 by the perforated pipes 108 / 109 / 110. The solid medicine passes through the orifice plate 105, orifice plate 106, and orifice plate 107 in the dissolution area 103 in turn, and is quickly dispersed and dissolved under the stirring action of the compressed air transported by the perforated pipes 108, perforated pipes 109, and perforated pipes 110 corresponding to each layer; the homogenized liquid medicine is transported to the dosing point through the metering dosing mechanism through the medicine outlet 111.
[0025] The diameter of the drug dissolving zone 103 is 55%-60% of the diameter of the high-efficiency dissolving and storing integrated tank 1, and the distance between the bottom of the drug dissolving zone 103 and the bottom of the high-efficiency dissolving and storing integrated tank 1 is maintained at 15%-20% of the tank body height. To ensure that the solid medicine can be quickly dispersed and dissolved, there are three layers of orifice plates in the drug dissolving zone, and the apertures decrease step by step, which helps to quickly disperse and dissolve the solid medicine. The material of the orifice plate can be selected from PVC, ABS or stainless steel according to the type of dissolved medicine. The aperture of the first layer orifice plate 105 is 30-50mm, the aperture of the middle layer orifice plate 106 is 15-20mm, and the aperture of the bottom layer orifice plate 107 is 5-8mm. The area of the holes in each layer accounts for 40%-45% of the total area of the orifice plate. Air stirring is used to avoid direct contact between metal parts such as the stirring paddle and corrosive medicine, greatly reducing the risk of corrosion. At the same time, materials that are easy to agglomerate, have high viscosity or contain solid particles can be quickly dispersed. Perforated tubes are installed 100-150mm below each layer of perforated plates and connected to the air dynamic mechanism. The diameter of the first layer perforated tubes 108 is 15-20mm, the diameter of the middle layer perforated tubes 109 is 8-10mm, and the diameter of the bottom layer perforated tubes 110 is 3-5mm. Each perforated tube has two rows of holes, and both rows of holes are located at the top of the perforated tube. Each row of holes forms a 45° angle with the axis of the corresponding perforated tube to avoid unnecessary foaming and bleeding, ensuring the mixing effect and system stability. The perforated tube material can be selected from PVC, ABS, or stainless steel according to the type of dissolved agent.
[0026] The automatic dispensing mechanism 2 includes a medicine hopper 201, a track 202, a limit device 203, a sensor 204, an induction switch 205, a water inlet pipe 206 and a water inlet electric valve 207; the solid medicine is placed in the medicine hopper 201 and transported to the top of the high-efficiency dissolution and storage integrated tank 1 through the track 202. The limit device 203 is equipped with a sensor 204, and the medicine hopper 201 is equipped with an induction switch 205. When the medicine hopper 201 is in the limit position, the sensor 204 and the induction switch 205 are in contact and an electrical signal is sent. The discharge port gate 20104 of the medicine hopper 201 is activated, and the solid medicine enters the high-efficiency dissolution and storage integrated tank 1. At the same time, the water inlet electric valve 207 on the water inlet pipe 206 is activated to allow water to enter the high-efficiency dissolution and storage integrated tank 1 for dissolution and dispensing.
[0027] A stirring device 20101 is installed within the medicine hopper 201 to prevent the solid medicine from clumping. The stirring device 20101 is composed of alternating double straight-bladed stirring paddles of varying lengths. The long stirring paddle is 60% of the diameter of the top opening of the medicine hopper 201, and the short stirring paddle is 30% of the diameter of the top opening of the medicine hopper 201. Behind the medicine hopper 201 is a vertical track groove 20105 and a transverse track groove 20106 that are compatible with the track 202. The transverse track groove 20106 cooperates with the horizontal section of the track 202, while the vertical track groove 20105 cooperates with the vertical section of the track 202. The vertical track groove 20105 and the transverse track groove 20106 form a cross-shaped structure that is interconnected. The discharge gate 20104 of the medicine hopper 201 is composed of two curved plates. A transmission device 20103 is set on the other side of the medicine hopper 201 opposite to the vertical track groove 20105 and the horizontal track groove 20106. The medicine hopper 201 passes through the track 202 and reaches the limit device 203. The sensor 204 and the induction switch 205 contact and send an electrical signal. The pneumatic rod 20102 located on one side of the medicine hopper 201 is actuated, and the pneumatic rod 20102 pulls a curved plate hinged to it to move upward. The gear 20107 of the transmission device 20103 engages and rotates to make the two connecting parts 20108 move to both sides, thereby driving the two curved plates of the discharge gate 20104 to open, thereby realizing automatic addition of solid medicines.
[0028] The pneumatic mechanism 3 includes a compressed air pipe 301, an air tank 302, and a regulating valve 303. The air tank 302 stores compressed air to support continuous mixing operations and is connected to the high-efficiency dissolution and storage tank via a pipe 301. A regulating valve 302 is provided on each pipe to adjust the air volume in each layer of perforated tubes in the dissolution zone 103 to optimize the mixing effect. The metering and dosing mechanism 4 includes a dosing pipe 401, a metering pump 402, and a diaphragm valve 403. The prepared liquid agent is provided with a stable pressure by the metering pump 402 to ensure accurate addition of the agent. The agent is then transported to the dosing point via the dosing pipe 401. By adjusting the opening of the diaphragm valve 403, the agent flow through the dosing pipe is precisely controlled to meet the needs of different dosing points.
[0029] Obviously, those skilled in the art may make various modifications and variations to the present invention without departing from the spirit and scope of the present invention. Thus, if such modifications and variations fall within the scope of the claims of the present invention and their equivalents, the present invention is intended to include such modifications and variations.
[0030] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.
Claims
1. A high-efficiency dosing device in the field of water treatment, comprising a high-efficiency dissolution and storage integrated tank (1) provided with a base (112), characterized in that: The medicine feeding port (101) on the top of the high-efficiency dissolution and storage integrated tank (1) is provided with an automatic medicine dispensing mechanism (2) coordinated therewith, and the side wall of the high-efficiency dissolution and storage integrated tank (1) is provided with an air power mechanism (3) in communication with its inner cavity.
2. The high-efficiency dosing device for water treatment according to claim 1, characterized in that: The high-efficiency dissolution and storage integrated tank (1) is provided with a tank body and a drug feeding port (101) and a water inlet (102) located at the top of the tank body. The inner cavity of the tank body comprises a drug dissolving area (103) and a drug storage area (104) which are coaxially arranged from the inside to the outside. The drug dissolving area (103) and the drug storage area (104) are separated by a cylinder (113) with upper and lower openings. The bottom of the cylinder (113) is provided with a distance from the bottom of the tank body. The inner cavity of the tank body is provided with a plurality of perforated tubes with openings facing upwards in sequence from high to low. The perforated tubes are all connected to the air power mechanism (3). Each perforated tube extends radially into the drug dissolving area (103). The bottom of the tank body is provided with a drug outlet (111).
3. The high-efficiency dosing device for water treatment according to claim 2, characterized in that: The dissolving zone (103) is provided with a plurality of orifice plates corresponding to the perforated tubes from top to bottom, each perforated tube is located below its corresponding orifice plate, the hole area of each orifice plate is 40-45% of the area of the perforated plate, the holes on each perforated tube are in two rows, and the two rows of holes are both located at the top of the perforated tube, and each row of holes forms an angle of 45° with the axis of the corresponding perforated tube.
4. The high-efficiency dosing device for water treatment according to claim 3, characterized in that: The aperture of the upper plate of the drug dissolving area (103) is larger than that of the lower plate, and the aperture of the upper perforated tube of the drug dissolving area (103) is larger than that of the lower perforated tube.
5. The high-efficiency dosing device for water treatment according to claim 4, characterized in that: The diameter of the drug dissolving area (103) is 55-60% of the diameter of the tank body, and the distance between the bottom of the cylinder (113) and the bottom of the tank body is 15-20% of the height of the tank body.
6. The high-efficiency dosing device for water treatment according to claim 5, characterized in that: The automatic dispensing mechanism (2) comprises a track (202) in an inverted "L" shape as a whole and a medicine hopper (201) that is slidably matched with the track (202). The horizontal section of the track (202) is located directly above the high-efficiency dissolution and storage integrated tank (1), while the vertical section is located on one side of the high-efficiency dissolution and storage integrated tank (1) and is flush with the base (112). A limit device (203) is provided at the end of the horizontal section of the track (202), and a sensor (204) is provided on the limit device (203). The medicine hopper (201) is provided with a sensor. When the medicine hopper (201) moves to the contact limit device (203), the medicine hopper (201) is located directly above the medicine feeding port (101), the sensor (204) contacts the sensor switch (205) and sends an electrical signal, and the discharge port gate (20104) at the bottom of the medicine hopper (201) opens. The automatic dispensing mechanism (2) further includes a water inlet pipe (206) connected to the water inlet (102), and a water inlet electric valve (207) is provided on the water inlet pipe (206).
7. The high-efficiency dosing device for water treatment according to claim 6, characterized in that: The medicine hopper (201) is provided with a transverse track groove (20106) matched with the horizontal section of the track (202) and a vertical track groove (20105) matched with the vertical section of the track (202) on one side thereof connected to the track (202). The vertical track groove (20105) and the transverse track groove (20106) are formed as a whole into a cross-shaped structure interconnected with each other. The discharge port gate (20104) at the bottom of the medicine hopper (201) is composed of two arc-shaped plates. A transmission device (20103) is provided on the other side of the medicine hopper (201) opposite to the vertical track groove (20105) and the transverse track groove (20106). The device (20103) includes two meshing gears (20107) fixed to the side wall of the discharge port of the medicine hopper (201), and the axis of each gear (20107) is connected to the corresponding arc plate of the discharge port gate (20104) through a connecting piece (20108). A pneumatic rod (20102) is provided in the middle of the medicine hopper (201), and the signal end of the pneumatic rod (20102) is connected to the induction switch (205). The power end of the pneumatic rod (20102) is hingedly connected to an arc plate of the discharge port gate (20104) facing downward, and the power end of the pneumatic rod (20102) is parallel to the end face of the gear (20107).
8. The high-efficiency dosing device for water treatment according to claim 7, characterized in that: The inner cavity of the medicine hopper (201) is provided with a stirring device (20101), and the stirring device (20101) is composed of a long stirring paddle and a short stirring paddle fixed on a rotating shaft and arranged in an alternating manner. The length of the long stirring paddle is 60% of the diameter of the top opening of the medicine hopper (201), and the length of the short stirring paddle is 30% of the diameter of the top opening of the medicine hopper (201).
9. The high-efficiency dosing device for water treatment according to claim 8, characterized in that: The air power mechanism (3) comprises an air storage tank (302) connected to an external air source via a compressed air pipe (301); an outlet of the air storage tank (302) is provided with a compressed air pipe (301) connected to each of the perforated pipes in a one-to-one correspondence; and each compressed air pipe (301) connected to the perforated pipe is provided with a regulating valve (303).
10. The high-efficiency dosing device for water treatment according to claim 9, characterized in that: The invention also includes a metering dosing mechanism (4), which includes a dosing pipeline composed of dosing tubes (401), the inlet of the dosing pipeline is connected to the drug outlet (111), and each dosing tube (401) at the outlet is provided with a diaphragm valve (403), and a metering pump (402) for providing stable pressure is provided in the middle of the dosing pipeline.