Movable spraying device suitable for roller granulator
By introducing a solution preparation tank and control center into the drum granulator, the automatic configuration and quantitative spraying of the spray liquid are achieved, which solves the safety hazards and inaccurate spraying caused by manual proportioning, and improves production efficiency and product quality.
Patent Information
- Application Number
- CN202421981392.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-15
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-15
AI Technical Summary
The spraying device of the existing drum granulator requires manual proportioning of spray liquid, which poses safety risks and is inaccurate spraying, which affects production efficiency and product quality.
The solution preparation tank and control center are used to realize the automatic configuration and quantitative spraying of the spray liquid, and the automatic movement of the spray head is achieved through the electromagnetic flow control valve and the slide rail slide.
It avoids safety hazards caused by manual proportioning, ensures accurate control and continuous output of spray liquid, and improves production efficiency and product quality.
Smart Images

Figure CN223209418U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of chemical solid particle production, in particular to a movable spraying device suitable for a drum granulator. Background Art
[0002] In the current production of most chemical products, especially solid particle products, a drum granulation mechanism is required to pre-treat the materials. In traditional operations, it is necessary to manually prepare a special solution and then manually move the spray bracket to spray the material. This has certain disadvantages. For example, errors are prone to occur when manually preparing the solution, and the spraying rate and time cannot be controlled. There are cases where the spray is not in place. Some materials absorb the liquid while others do not, which affects the absorption effect of the material and thus the product quality. Secondly, the operation steps are relatively complicated, the labor intensity is high, the production efficiency is low, and the production cycle is extended. Thirdly, the safety is low. Since most chemical products contain corrosive raw and auxiliary materials in the production process, there is a risk of corrosion when operating the equipment.
[0003] In the prior art, the utility model patent with patent number CN202022374417.8 discloses a spray device used in a drum-type granulator, including a granulation drum, a first support frame, a second support frame, a third support frame, a first spray member, a first rotating joint, and a spray drive motor; the first support frame and the second support frame are arranged in parallel at one end of the granulation drum; the third support frame is arranged in parallel with the other end of the granulation drum; the first spray member passes through the granulation drum and is installed on the second support frame and the third support frame, and the first spray member is rotatably connected to the second support frame and the third support frame respectively; one end of the first rotating joint is connected to the first spray member, and the other end of the first rotating joint is installed on the first support frame; the spray drive motor is installed on the first support frame and is transmission-connected to the first spray member; wherein, the first spray member is provided with multiple injection points along the axial side.
[0004] The above patent describes a spray device used in a drum granulator. By setting a first spray part to pass through the granulation drum, multi-point spraying can be achieved, and then hot water or steam can be evenly sprayed into the granulation drum, so that the material in the granulation drum is evenly affected by water or steam. However, before spraying, workers need to strictly proportion the spray liquid before spraying. However, in the chemical production process, some chemical raw materials are corrosive, which will not only cause harm to workers, but also may lead to inaccurate proportions and affect subsequent production results. The above device lacks an automatic liquid dispensing device. During use, workers are not only required to prepare the spray liquid in advance, but also to manually add the spray liquid in time to prevent the spray liquid from running out and causing the production line to stop. Further improvement is needed. Utility Model Content
[0005] The purpose of the utility model is to provide a movable spraying device suitable for a drum granulator, aiming to improve the problem that the existing spraying device needs to manually mix the spray liquid before the spraying work, which may cause harm to the workers' health. At the same time, it is also necessary to manually detect the usage of the spray liquid and manually add the spray liquid according to the real-time situation.
[0006] The utility model is implemented as follows: a movable spraying device suitable for a drum granulator comprises a first granulator and a second granulator, and also comprises a solution preparation tank and a control center, wherein an agitator is provided at the inner bottom end of the solution preparation tank, and an electromagnetic liquid level meter for detecting the water level is provided on the solution preparation tank; an upper end inlet of the solution preparation tank is respectively connected with a vent pipe, a compressed air pipeline, a purified water pipeline and an acid solution pipeline, and two air outlets of the compressed air pipeline are provided inside the solution preparation tank; an outlet of the solution preparation tank is connected with a connecting pipe, and the connecting pipe is connected with a spray head, and the spray head is slidably arranged above the first granulator and the second granulator; the control center and the device are electrically connected as a whole.
[0007] Preferably, the two air outlet pipes of the compressed air pipeline arranged inside the solution preparation tank are respectively arranged at the bottom end of the solution preparation tank and do not abut the bottom of the solution preparation tank.
[0008] Preferably, it further includes an electromagnetic flow control valve; the electromagnetic flow control valve is provided on the connecting pipe.
[0009] Preferably, it further comprises a slide rail and a movable slider; a slide rail is provided above the corresponding upper portion of the first granulator and the second granulator, a movable slider is slidably provided on the slide rail, and the spray head is suspended on the movable slider.
[0010] Preferably, a valve for opening and closing the sprinkler head is provided at a position of the connecting pipe close to the sprinkler head.
[0011] Compared with the prior art, the beneficial effects of the present invention are:
[0012] 1. The utility model sets a solution preparation tank, which automatically prepares the spray liquid after use, and can automatically spray through the control center, which can not only avoid the harm of the spray liquid to the human body, but also maintain the continuous output of the spray liquid.
[0013] 2. The utility model can control the spray head to perform quantitative spraying by setting an electromagnetic flow control valve, and the spray head can automatically move and spray between the first granulator and the second granulator through the slide rail and the movable slider. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1It is a schematic diagram of the assembly structure of the utility model.
[0015] In the figure: 1. Solution preparation tank; 2. Vent pipe; 3. Electromagnetic liquid level meter; 4. Agitator; 5. Compressed air pipeline; 6. Purified water pipeline; 7. Acid solution pipeline; 8. Electromagnetic flow control valve; 9. Connecting pipeline; 10. Slide rail; 11. Moving slider; 12. Valve; 13. Sprinkler head; 14. First granulator; 15. Second granulator; 16. Control center. DETAILED DESCRIPTION
[0016] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.
[0017] The following is a further description with reference to the accompanying drawings and specific embodiments:
[0018] Example 1
[0019] like Figure 1As shown, a movable spraying device suitable for a drum granulator includes a first granulator 14 and a second granulator 15, a solution preparation tank 1 and a control center 16. The bottom end of the solution preparation tank 1 is provided with a stirrer 4, and the solution preparation tank 1 is provided with an electromagnetic level meter 3 for detecting the water level; the upper end inlet of the solution preparation tank 1 is respectively connected to a vent pipe 2, a compressed air pipeline 5, a purified water pipeline 6 and an acid solution pipeline 7, and the compressed air pipeline 5 is provided with two air outlets inside the solution preparation tank 1. The compressed air pipeline 5 is provided with a The two air outlet pipes arranged inside the solution preparation tank 1 are respectively arranged at the bottom end of the solution preparation tank 1 and do not abut the bottom of the solution preparation tank 1. A compressed air pipeline 5 is passed into the tank body to the bottom of the tank and is not connected to the bottom of the tank. The compressed air pipeline 5 in the tank body is punched at a certain distance. The design has two functions of agitator stirring and compressed air stirring. In case of problems with agitator stirring, compressed air stirring can be used as a substitute. Compressed air stirring can also be used to prevent material precipitation during use. The outlet of the solution preparation tank 1 is connected to a connecting pipe 9. The invention also includes an electromagnetic flow control valve 8; an electromagnetic flow control valve 8 is provided on the connecting pipe 9, and the electromagnetic flow control valve can control the spray rate required by the process, thereby controlling the spray time required by the process; the connecting pipe 9 is connected to a spray head 13, and the spray head 13 is slidably arranged above the first granulator 14 and the second granulator 15, and further includes a slide rail 10 and a movable slider 11; the first granulator 14 and the second granulator 15 are respectively provided with a slide rail 10, and the movable slider 11 is slidably arranged on the slide rail 10, and the spray head 13 is suspended. Placed on the movable slider 11, a valve 12 for opening and closing the spray head 13 is provided at the position of the connecting pipe 9 near the spray head 13. The first granulator 14 and the second granulator 15 are installed on opposite sides, and a bracket and a movable slide rail are provided in the middle and above to facilitate the computer to control the back and forth movement of the two sides of the spray head to spray the material; the control center 16 is electrically connected to the entire device, and is set to automatically stop after measuring a certain amount of solution spraying. When the solution in the tank reaches a certain low liquid level, the feed pipeline and the pure water and stirring device are automatically opened according to the set data to automatically prepare the solution.
[0020] Example 2
[0021] like Figure 1As shown, a movable spraying device suitable for a drum granulator includes a first granulator 14 and a second granulator 15, and also includes a solution preparation tank 1 and a control center 16. The bottom end of the solution preparation tank 1 is provided with an agitator 4, and the solution preparation tank 1 is provided with an electromagnetic level meter 3 for detecting the water level; the upper end inlet of the solution preparation tank 1 is respectively connected to a vent pipe 2, a compressed air pipeline 5, a purified water pipeline 6 and an acid solution pipeline 7, and the compressed air pipeline 5 has two air outlets provided inside the solution preparation tank 1. The two air outlet pipes of the compressed air pipeline 5 provided inside the solution preparation tank 1 are respectively provided at the bottom end of the solution preparation tank 1 and do not abut the bottom of the solution preparation tank 1. The outlet of the solution preparation tank 1 is connected to a connecting pipe 9, which also includes an electromagnetic flow control valve 8; the connecting pipe 9 is provided with an electromagnetic flow control valve 8, and the connecting pipe 9 is connected to a spray head 13, which is slidably arranged above the first granulator 14 and the second granulator 15, and also includes a slide rail 10 and a movable slider 11; the first granulator 14 and the second granulator 15 are respectively provided with a slide rail 10, and the movable slider 11 is slidably arranged on the slide rail 10, the spray head 13 is suspended on the movable slider 11, and the connecting pipe 9 is provided with a valve 12 for switching the spray head 13 near the spray head 13; the control center 16 is electrically connected to the entire device.
[0022] The working principle of the utility model is as follows: when spraying is required, the compressed air pipeline 5, the purified water pipeline 6 and the acid solution pipeline 7 are controlled by the control center 16 to automatically proportion the spray liquid, and then the spray liquid is stirred by the stirrer 4 in the solution preparation tank 1. After the stirring is completed, the electromagnetic flow control valve 8 controls the spray head 13 to spray quantitatively, and the control center 16 can control the spray head 13 to spray between the first granulator 14 and the second granulator 15.
[0023] To sum up, the utility model sets up a solution preparation tank 1, and automatically configures the spray liquid after use through the solution preparation tank 1, and can automatically spray through the control center 16, which can not only avoid the harm of the spray liquid to the human body, but also maintain the continuous output of the spray liquid; by setting up an electromagnetic flow control valve 8, the spray head 13 can be controlled to perform quantitative spraying, and through the slide rail 10 and the movable slider 11, the spray head 13 can be automatically moved and sprayed between the first granulator 14 and the second granulator 15.
[0024] The above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, various modifications and variations of the present invention are possible. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.
Claims
1. A movable spraying device suitable for a drum granulator, comprising a first granulator (14) and a second granulator (15), characterized in that: The invention also includes a solution preparation tank (1) and a control center (16), wherein the bottom end of the solution preparation tank (1) is provided with an agitator (4), and the solution preparation tank (1) is provided with an electromagnetic level meter (3) for detecting the water level; the upper inlet of the solution preparation tank (1) is respectively connected to a vent pipe (2), a compressed air pipeline (5), a purified water pipeline (6) and an acid solution pipeline (7), and two air outlets of the compressed air pipeline (5) are provided inside the solution preparation tank (1); the outlet of the solution preparation tank (1) is connected to a connecting pipe (9), and the connecting pipe (9) is connected to a spray head (13), and the spray head (13) is slidably arranged above the first granulator (14) and the second granulator (15); the control center (16) is electrically connected to the device as a whole.
2. A movable spraying device suitable for a drum granulator according to claim 1, characterized in that: The two air outlet pipes of the compressed air pipeline (5) arranged inside the solution preparation tank (1) are respectively arranged at the bottom end inside the solution preparation tank (1) and do not abut against the bottom of the solution preparation tank (1).
3. A movable spraying device suitable for a drum granulator according to claim 1, characterized in that: It also includes an electromagnetic flow control valve (8); the electromagnetic flow control valve (8) is provided on the connecting pipe (9).
4. A movable spraying device suitable for a drum granulator according to claim 1, characterized in that: In addition, it also includes a slide rail (10) and a movable slider (11); a slide rail (10) is provided above the corresponding first granulator (14) and the second granulator (15), a movable slider (11) is slidably provided on the slide rail (10), and the spray head (13) is suspended on the movable slider (11).
5. The movable spraying device suitable for a drum granulator according to claim 4, characterized in that: A valve (12) for opening and closing the spray head (13) is provided at a position of the connecting pipe (9) close to the spray head (13).
Citation Information
Patent Citations
Spraying device applied to drum-type granulator and granulator using same
CN214598868U