Anti-blocking device capable of being easily assembled and disassembled at discharge hole of reaction kettle

By designing an easy-to-disassemble anti-blocking device, the transmission part is used to drive the blocking part to rotate, the problem of blockage in the reactor discharge port is solved, and rapid disassembly and assembly and material collection is achieved. It is suitable for existing reactors and reduces safety risks.

CN223209429UActive Publication Date: 2025-08-12ZHEJIANG ZHENGYI BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202422480763.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-14
Publication Date
2025-08-12
Estimated Expiration
2034-10-14

AI Technical Summary

Technical Problem

The discharge port of the existing reactor is prone to clogging, resulting in the product being unable to be discharged smoothly. The existing anti-blocking device of the modified kettle body is poor in industrial production or has safety risks.

Method used

An easy-to-disassemble anti-blocking device is designed, including a hollow columnar discharge pipe and a breaking mechanism. The transmission part is used to drive the breaking part to rotate, and connected to the reactor discharge port through the connecting mechanism to achieve rapid disassembly and assembly and breaking.

Benefits of technology

Effectively break the clogging of the reactor discharge port, quickly disassemble and assemble, facilitate material collection, and is suitable for existing reactors to reduce safety risks.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking device capable of being easily assembled and disassembled at a discharge port of a reaction kettle. The anti-blocking device comprises a discharge pipe and a blocking breaking mechanism arranged on the discharge pipe, the discharging pipe is of a hollow columnar structure, the middle of the discharging pipe is bent, connecting mechanisms are arranged at the two ends of the discharging pipe, and during working, one end of the discharging pipe serves as an input end to be connected with a discharging port of the reaction kettle, and the other end serves as an output end to be connected with a receiving mechanism; the blockage breaking mechanism comprises a blockage breaking part, a transmission part, a driving part and a holding part; an opening is formed in the bent position of the discharging pipe and faces the input end of the discharging pipe. The transmission part penetrates through the opening; the blockage breaking part is arranged at the end, located in the discharging pipe, of the transmission part. The driving part is arranged at the other end of the transmission part; the holding part is fixed to the driving part, during working, the driving part drives the blockage breaking part to rotate through the transmission part, the blockage breaking part is driven to move towards the input end by pushing the holding part, and blockage breaking of the discharge port of the reaction kettle is achieved. The device can effectively break blockage and realize quick disassembly and assembly for use, and is high in applicability.
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Description

Technical Field

[0001] The utility model relates to the technical field of chemical reaction discharging devices, in particular to an anti-blocking device which is easily disassembled and assembled at a discharge port of a reaction kettle. Background Art

[0002] In the chemical industry, the reactor is the main equipment for synthetic reactions, and the discharge port at the bottom of the reactor is the only outlet for product collection. At present, most reactors that have been used in factories cannot be stirred by stirring paddles at the discharge port. If it is a solid-solid reaction or a solid-liquid reaction, the discharge port will be blocked after the reaction, resulting in the product not being able to be discharged smoothly. There are patents for anti-blocking of discharge ports, such as CN 217042489 U, CN 211586581 U, CN 220990729 U, etc., but their characteristics are all to modify the reactor body itself, which has little practical significance for reactors that have been industrialized; if artificial holes are used, products will flow out, and the liquid with higher temperature will pose a safety risk. Therefore, in response to the above problems, the utility model intends to provide an anti-blocking device that is easy to disassemble and assemble and can effectively break blockages. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides an anti-blocking device that is easily disassembled and assembled at the discharge port of a reactor. The device can effectively break blockages and achieve rapid disassembly and use, and has strong applicability.

[0004] An anti-blocking device that is easily detachable from a reactor discharge port comprises: a discharge pipe and a blockage-breaking mechanism disposed on the discharge pipe; the discharge pipe is a hollow cylindrical structure with a bend in the middle, and connecting mechanisms are disposed at both ends of the discharge pipe. During operation, one end of the discharge pipe serves as an input end and is connected to the reactor discharge port, while the other end serves as an output end and is connected to a material receiving mechanism, which is a storage tank.

[0005] The blockage-breaking mechanism includes: a blockage-breaking part, a transmission part, a driving part, and a holding part; an opening is provided at the bend of the discharge pipe, the opening facing the input end of the discharge pipe; the transmission part passes through the opening; the blockage-breaking part is provided at the end of the transmission part located in the discharge pipe; the driving part is provided at the other end of the transmission part; the holding part is fixed to the driving part. When working, the driving part drives the blockage-breaking part to rotate through the transmission part, and drives the blockage-breaking part to move toward the input end by pushing the holding part, thereby realizing the blockage-breaking of the discharge port of the reactor.

[0006] Furthermore, the anti-blocking device according to claim 1 is characterized in that the transmission part comprises: a transmission shaft, a sliding sealing seat, a jacket and a rubber sleeve;

[0007] The jacket is fitted on the side wall of the transmission shaft, and one end of the jacket is fixed to the driving part; the transmission shaft is a column, and the end of the transmission shaft located inside the discharge pipe is fixed with the blocking part, and the other end is connected to the transmission end of the driving part;

[0008] The sliding sealing seat is fixed to the outside of the discharge pipe opening, and the transmission shaft with the jacket passes through the sliding sealing seat and slides along the sliding sealing seat, thereby preventing the liquid in the discharge pipe from leaking out; the rubber sleeve is fixed to the side wall of the jacket located inside the discharge pipe, which is used to prevent the jacket from falling out of the opening.

[0009] Furthermore, the driving part includes a housing and a motor; the housing is connected to the jacket and the gripping part respectively;

[0010] The motor is fixed in the housing, and the transmission end of the motor is connected to the transmission shaft.

[0011] Furthermore, the blockage-breaking portion is a cone, and the bottom surface of the cone is fixedly connected to the end of the transmission shaft located in the discharge pipe.

[0012] Furthermore, the transmission shaft, the blockage-breaking part, the discharge pipe, the jacket and the connecting mechanism are made of titanium alloy material, which has the advantages of being resistant to high temperatures, not prone to corrosion and being lightweight.

[0013] Furthermore, the gripping portion is a cylindrical handle, and the handle is wrapped with a layer of rubber for heat insulation.

[0014] Furthermore, the middle bend of the discharge pipe is specifically as follows: the discharge pipe includes two straight segments, and the angle formed by the bend at the connection of the two straight segments is greater than 90 degrees and less than 180 degrees.

[0015] Furthermore, the connection method of the connection between the two straight line segments is one of welding and threaded connection.

[0016] Furthermore, the connecting mechanism is one or more of a flange and a quick connector, and the quick connector includes a quick connector male head and a quick connector female head.

[0017] Compared with the prior art, the beneficial effects of the present invention are:

[0018] 1. The utility model can solve the problem of material blockage at the discharge port of the reactor after use.

[0019] 2. The utility model can be connected to the bottom discharge port of the reactor through a connecting mechanism and can be disassembled after use, so it is easy to be applied to ordinary reactors that are currently in actual use.

[0020] 3. After the utility model is used, the material can be directly discharged and it acts as a pipeline to facilitate the collection of materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 This is a front view of an anti-blocking device that can be movably installed and easily disassembled at the discharge port of a reactor according to an embodiment of the utility model;

[0022] Figure 2 A top view of a quick-release connector that can be movably mounted on an anti-blocking device that is easily detachable at the discharge port of a reactor according to an embodiment of the present invention;

[0023] In the figure: 101, quick-release connector male head; 102, quick-release connector female head; 2, transmission shaft; 3, discharge pipe; 4, sliding seal seat; 5, jacket; 6, handle; 7, motor; 8, flange; 9, rubber sleeve; 10, housing. DETAILED DESCRIPTION

[0024] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention.

[0025] Rather, the present invention encompasses any alternatives, modifications, equivalents, and solutions within the spirit and scope of the present invention as defined by the claims. Furthermore, to facilitate a better understanding of the present invention, certain specific details are detailed below in the detailed description of the present invention. Those skilled in the art will be able to fully understand the present invention without these details.

[0026] According to a specific embodiment of the present invention, an anti-blocking device that is easily detachable from a discharge port of a reactor comprises: a discharge pipe 3 and a blockage-breaking mechanism provided on the discharge pipe 3;

[0027] The discharge pipe 3 is a hollow cylindrical structure with a bend in the middle. Connecting mechanisms are provided at both ends of the discharge pipe 3. When working, one end of the discharge pipe 3 is connected to the discharge port of the reactor as an input end, and the other end is connected to the material receiving mechanism as an output end. The blockage-breaking mechanism includes: a blockage-breaking part, a transmission part, a driving part, and a holding part. An opening is provided at the bend of the discharge pipe 3, and the opening faces the input end of the discharge pipe 3. The transmission part passes through the opening. The blockage-breaking part is provided at the end of the transmission part located in the discharge pipe 3. The driving part is provided at the other end of the transmission part. The holding part is fixed to the driving part. When working, the driving part drives the blockage-breaking part to rotate through the transmission part, and drives the blockage-breaking part to move toward the input end by pushing the holding part, thereby realizing the blockage-breaking of the discharge port of the reactor.

[0028] Example 1:

[0029] The present invention will be further described below with reference to the accompanying drawings.

[0030] like Figure 1 As shown, the anti-blocking device of this embodiment includes: a discharge pipe 3 and a blockage-breaking mechanism provided on the discharge pipe 3;

[0031] The discharge pipe 3 is a hollow cylindrical structure with a bend in the middle. Connecting mechanisms are provided at both ends of the discharge pipe 3. When working, one end of the discharge pipe 3 is connected to the discharge port of the reactor as an input end, and the other end is connected to the material receiving mechanism as an output end. The blockage-breaking mechanism includes: a blockage-breaking part, a transmission part, a driving part, and a holding part. An opening is provided at the bend of the discharge pipe 3, and the opening faces the input end of the discharge pipe 3, that is, in the vertical upward direction. The transmission part passes through the opening. The blockage-breaking part is provided at the end of the transmission part located in the discharge pipe 3. The driving part is provided at the other end of the transmission part. The holding part is fixed to the driving part. When working, the driving part drives the blockage-breaking part to rotate through the transmission part, and drives the blockage-breaking part to move toward the input end, that is, in the vertical direction, by pushing the holding part, thereby achieving blockage-breaking of the discharge port of the reactor.

[0032] The transmission part includes: a transmission shaft 2, a sliding sealing seat 4, a jacket 5 and a rubber sleeve 9; the sliding sealing seat 4 is fixed to the outside of the opening of the discharge pipe 3; the jacket 5 is a hollow cylinder, which is arranged to fit the side wall of the transmission shaft 2, and one end of which is fixed to the driving part; the transmission shaft 2 is a cylinder, and the end of the transmission shaft 2 located inside the discharge pipe 3 is fixed with a blocking part, and the other end is connected to the transmission end of the driving part, and the transmission shaft 2 with the jacket slides from the sliding sealing seat 4, thereby preventing the liquid in the discharge pipe (3) from leaking out; the rubber sleeve 9 is fixed to the side wall of the jacket 5 located inside the discharge pipe 3, and is used to prevent the jacket 5 from escaping from the opening.

[0033] The driving portion includes a housing 10 and a motor 7 ; the housing 10 is connected to the jacket 5 and the gripping portion respectively; the motor 7 is fixed in the housing 10 , and a transmission end of the motor 7 is connected to the transmission shaft 2 .

[0034] The blockage-breaking part is a cone, and the bottom surface of the cone is fixedly connected to the end of the transmission shaft 2 located in the discharge pipe 3. In this embodiment, the blockage-breaking part and the transmission shaft are integrated into one design, and the upper end is a cone.

[0035] The transmission shaft 2, the blockage-breaking part, the discharge pipe 3, the jacket 5 and the connecting mechanism are made of titanium alloy material, which is resistant to high temperature, not easy to corrode and lightweight.

[0036] The gripping portion is a columnar handle 6 , and the handle 6 is wrapped with a layer of rubber for heat insulation.

[0037] The middle bend of the discharge pipe 3 is specifically as follows: the discharge pipe 3 includes two straight segments, and the angle formed by the bend at the connection of the two straight segments is greater than 90 degrees and less than 180 degrees. In this example, the angle is 120 degrees.

[0038] The connection between the two straight line segments is achieved by welding or threaded connection, and in this example, the connection is achieved by welding.

[0039] The connecting mechanism is one or more of a flange 8 and a quick-release connector. In this example, the output end is connected to the flange 8 with the material receiving mechanism, which is a storage tank.

[0040] The input end uses a quick-release connector, wherein the discharge pipe is provided with a quick-release connector male head 101, and the reactor discharge port is a quick-release connector female head 102. Figure 2 shown.

[0041] The working principle of this utility model is:

[0042] Step 1: Connect the quick-release connector male head 101 to the quick-release connector female head 102 at the discharge port of the reactor; and connect the flange 8 to the storage tank.

[0043] Step 2: Turn on the power of the equipment and open the discharge port of the reactor. At this time, due to the blockage of the material, the material does not flow out after opening the discharge port of the reactor.

[0044] Step 3: Turn on the motor 7 to drive the transmission shaft 2 and thus drive the blockage-breaking part to rotate at high speed.

[0045] Step 4: Hold the handle 6 tightly with your hand and slowly lift the motor 7 upwards to move the transmission shaft 2 and the jacket 5 upwards together.

[0046] Step 5: Move until there is obvious liquid entering the liquid storage tank, indicating that the discharge port of the reactor has been unblocked. At this time, slowly move the handle 6 downward until the rubber sleeve 9 rests against the pipe wall.

[0047] Step 6: After the material collection is completed, the device is disassembled by unscrewing the quick-release connector sub-head 101.

[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An anti-blocking device that is easily disassembled and assembled at the discharge port of a reactor, characterized in that: include: A discharge pipe (3) and a blockage-breaking mechanism provided on the discharge pipe (3); The discharge pipe (3) is a hollow columnar structure with a bent middle portion. Connecting mechanisms are provided at both ends of the discharge pipe (3). When in operation, one end of the discharge pipe (3) is connected to the discharge port of the reactor as an input end, and the other end is connected to the receiving mechanism as an output end. The blockage-breaking mechanism includes: a blockage-breaking part, a transmission part, a driving part, and a gripping part; An opening is provided at the bend of the discharge pipe (3), the opening facing the input end of the discharge pipe (3); The transmission portion passes through the opening; The blockage-breaking portion is arranged at the end of the transmission portion located inside the discharge pipe (3); The driving part is arranged at the other end of the transmission part; The holding part is fixed to the driving part. When working, the driving part drives the unblocking part to rotate through the transmission part, and pushes the holding part to drive the unblocking part to move toward the input end, thereby unblocking the discharge port of the reactor.

2. The anti-blocking device according to claim 1, characterized in that: The transmission part comprises: a transmission shaft (2), a sliding sealing seat (4), a jacket (5) and a rubber sleeve (9); The jacket (5) is arranged to fit the side wall of the transmission shaft (2), and one end of the jacket is fixed to the driving part; The transmission shaft (2) is a column, the end of the transmission shaft (2) located inside the discharge pipe (3) is fixed with a blocking portion, and the other end is connected to the transmission end of the driving part; The sliding seal seat (4) is fixed to the outside of the opening of the discharge pipe (3), and the transmission shaft (2) with the jacket slides along the sliding seal seat (4), thereby preventing the liquid in the discharge pipe (3) from leaking out; The rubber sleeve (9) is fixed to the side wall of the jacket (5) located inside the discharge pipe (3) to prevent the jacket (5) from falling out of the opening.

3. The anti-blocking device according to claim 2, characterized in that: The driving part comprises a housing (10) and a motor (7); the housing (10) is connected to the jacket (5) and the gripping part respectively; The motor (7) is fixed in the housing (10), and the transmission end of the motor (7) is connected to the transmission shaft (2).

4. The anti-blocking device according to claim 2, characterized in that: The blockage-breaking portion is a cone, and the bottom surface of the cone is fixedly connected to the end of the transmission shaft (2) located in the discharge pipe (3).

5. The anti-clogging device according to claim 2, characterized in that: The transmission shaft (2), the blockage-breaking portion, the discharge pipe (3), the jacket (5) and the connecting mechanism are made of titanium alloy material.

6. The anti-clogging device according to claim 1, characterized in that: The gripping portion is a columnar handle (6), and the handle (6) is wrapped with a layer of rubber for heat insulation.

7. The anti-clogging device according to claim 1, characterized in that: The middle bend of the discharge pipe (3) is specifically as follows: the discharge pipe (3) comprises two straight segments, and the angle formed by the bend at the connection of the two straight segments is greater than 90 degrees and less than 180 degrees.

8. The anti-clogging device according to claim 7, characterized in that: The connection mode of the connection between the two straight line segments is one of welding and threaded connection.

9. The anti-clogging device according to claim 1, characterized in that: The connecting mechanism is one or more of a flange (8) and a quick-release connector.

Citation Information

Patent Citations

  • Anti-blocking structure for discharge hole of reaction kettle for chemical production

    CN211586581U

  • Anti-blocking reaction kettle discharging structure

    CN217042489U

  • A reactor anti-clogging device for the production of amino acid chelated calcium

    CN220990729U