Anti-lamination efficient coating device
By setting up adjustment components and transmission motors in the coating device to adjust the anti-stack roller position, and combining the absorption sponge and the recycling tank to process the excess film liquid, the glass lamination problem is solved and the coating quality and efficiency are improved.
Patent Information
- Application Number
- CN202422179829.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-06
AI Technical Summary
The problem of existing coating devices in glass lamination before coating results in some areas not being coated, affecting the coating efficiency and quality.
By setting up adjustment components in the coating device to drive the anti-stack roller to slide, combining the transmission motor and the coating assembly, the anti-stack roller position is accurately adjusted, and the excess film liquid is processed through the absorption sponge and recycling tank to ensure that the glass is coated piece by piece.
Effectively prevent glass lamination, improve coating quality and efficiency, ensure uniform coating of glass, and reduce the impact of film liquid splashing.
Smart Images

Figure CN223209772U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass coating, in particular to an anti-lambda high-efficiency coating device. Background Art
[0002] To improve the power generation efficiency of modules, the panel glass used in these devices typically undergoes a coating process. The existing coating process involves evenly applying the coating solution to the glass surface via a roller coating process. This process then undergoes surface drying, curing, and tempering to form a porous nano-silica film. Currently, due to lamination issues (i.e., two sheets of glass are fully or partially stacked together) before coating, some areas of the laminated glass may not be coated after passing through the coating process, resulting in defects.
[0003] After searching, a Chinese patent discloses an anti-overlapping device for a coating machine, and its authorization announcement number is (CN218144451U), which includes an anti-overlapping roller arranged above the conveyor belt through an axle seat, and a pad roller is arranged below the conveyor belt at the position corresponding to the anti-overlapping roller. The anti-overlapping roller and the pad roller are parallel to each other, and the pad roller contacts the surface of the conveyor belt. A substrate channel is reserved between the anti-overlapping roller and the surface of the conveyor belt. The anti-overlapping roller is driven to rotate by a drive motor, and the anti-overlapping roller and the conveyor belt rotate at a differential speed.
[0004] This patent sets up the coordination between the shaft seat, conveyor belt, anti-overlapping roller, pad roller, drive motor and height adjustment mechanism, and then drives the anti-overlapping roller to move through the height adjustment mechanism, so as to adjust the position of the anti-overlapping roller according to the process requirements, thereby preventing the occurrence of lamination during coating. However, in actual use, the device drives the anti-overlapping roller to move and adjust by using the air pump as the height adjustment mechanism, and is actually unable to accurately adjust the position of the anti-overlapping roller, which reduces the coating efficiency. Utility Model Content
[0005] The purpose of the present invention is to provide an anti-stacking and efficient coating device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an anti-overlapping high-efficiency coating device, comprising a base, a first fixed plate and a second fixed plate fixedly connected to the top of the base, a coating roller, a metering roller and a wrinkle-eliminating roller rotatably connected between the first fixed plate and the second fixed plate, the outer sides of the coating roller are rotatably connected to the outer sides of the metering roller and the wrinkle-eliminating roller respectively, a coating assembly is provided on one side of the first fixed plate, the coating assembly is used to drive the coating roller to rotate, a transmission wheel is rotatably connected between the inner walls of the base, a conveyor belt is rotatably connected to the outer sides of the transmission wheel and between the inner walls of the base, two vertical plates are fixedly connected to the top of the base, an anti-overlapping roller is slidably connected between the two vertical plates, an adjustment assembly is provided on one side of the two vertical plates, and the adjustment assembly is used to drive the anti-overlapping roller to move.
[0007] As a further preferred embodiment of the present technical solution, the coating assembly includes a connecting plate, one side of the connecting plate is rotatably connected to a worm, one side of the first fixed plate is rotatably connected to a connecting rod, one end of the connecting rod passes through the first fixed plate and is fixedly connected to the coating roller, one end of the connecting rod is fixedly connected to a worm gear, and the worm gear is engaged with the worm.
[0008] As a further preferred embodiment of the present technical solution, a film coating motor is fixedly mounted on one side of the connecting plate, and an output end of the film coating motor passes through the connecting plate and is fixedly connected to the worm.
[0009] As a further preferred embodiment of the present technical solution, the adjustment assembly includes two mounting plates and two adjustment slots, the two mounting plates are respectively fixedly connected to one side of the two vertical plates, the two adjustment slots are respectively opened on one side of the two vertical plates, the two adjustment slots respectively pass through the two vertical plates, the inner sides of the two adjustment slots are respectively slidably connected to the two ends of the anti-overlapping roller, both sides of the base are fixedly connected with support plates, two threaded rods are respectively rotatably connected between the two support plates and the two mounting plates, the outer sides of the two threaded rods are threadedly connected with adjustment blocks, and the two adjustment blocks are respectively fixedly connected to the two ends of the anti-overlapping roller.
[0010] As a further preferred embodiment of the present technical solution, two turntables are fixedly connected to the tops of the two mounting plates, the bottom ends of the two turntables are fixedly connected to the threaded rods through the mounting plates, and the tops of the two turntables are fixedly connected to handles.
[0011] As a further preferred embodiment of the present technical solution, a transmission motor is fixedly mounted on one side of the base, and an output end of the transmission motor extends to the interior of the base and is fixedly connected to the transmission wheel.
[0012] As a further preferred embodiment of the present technical solution, one side of each of the first fixed plate and the second fixed plate is fixedly connected to a baffle, one side of each of the baffles is fixedly connected to an absorption sponge, one side of the two absorption sponges respectively contacts the two ends of the coating roller and the metering roller, and a leakage groove is provided on one side of the two baffles and at the bottom of the absorption sponge.
[0013] As a further preferred embodiment of the present technical solution, a recovery groove is provided on one side of the first fixed plate and the second fixed plate, and the two recovery grooves pass through the first fixed plate and the second fixed plate respectively. A recovery box is slidably connected between the inner walls of the two recovery grooves, and the two recovery boxes are located below the two leakage grooves.
[0014] The utility model provides an anti-lambda high-efficiency coating device, which has the following beneficial effects:
[0015] (1) The utility model drives the anti-overlapping roller to slide between the two vertical plates through the adjustment component, so as to flexibly adjust the position of the anti-overlapping roller according to the specifications of the coated glass, so that the coated glass can pass through the anti-overlapping roller piece by piece during transportation, thereby effectively preventing the glass from overlapping during coating, thereby improving the quality of the coated glass.
[0016] (2) The utility model drives the transmission wheel to rotate through the transmission motor, so that the conveyor belt rotates between the inner walls of the base, thereby driving the glass to move to the coating roller, and then drives the coating roller to rotate between the first fixed plate and the second fixed plate through the coating component. The quality of the glass coating is further improved through the action of the wrinkle-eliminating roller and the metering roller. Subsequently, the absorption sponge on one side of the two liquid baffles is in close contact with the two ends of the coating roller and the metering roller, ensuring that the excess film liquid is guided to the inside of the recovery box in the recovery tank through the leakage groove, thereby avoiding the excess film liquid from splashing and affecting the coating quality of the glass, thereby effectively improving the quality and efficiency of the glass coating. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the side structure of the base of the utility model;
[0019] Figure 3 This is a schematic diagram of the anti-overlap roller structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the structure of point A of the present utility model;
[0021] Figure 5 This is a schematic diagram of the structure of point B of the present utility model;
[0022] In the figure: 1. Base; 2. Conveyor belt; 3. First fixed plate; 4. Second fixed plate; 5. Metering roller; 6. Erasing roller; 7. Coating roller; 8. Recovery box; 9. Coating motor; 10. Connecting plate; 11. Worm; 12. Worm gear; 13. Vertical plate; 14. Anti-overlap roller; 15. Turntable; 16. Handle; 17. Adjustment slot; 18. Threaded rod; 19. Adjustment block; 20. Drive wheel; 21. Recovery slot; 22. Baffle; 23. Absorbent sponge; 24. Leakage slot; 25. Mounting plate; 26. Support plate; 27. Connecting rod; 28. Drive motor. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0024] The utility model provides a technical solution: Figure 1-Figure 5As shown, in this embodiment, an anti-stacking high-efficiency coating device includes a base 1, a first fixed plate 3 and a second fixed plate 4 are fixedly connected to the top of the base 1, a coating roller 7, a metering roller 5 and an erasing roller 6 are rotatably connected between the first fixed plate 3 and the second fixed plate 4, the outer side of the coating roller 7 is rotatably connected to the outer sides of the metering roller 5 and the erasing roller 6 respectively, a coating assembly is provided on one side of the first fixed plate 3, the coating assembly is used to drive the coating roller 7 to rotate, a transmission wheel 20 is rotatably connected between the inner walls of the base 1, a conveyor belt 2 is rotatably connected to the outer side of the transmission wheel 20 and between the inner walls of the base 1, two vertical plates 13 are fixedly connected to the top of the base 1, an anti-stacking roller 14 is slidably connected between the two vertical plates 13, and an adjustment assembly is provided on one side of the two vertical plates 13, the adjustment assembly is used to drive The anti-overlap roller 14 moves, and a transmission motor 28 is fixedly installed on one side of the base 1. The output end of the transmission motor 28 extends to the inside of the base 1 and is fixedly connected to the transmission wheel 20. One side of the first fixed plate 3 and the second fixed plate 4 is fixedly connected to a baffle 22, and one side of the baffle 22 is fixedly connected to an absorption sponge 23. One side of the two absorption sponges 23 respectively contacts the two ends of the coating roller 7 and the metering roller 5. A leakage groove 24 is provided on one side of the two baffles 22 and at the bottom of the absorption sponge 23. A recovery groove 21 is provided on one side of the first fixed plate 3 and the second fixed plate 4. The two recovery grooves 21 pass through the first fixed plate 3 and the second fixed plate 4 respectively. A recovery box 8 is slidably connected between the inner walls of the two recovery grooves 21, and the two recovery boxes 8 are located below the two leakage grooves 24.
[0025] When the coating device is coating, the anti-overlapping roller 14 is first driven to move between the two vertical plates 13 through the adjustment component, so that the position of the anti-overlapping roller 14 is adjusted according to the specifications of the coated glass, and then the transmission motor 28 drives the transmission wheel 20 to rotate between the inner walls of the base 1, so that the conveyor belt 2 rotates between the inner walls of the base 1, thereby driving the glass to move to the coating roller 7, and then the coating roller 7 is driven to rotate between the first fixed plate 3 and the second fixed plate 4 by the coating component. At the same time, under the action of the metering roller 5 and the erasing roller 6, the coating roller 7 evenly coats the glass, and then the excess film liquid at both ends of the metering roller 5 and the coating roller 7 is absorbed by the absorption sponge 23 on one side of the two baffles 22, and flows down along the two leakage grooves 24 to the inside of the recovery box 8 inside the two recovery grooves 21, and then is uniformly recycled, thereby improving the quality and efficiency of glass coating.
[0026] like Figure 1-Figure 5As shown, the coating assembly includes a connecting plate 10, one side of the connecting plate 10 is rotatably connected to a worm 11, one side of the first fixed plate 3 is rotatably connected to a connecting rod 27, one end of the connecting rod 27 passes through the first fixed plate 3 and is fixedly connected to the coating roller 7, one end of the connecting rod 27 is fixedly connected to a worm gear 12, the worm gear 12 is engaged with the worm 11, and a coating motor 9 is fixedly installed on one side of the connecting plate 10, and the output end of the coating motor 9 passes through the connecting plate 10 and is fixedly connected to the worm 11.
[0027] The coating motor 9 drives the worm 11 to rotate on one side of the connecting plate 10, so that the worm gear 12 drives the connecting rod 27 to rotate on one side of the first fixed plate 3, thereby driving the coating roller 7 to rotate, thereby improving the efficiency of glass coating.
[0028] like Figure 1-Figure 5 As shown, the adjustment assembly includes two mounting plates 25 and two adjustment slots 17. The two mounting plates 25 are respectively fixedly connected to one side of the two vertical plates 13. The two adjustment slots 17 are respectively opened on one side of the two vertical plates 13. The two adjustment slots 17 respectively pass through the two vertical plates 13. The inner sides of the two adjustment slots 17 are respectively slidably connected to the two ends of the anti-overlapping roller 14. Support plates 26 are fixedly connected to both sides of the base 1. Two threaded rods 18 are respectively rotatably connected between the two support plates 26 and the two mounting plates 25. Adjustment blocks 19 are threadedly connected to the outer sides of the two threaded rods 18. The two adjustment blocks 19 are respectively fixedly connected to the two ends of the anti-overlapping roller 14. The tops of the two mounting plates 25 are fixedly connected to two turntables 15. The bottom ends of the two turntables 15 pass through the mounting plates 25 and are fixedly connected to the threaded rods 18. The tops of the two turntables 15 are fixedly connected to handles 16.
[0029] By manually rotating the two handles 16, the two turntables 15 are rotated, so that the two threaded rods 18 are rotated between the two mounting plates 25 and the two support plates 26 respectively, so that the two adjustment blocks 19 are slidably connected on one side of the two vertical plates 13, thereby driving the two ends of the anti-overlapping roller 14 to move between the inner walls of the two adjustment grooves 17 respectively, avoiding the occurrence of lamination during glass coating and affecting the coating quality.
[0030] The utility model provides an efficient coating device for preventing stacking, and the specific working principle is as follows: when the coating device is coating, first, the two handles 16 are manually rotated to rotate the two turntables 15, so that the two threaded rods 18 are respectively rotated between the two mounting plates 25 and the two support plates 26, so that the two adjustment blocks 19 are respectively slidably connected on one side of the two vertical plates 13, thereby driving the two ends of the anti-stack roller 14 to move between the inner walls of the two adjustment grooves 17, and then adjusting the position of the anti-stack roller 14 according to the specifications of the coated glass, and then the transmission motor 28 drives the transmission wheel 20 to rotate between the inner walls of the base 1, so that the conveyor belt 2 is moved between the inner walls of the base 1. The glass is moved to the coating roller 7 by rotating between the walls, and then the coating motor 9 drives the worm 11 to rotate and connect on one side of the connecting plate 10, so that the worm gear 12 drives the connecting rod 27 to rotate on one side of the first fixed plate 3, thereby driving the coating roller 7 to rotate between the first fixed plate 3 and the second fixed plate 4. At the same time, under the action of the metering roller 5 and the erasing roller 6, the coating roller 7 coats the glass evenly, and then the excess film liquid at both ends of the metering roller 5 and the coating roller 7 is absorbed by the absorption sponge 23 on one side of the two baffles 22, and flows down along the two leakage grooves 24 to the inside of the recovery box 8 inside the two recovery grooves 21, and then is recycled uniformly.
[0031] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An anti-lambda high-efficiency coating device, comprising a base (1), characterized in that: The top of the base (1) is fixedly connected to a first fixed plate (3) and a second fixed plate (4); a coating roller (7), a metering roller (5) and a pattern-eliminating roller (6) are rotatably connected between the first fixed plate (3) and the second fixed plate (4); the outer side of the coating roller (7) is rotatably connected to the outer sides of the metering roller (5) and the pattern-eliminating roller (6), respectively; a coating assembly is provided on one side of the first fixed plate (3); the coating assembly is used to drive the coating roller (7) to rotate; a transmission wheel (20) is rotatably connected between the inner walls of the base (1); a conveyor belt (2) is rotatably connected between the outer sides of the transmission wheel (20) and the inner walls of the base (1); two vertical plates (13) are fixedly connected to the top of the base (1); an anti-overlapping roller (14) is slidably connected between the two vertical plates (13); an adjustment assembly is provided on one side of the two vertical plates (13); the adjustment assembly is used to drive the anti-overlapping roller (14) to move.
2. The high-efficiency anti-lambda coating device according to claim 1, characterized in that: The coating assembly includes a connecting plate (10), one side of the connecting plate (10) is rotatably connected to a worm (11), one side of the first fixed plate (3) is rotatably connected to a connecting rod (27), one end of the connecting rod (27) passes through the first fixed plate (3) and is fixedly connected to the coating roller (7), one end of the connecting rod (27) is fixedly connected to a worm gear (12), and the worm gear (12) is engaged with the worm gear (11).
3. The high-efficiency anti-lambda coating device according to claim 2, characterized in that: A film coating motor (9) is fixedly mounted on one side of the connecting plate (10), and an output end of the film coating motor (9) passes through the connecting plate (10) and is fixedly connected to the worm (11).
4. The high-efficiency anti-lambda coating device according to claim 1, characterized in that: The adjustment assembly comprises two mounting plates (25) and two adjustment slots (17), the two mounting plates (25) are respectively fixedly connected to one side of the two vertical plates (13), the two adjustment slots (17) are respectively opened on one side of the two vertical plates (13), the two adjustment slots (17) respectively penetrate the two vertical plates (13), the inner sides of the two adjustment slots (17) are respectively slidably connected to the two ends of the anti-overlapping roller (14), both sides of the base (1) are fixedly connected with support plates (26), two threaded rods (18) are respectively rotatably connected between the two support plates (26) and the two mounting plates (25), the outer sides of the two threaded rods (18) are threadedly connected with adjustment blocks (19), and the two adjustment blocks (19) are respectively fixedly connected to the two ends of the anti-overlapping roller (14).
5. The high-efficiency anti-lambda coating device according to claim 4, characterized in that: The tops of the two mounting plates (25) are fixedly connected to two turntables (15), the bottom ends of the two turntables (15) pass through the mounting plates (25) and are fixedly connected to the threaded rods (18), and the tops of the two turntables (15) are fixedly connected to handles (16).
6. The high-efficiency anti-lambda coating device according to claim 1, characterized in that: A transmission motor (28) is fixedly mounted on one side of the base (1), and an output end of the transmission motor (28) extends to the interior of the base (1) and is fixedly connected to a transmission wheel (20).
7. The high-efficiency anti-lambda coating device according to claim 1, characterized in that: One side of the first fixed plate (3) and the second fixed plate (4) is fixedly connected to a baffle (22), and one side of the baffle (22) is fixedly connected to an absorption sponge (23). One side of the two absorption sponges (23) respectively contacts the two ends of the coating roller (7) and the metering roller (5). A leakage groove (24) is provided on one side of the two baffles (22) and at the bottom of the absorption sponge (23).
8. The high-efficiency anti-lambda coating device according to claim 7, characterized in that: A recovery groove (21) is provided on one side of the first fixed plate (3) and the second fixed plate (4), and the two recovery grooves (21) respectively penetrate the first fixed plate (3) and the second fixed plate (4). A recovery box (8) is slidably connected between the inner walls of the two recovery grooves (21), and the two recovery boxes (8) are located below the two leakage grooves (24).
Citation Information
Patent Citations
Lamination preventing device of coating machine
CN218144451U