Full-automatic vacuum glue pouring machine

Abstract

The utility model discloses a full-automatic vacuum potting machine which comprises a head elevator, a feeding connection table is installed on the right side of the head elevator, a first potting machine is connected to the right side of the feeding connection table, a vacuum machine is arranged beside the first potting machine in a matched mode, and a second potting machine is installed on the right side of the vacuum machine. All the devices are independently applied, each device is an independent module, a glue supply system adopts a precision metering pump, parameters of glue spitting speed and glue spitting time can be set, glue barrels are provided with vacuum pumps, glue vacuum defoaming, vacuum material pumping, automatic pressure relief and sealing and anti-curing functions are achieved, one material barrel is standby, and the other material barrel is used and can be automatically switched in a material shortage state. The glue barrel A and the glue barrel B are used for storing materials separately to ensure that glue is not cured after being placed for a long time, so that stable glue output, high precision, no glue leakage, proportioning according to requirements, glue filling while mixing and glue saving to the maximum extent are realized, parameters of the glue output speed and the glue output time can be set, and the glue output quantity is stable.

Description

Technical Field

[0001] The utility model relates to the technical field of glue filling machines, in particular to a full-automatic vacuum glue filling machine. Background Art

[0002] Glue dispensing machine is an automated machine that drips, coats and fills liquid on the surface or inside of the product. Glue dispensing machine, also known as AB double-liquid glue dispensing machine, is an automated machine that specializes in controlling fluids and drips, coats and fills liquid on the surface or inside of the product to achieve the functions of sealing, fixing and waterproofing. Generally, two-component glue is used, which is mainly used for bonding, pouring, coating, sealing and filling of glue, oil and other liquids in product processes. Automated glue dispensing machine can realize glue dispensing of irregular shapes such as points, lines, arcs and circles.

[0003] However, the glue supply system in the current glue filling machine production line needs to stop to suck the material before adding the material, and it cannot add glue without stopping the line. The current glue filling machine production line only degases the glue in the barrel. After filling, the glue cannot be quickly filled into the product, and the glue entering the product will cause impact and generate bubbles, and even the glue does not completely cover the product, resulting in bubbles. Utility Model Content

[0004] The purpose of the present invention is to provide a fully automatic vacuum glue filling machine to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a fully automatic vacuum glue filling machine, comprising a head lifter, a loading docking platform is installed on the right side of the head lifter, a No. 1 glue filling machine is connected to the right side of the loading docking platform, a vacuum machine is provided next to the No. 1 glue filling machine, a No. 2 glue filling machine is installed on the right side of the vacuum machine, a three-meter curing furnace is installed on the right side of the No. 2 glue filling machine, a docking platform is installed between the No. 2 glue filling machine and the three-meter curing furnace, a unloading docking platform is installed on the right side of the three-meter curing furnace, a tail lift is installed at the end of the unloading docking platform, and a glue supply system is provided on the rear side of the No. 2 glue filling machine.

[0006] Preferably, a conveying line is installed at the bottom of the vacuum machine, and a vacuum box is installed in the middle of the vacuum machine.

[0007] Preferably, an observation window is provided on one side of the outer wall of the vacuum machine, and a display touch screen is provided on the other side of the vacuum machine.

[0008] Preferably, a cavity penetrating the outer wall is provided at the bottom of the No. 2 glue filling machine, an upper conveyor line is installed in the cavity, a lower conveyor line is provided below the upper conveyor line, a flip door is installed on the outer wall on the other side of the No. 2 glue filling machine, and a human-machine interface is suspended in the upper right corner of the flip door.

[0009] Preferably, an operation panel is installed on one side of the docking platform, and an upper conveying line and a lower conveying line are installed on the docking platform, and one end of the upper conveying line and the lower conveying line is electrically connected to a speed regulating motor.

[0010] Preferably, a lifting basket is installed above the tail elevator, an anti-slip conveyor belt is symmetrically installed in front of the lifting basket, and a sensor is installed on the inner side of the anti-slip conveyor belt.

[0011] Preferably, an A1 glue barrel is installed on the glue supply system, an A2 glue barrel is installed on one side of the A1 glue barrel, a B1 glue barrel is installed on the right side of the A2 glue barrel, and a B2 glue barrel is installed on the right side of the B1 glue barrel.

[0012] Preferably, a cleaning bucket is installed next to the B2 glue barrel, and a vacuum pump placement location is provided at the bottom of the glue supply system, and a metering pump placement location is provided to the right of the vacuum pump placement location.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The glue filling line in the utility model is composed of a lift, a loading dock and a No. 1 glue filling machine, and is manually assisted. Each device is used independently, and each device is a separate module. The glue supply system adopts a precision metering pump. The glue dispensing speed and glue dispensing time can be set by parameters. The glue barrel is equipped with a vacuum pump, and the glue is vacuum degassed and vacuum extracted. It has automatic pressure relief and a sealing and anti-curing function. One material barrel is in reserve and the other is used. It is automatically switched when there is a lack of material. Glue barrel A and glue barrel B are stored separately to ensure that the glue will not solidify after being placed for a long time, thereby achieving stable glue output, high precision, and no glue dripping. It is proportioned according to demand to achieve mixing and glue filling, which saves glue to the maximum extent. The glue dispensing speed and glue time can be set by parameters, and the glue output is stable. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the overall structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the vacuum machine in the utility model;

[0017] Figure 3 This is a structural diagram of the No. 2 glue filling machine and glue supply system in the utility model;

[0018] Figure 4 This is a structural diagram of the docking station in the present utility model;

[0019] Figure 5 This is a schematic structural diagram of the tail lift in the utility model;

[0020] Figure 6It is a structural diagram of the glue supply system in this utility model.

[0021] In the figure: 1. Head lift; 2. Loading docking station; 3. Glue filling machine No. 1; 4. Vacuum machine; 41. Conveyor line; 42. Vacuum box; 5. Glue filling machine No. 2; 51. Upper conveyor line; 52. Lower conveyor line; 53. Flip door; 54. Human-machine interface; 6. Dock; 61. Operation panel; 62. Speed regulating motor; 7. Three-meter curing furnace; 8. Unloading docking station; 9. Tail lift; 91. Lifting basket; 92. Anti-slip conveyor belt; 93. Sensor; 10. Glue supply system; 101. A1 glue barrel; 102. A2 glue barrel; 103. B1 glue barrel; 104. B2 glue barrel; 105. Cleaning barrel; 106. Vacuum pump placement; 107. Metering pump placement. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1-6 The utility model provides a technical solution: a fully automatic vacuum glue filling machine, comprising a head lifter 1, a loading docking platform 2 is installed on the right side of the head lifter 1, a No. 1 glue filling machine 3 is connected to the right side of the loading docking platform 2, a vacuum machine 4 is provided next to the No. 1 glue filling machine 3, a No. 2 glue filling machine 5 is installed on the right side of the vacuum machine 4, a three-meter curing furnace 7 is installed on the right side of the No. 2 glue filling machine 5, a docking platform 6 is installed between the No. 2 glue filling machine 5 and the three-meter curing furnace 7, a unloading docking platform 8 is installed on the right side of the three-meter curing furnace 7, a tail lifter 9 is installed at the end of the unloading docking platform 8, and a glue supply system 10 is provided on the rear side of the No. 2 glue filling machine 5.

[0024] A conveying line 41 is installed at the bottom of the vacuum machine 4 , and a vacuum box 42 is installed in the middle of the vacuum machine 4 .

[0025] The vacuum machine 4 has an observation window on one side of its outer wall, and a display touch screen on the other side. When the product on the jig is delivered to the vacuum station, the blocking assembly blocks the jig, and the vacuum box 42's vertical lifting assembly descends, enclosing the jig. The vacuum pump then evacuates the air from the vacuum box.

[0026] A cavity penetrating the outer wall is provided at the bottom of the No. 2 glue filling machine 5, in which an upper conveyor line 51 is installed, and a lower conveyor line 52 is provided below the upper conveyor line 51. A flip door 53 is installed on the outer wall on the other side of the No. 2 glue filling machine 5, and a human-machine interface 54 is suspended in the upper right corner of the flip door 53.

[0027] An operation panel 61 is installed on one side of the docking station 6. At the same time, an upper conveyor line 51 and a lower conveyor line 52 are installed on the docking station 6. One end of the upper conveyor line 51 and the lower conveyor line 52 are electrically connected to a speed regulating motor 62. As a buffer station, the glue filling effect can be observed during the process of the product entering the furnace, and it also serves as a loading and unloading station.

[0028] A lifting basket 91 is installed above the tail elevator 9. A non-slip conveyor belt 92 is symmetrically installed in front of the lifting basket 91. A sensor 93 is installed on the inner side of the non-slip conveyor belt 92. The head elevator 1 and the tail elevator 9 are driven by cylinders to drive the lifting basket 91 up and down. When the fixture is delivered to the sensor 93, the conveyor belt transports the fixture carrier to the lifting basket 91. When it encounters another sensor 93, it descends.

[0029] The glue supply system 10 is equipped with an A1 glue barrel 101. An A2 glue barrel 102 is mounted to one side of the A1 glue barrel 101. A B1 glue barrel 103 is mounted to the right of the A2 glue barrel 102, and a B2 glue barrel 104 is mounted to the right of the B1 glue barrel 103. A cleaning barrel 105 is mounted next to the B2 glue barrel 104. A vacuum pump placement area 106 is located at the bottom of the glue supply system 10, with a metering pump placement area 107 to the right of this vacuum pump placement area 106. The A-series glue barrels utilize high-precision gear pumps, while the B-series glue barrels utilize screw pumps. The dispensing speed and time can be set by parameters, ensuring stable, precise, and drip-free dispensing.

[0030] Working principle: The product is placed on the head elevator 1, and the head elevator 1 drives the lifting basket 91 to rise and fall through the cylinder. When the fixture is transported to the sensor 93, the anti-slip conveyor belt 92 transports the fixture carrier to the lifting basket 91. When it touches the sensor 93, it drops down and then enters the loading docking station 2. The upper conveyor line 51 and the lower conveyor line 52 inside convey the product to the No. 1 glue filling machine 3 and the vacuum machine 4. When the product on the tooling fixture is sent to the vacuum station, the blocking component blocks the tooling, and the vacuum box 42 is placed on the vacuum box. The lower lifting assembly descends, allowing the vacuum box 42 to wrap the tooling fixture inside, and then the vacuum pump evacuates the air from the vacuum box 42. After the processing is completed, the product enters the No. 2 glue filling machine 5. After the processing is completed, it passes through the docking station 6 and, under the action of the conveyor line 41, enters the three-meter curing furnace 7. A heating tube is provided inside to heat the product, and the temperature is blown to each product through a fan; the exhaust vents are at both ends and can be opened and closed. Generally, they need to be closed during heating and curing to prevent the temperature from escaping. After the curing is completed, it is conveyed to the tail elevator 9 after passing through the unloading docking station 8.

[0031] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic vacuum glue filling machine, comprising a head lift (1), characterized in that: A loading docking platform (2) is installed on the right side of the head elevator (1), and a No. 1 glue filling machine (3) is connected to the right side of the loading docking platform (2). A vacuum machine (4) is provided next to the No. 1 glue filling machine (3), and a No. 2 glue filling machine (5) is installed on the right side of the vacuum machine (4). A three-meter curing furnace (7) is installed on the right side of the No. 2 glue filling machine (5). A docking platform (6) is installed between the No. 2 glue filling machine (5) and the three-meter curing furnace (7). A unloading docking platform (8) is installed on the right side of the three-meter curing furnace (7), and a tail elevator (9) is installed at the end of the unloading docking platform (8). A glue supply system (10) is provided at the rear side of the No. 2 glue filling machine (5).

2. The fully automatic vacuum glue filling machine according to claim 1, characterized in that: A conveying line (41) is installed at the bottom of the vacuum machine (4), and a vacuum box (42) is installed in the middle of the vacuum machine (4).

3. The fully automatic vacuum glue filling machine according to claim 2, characterized in that: An observation window is provided on one side of the outer wall of the vacuum machine (4), and a display touch screen is provided on the other side of the vacuum machine (4).

4. The fully automatic vacuum glue filling machine according to claim 3, characterized in that: A cavity penetrating the outer wall is provided at the bottom of the second glue filling machine (5), an upper conveying line (51) is installed in the cavity, a lower conveying line (52) is provided below the upper conveying line (51), a flip door (53) is installed on the outer wall on the other side of the second glue filling machine (5), and a human-machine interface (54) is provided in the air at the upper right corner of the flip door (53).

5. The fully automatic vacuum glue filling machine according to claim 4, characterized in that: An operation panel (61) is installed on one side of the docking platform (6), and an upper conveying line (51) and a lower conveying line (52) are installed on the docking platform (6). One end of the upper conveying line (51) and the lower conveying line (52) are electrically connected to a speed regulating motor (62).

6. The fully automatic vacuum glue filling machine according to claim 5, characterized in that: A lifting basket (91) is installed above the tail lift (9), an anti-skid conveyor belt (92) is symmetrically installed in front of the lifting basket (91), and a sensor (93) is installed on the inner side of the anti-skid conveyor belt (92).

7. The fully automatic vacuum glue filling machine according to claim 6, characterized in that: The glue supply system (10) is equipped with an A1 glue barrel (101), an A2 glue barrel (102) is equipped on one side of the A1 glue barrel (101), a B1 glue barrel (103) is equipped on the right side of the A2 glue barrel (102), and a B2 glue barrel (104) is equipped on the right side of the B1 glue barrel (103).

8. The fully automatic vacuum glue filling machine according to claim 7, characterized in that: A cleaning bucket (105) is installed next to the B2 glue barrel (104), and a vacuum pump placement (106) is provided at the bottom of the glue supply system (10), and a metering pump placement (107) is provided on the right side of the vacuum pump placement (106).

Images