Full-automatic ultrasonic metal cleaning line

Abstract

The utility model relates to industrial cleaning technical field, including cleaning machine main part, cleaning box, support subassembly, drive subassembly and fixed subassembly, the cleaning box is installed in the cleaning machine main part, the support subassembly is arranged in the cleaning box, the drive subassembly is arranged on the top of the cleaning machine main part, the fixed subassembly is arranged on the end part of the cleaning machine main part, and the fixed subassembly is fixed on the cleaning machine main part. The supporting assembly comprises a fixing frame, a supporting rod, a supporting piece, a liquid discharging net, a clamping groove and a rotating piece, the fixing frame is fixedly connected to the top of the cleaning machine body, the supporting rod is slidably connected to the middle of the fixing frame, and the arc-shaped supporting piece is arranged in a matched mode, so that when workers rotate the position of the supporting rod, the supporting piece can rotate; the angle of materials stored on the inner wall of the supporting piece can be changed, the problem that castings in a stacking center area are difficult to clean by generated ultrasonic waves due to the fact that the castings are densely placed in the supporting piece is solved, and the cleaning precision of the castings is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of industrial cleaning, and more specifically, to a full-automatic ultrasonic metal cleaning line. Background Art

[0002] Metal is a type of material with unique luster, ductility, good thermal conductivity and electrical conductivity. It can be processed into parts and components of various complex shapes. It is mainly used in machinery, construction, transportation and other places, and plays an important role.

[0003] In order to improve the quality and precision of metal castings and extend their service life, metal castings are usually cleaned with the help of ultrasonic cleaning machines or cleaning lines. The sound energy of the ultrasonic frequency source is converted into mechanical vibrations and transmitted to the cleaning liquid, thereby quickly removing impurities and defects on the casting surface.

[0004] Through long-term observation, although existing cleaning machines can clean metal castings, when there are many metal castings piled up on the cleaning machine's tray, the dense placement of the castings can easily hinder the transmission of ultrasonic energy, making it difficult to clean the metal castings in the center area. Therefore, to address this problem, a fully automatic ultrasonic metal cleaning line is proposed. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a fully automatic ultrasonic metal cleaning line, which has the advantage of changing the material cleaning angle.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solution: a fully automatic ultrasonic metal cleaning line.

[0007] As an optimal technical solution of the present utility model, it includes a cleaning machine body, a cleaning box, a support assembly, a drive assembly and a fixed assembly, the cleaning box is installed inside the cleaning machine body, the support assembly is provided inside the cleaning box, the drive assembly is provided on the top of the cleaning machine body, the fixed assembly is provided at the end of the cleaning machine body, the support assembly includes a fixed frame, a support rod, a support, a drainage net, a slot and a rotating member, the top of the cleaning machine body is fixedly connected to the fixed frame, the middle of the fixed frame is slidably connected to the support rod, the bottom of the support rod is fixedly connected to the support member, and the middle of the support member is arranged in an arc shape, the middle of the support member is fixedly connected to the drainage net, the end of the support rod is provided with a slot, the middle of the fixed frame is rotatably connected to the rotating member, and the end of the rotating member is matched with the slot.

[0008] As an optimal technical solution of the present utility model, the driving assembly includes a motor, a reciprocating screw, a sliding block, a top plate and a protrusion. The motor is installed on the top of the cleaning machine body, the reciprocating screw is fixedly connected to the output end of the motor, and the reciprocating screw is rotatably set at the top of the cleaning machine body. The middle part of the reciprocating screw is threadedly connected to the sliding block, and the sliding block is slidably set on the inner wall of the cleaning machine body. The top of the sliding block is fixedly connected, and the middle part of the rotating part is fixedly connected to the protrusion, and the corresponding surfaces of the protrusion and the top plate are arc-shaped.

[0009] As an optimal technical solution of the present invention, the fixing assembly includes a support plate, a spring rod and a clamping ball. The end of the fixing frame is fixedly connected to the support plate, the inner wall of the support plate is fixedly connected to the spring rod, and the output end of the spring rod is fixedly connected to the clamping ball, and the clamping ball can be set in contact with the support rod.

[0010] As a preferred technical solution of the present invention, an elastic member is fixedly connected to the top of the support rod, and a bell is fixedly connected to the top of the elastic member.

[0011] As a preferred technical solution of the present invention, a counterweight is slidably connected to the inner wall of the rotating member.

[0012] As a preferred technical solution of the present invention, the middle portion of the protrusion is rotatably connected to a rotating wheel, and the middle portion of the rotating wheel is concave.

[0013] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0014] 1. The utility model is equipped with an arc-shaped support, so that the staff can change the angle of the material stored on the inner wall of the support when rotating the support rod, thereby reducing the dense placement of castings inside the support, making it difficult for the generated ultrasonic wave to clean the castings in the center area of the stacking, and improving the cleaning accuracy of the castings.

[0015] 2. The utility model can improve the synchronization between the operation of the reciprocating screw and the main body of the cleaning machine under the action of the reciprocating screw, and can make the support rod as a whole frequently swing in the middle of the main body of the cleaning machine. At the same time, the impurities accumulated in the middle of the support and the drainage net after cleaning can be removed, and the problem of the staff needing to frequently manually push the support rod to rotate is reduced. The arc-shaped top plate and the protruding end can reduce the problem of jamming when the two are in contact. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a structural diagram of the utility model;

[0017] Figure 2 This is a schematic structural diagram of the support member of the utility model;

[0018] Figure 3 For this utility model Figure 2 A magnified view of point A;

[0019] Figure 4 It is a structural schematic diagram of the reciprocating screw in the utility model.

[0020] In the figure: 1. Cleaning machine body; 2. Cleaning box; 3. Support assembly; 31. Fixed frame; 32. Support rod; 33. Support; 34. Drain net; 35. Card slot; 36. Rotating part; 4. Driving assembly; 41. Motor; 42. Reciprocating screw; 43. Sliding block; 44. Top plate; 45. Bump; 5. Fixed assembly; 51. Support plate; 52. Spring rod; 53. Clamping ball; 6. Elastic part; 7. Bell; 8. Counterweight; 9. Rotating wheel. DETAILED DESCRIPTION

[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0022] like Figures 1 to 4 As shown, the utility model provides a fully automatic ultrasonic metal cleaning line, including a cleaning machine body 1, a cleaning box 2, a supporting assembly 3, a driving assembly 4 and a fixing assembly 5, the cleaning machine body 1 is equipped with a cleaning box 2, the cleaning box 2 is provided with a supporting assembly 3, the top of the cleaning machine body 1 is provided with a driving assembly 4, the end of the cleaning machine body 1 is provided with a fixing assembly 5, the supporting assembly 3 includes a fixing frame 31, a support rod 32, a supporting member 33, a drainage net 34, a card slot 35 and a rotating member 36, the top of the cleaning machine body 1 is fixedly connected to the fixing frame 31, the middle part of the fixing frame 31 is slidably connected to the support rod 32, the bottom of the support rod 32 is fixedly connected to the supporting member 33, and the middle part of the supporting member 33 is arranged in an arc shape, the middle part of the supporting member 33 is fixedly connected to the drainage net 34, the end of the support rod 32 is provided with a card slot 35, the middle part of the fixing frame 31 is rotatably connected to the rotating member 36, and the end of the rotating member 36 is matched with the card slot 35 in shape.

[0023] Among them, the staff needs to install the cleaning machine body 1 in the working area, and then inject an appropriate amount of liquid into the inner wall of the cleaning box 2, and place the metal casting that needs to be cleaned inside the bracket 33. When the support rod 32 needs to be placed and fixed between the fixing frame 31, the support rod 32 can be moved a short distance away from the end of the rotating part 36 as a whole, and the fixing frame 31 can be used to support the position of the support rod 32. Then, after pushing the support rod 32, it can be inserted and fixed between the slot 35 and the rotating part 36, and its polygonal characteristics can be used for limited fixation. When the angle of the metal casting on the inner wall of the bracket 33 needs to be changed, the middle part of the support rod 32 can be rotated by hand to make it shake on the inner wall of the cleaning box 2, and under the action of inertia, the position of the metal casting on the inner wall of the bracket 33 and the drainage net 34 is slightly changed.

[0024] By cooperating with the provision of an arc-shaped support 33, the staff can change the angle of the material stored on the inner wall of the support 33 when rotating the support rod 32, thereby reducing the dense placement of castings inside the support 33, making it difficult for the generated ultrasonic wave to clean the castings in the center area of the stacking, and improving the cleaning accuracy of the castings.

[0025] Among them, by arranging a motor 41 on the top of the cleaning machine body 1, the cleaning machine body 1 can start the motor 41 switch synchronously when it is working, so that the motor 41 can drive the reciprocating screw 42 to rotate when it is working, and the sliding block 43 threadedly connected to the reciprocating screw 42 will slide back and forth on the inner wall of the cleaning machine body 1. During the movement of the sliding block 43, the position of the top plate 44 will gradually approach and with the help of the position of the protrusion 45, then push the protrusion 45 and the support rod 32 to tilt as a whole. When the sliding block 43 moves away from the protrusion 45, under the action of the overall gravity of the protrusion 45, the overall position can be reset, and this is repeated.

[0026] By rotating the reciprocating screw 42, its synchronization with the cleaning machine body 1 can be improved, and the support rod 32 as a whole can be frequently swung in the middle of the cleaning machine body 1. At the same time, impurities accumulated in the middle of the support 33 and the drainage net 34 after cleaning can be removed, and the problem of the staff needing to frequently manually push the support rod 32 to rotate is reduced. The arc-shaped top plate 44 and the end of the protrusion 45 can reduce the problem of jamming when the two are in contact.

[0027] Among them, by providing a support plate 51 at the end of the fixing frame 31, the support plate 51 can support the spring rod 52 as a whole. When the support rod 32 is clamped in the middle position of the fixing frame 31, the output end of the spring rod 52 can be squeezed first to retract it inward. After the clamping groove 35 and the rotating member 36 are clamped and matched, under the reaction force of the spring rod 52, the clamping ball 53 can be made to deeply contact with the end of the support rod 32, and the support rod 32 as a whole can be squeezed and fixed.

[0028] By cooperating with the bell 7, the problem of accidental separation between the slot 35 and the rotating part 36, which is difficult for the staff to detect, can be reduced. At the same time, under the action of the elastic part 6, the overall shaking frequency of the bell 7 can be increased.

[0029] Among them, by arranging a rotatable counterweight 8 in the middle of the rotating member 36, when the rotating member 36 as a whole rotates, the counterweight 8 can move at the inner wall of the rotating member 36, and under the action of the gravity of the counterweight 8, the overall swing amplitude of the rotating member 36 is reduced.

[0030] Under the action of the counterweight 8, the problem of the rotating member 36 needing to swing repeatedly when resetting can be reduced, thereby improving its stability during operation.

[0031] Wherein, a rotatable wheel 9 is provided in the middle of the protrusion 45 , and the top sheet 44 can first come into contact with the rotating wheel 9 when the protrusion 45 is positioned.

[0032] Under the action of the rotating wheel 9, the resistance generated when the protrusion 45 and the top plate 44 are in close contact can be reduced, and the wear between the two can be reduced.

[0033] The working principle and use process of the present invention are as follows: the cleaning machine body 1 is installed in the working area, and then an appropriate amount of liquid is injected into the inner wall of the cleaning box 2, and the metal casting to be cleaned is placed inside the bracket 33. When the support rod 32 needs to be placed and fixed between the fixing frame 31, the support rod 32 can be moved a short distance away from one end of the rotating member 36 as a whole, and the fixing frame 31 is used to support the support rod 32 in position. Then, after pushing the support rod 32, the slot 35 and the rotating member 36 can be inserted and fixed, and the polygonal characteristics are used to limit the fixation, and the metal casting on the inner wall of the bracket 33 needs to be angled. When the cleaning machine body 1 is in operation, the motor 41 can be started synchronously, so that the motor 41 can drive the reciprocating screw 42 to rotate when the cleaning machine body 1 is in operation, and the sliding block 43 threadedly connected to the reciprocating screw 42 will slide back and forth on the inner wall of the cleaning machine body 1, and during the movement of the sliding block 43, the position of the top plate 44 will gradually approach and with the help of the protrusion 45, then push the protrusion 45 and When the support rod 32 is tilted as a whole, and the sliding block 43 moves away from the protrusion 45, the protrusion 45 can be reset as a whole under the action of the overall gravity of the protrusion 45, and this is repeated. By providing a support plate 51 at the end of the fixing frame 31, the support plate 51 can support the spring rod 52 as a whole. When the support rod 32 is clamped in the middle position of the fixing frame 31, the output end of the spring rod 52 can be squeezed first to retract it inward. After the clamping groove 35 and the rotating member 36 are clamped and matched, the clamping ball 53 can be deeply contacted with the end of the support rod 32 under the reaction force of the spring rod 52, and the support rod 32 can be clamped as a whole. The support rod 32 is squeezed and fixed, and an elastic member 6 is provided at the top of the support rod 32. When the support rod 32 as a whole is shaking, the elastic member 6 and the bell 7 can be driven to move synchronously, and the bell 7 makes a sound to remind the staff under the action of inertia. A rotatable counterweight 8 is provided in the middle of the rotating member 36, and when the rotating member 36 as a whole is rotating, the counterweight 8 can move at the inner wall of the rotating member 36, and under the action of the gravity of the counterweight 8, the overall swing amplitude of the rotating member 36 is reduced. A rotatable wheel 9 is provided in the middle of the protrusion 45, and the top plate 44 can first contact the rotating wheel 9 when it is in the position of the protrusion 45.

[0034] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A fully automatic ultrasonic metal cleaning line, characterized by: The cleaning machine comprises a main body (1), a cleaning box (2), a support assembly (3), a drive assembly (4) and a fixing assembly (5), wherein the cleaning box (2) is installed inside the main body (1), the support assembly (3) is arranged inside the cleaning box (2), the drive assembly (4) is arranged on the top of the main body (1), and the fixing assembly (5) is arranged at the end of the main body (1), the support assembly (3) comprises a fixing frame (31), a support rod (32), a support member (33), a drainage net (34), a card slot (35) and a rotating shaft (36). A movable member (36) is provided. The top of the cleaning machine body (1) is fixedly connected to a fixed frame (31). The middle of the fixed frame (31) is slidably connected to a support rod (32). The bottom of the support rod (32) is fixedly connected to a support member (33). The middle of the support member (33) is arranged in an arc shape. The middle of the support member (33) is fixedly connected to a drainage net (34). The end of the support rod (32) is provided with a slot (35). The middle of the fixed frame (31) is rotatably connected to a rotating member (36). The end of the rotating member (36) and the slot (35) are arranged to match each other in shape.

2. The fully automatic ultrasonic metal cleaning line according to claim 1, characterized in that: The driving assembly (4) comprises a motor (41), a reciprocating screw (42), a sliding block (43), a top plate (44) and a protrusion (45). The motor (41) is mounted on the top of the cleaning machine body (1). The output end of the motor (41) is fixedly connected to the reciprocating screw (42), and the reciprocating screw (42) is rotatably arranged on the top of the cleaning machine body (1). The middle of the reciprocating screw (42) is threadedly connected to the sliding block (43), and the sliding block (43) is slidably arranged on the inner wall of the cleaning machine body (1). The top of the sliding block (43) is fixedly connected to the top plate (44). The middle of the rotating member (36) is fixedly connected to the protrusion (45), and the corresponding surfaces of the protrusion (45) and the top plate (44) are arc-shaped.

3. The fully automatic ultrasonic metal cleaning line according to claim 1, characterized in that: The fixing assembly (5) comprises a support plate (51), a spring rod (52) and a clamping ball (53); the end of the fixing frame (31) is fixedly connected to the support plate (51); the inner wall of the support plate (51) is fixedly connected to the spring rod (52); the output end of the spring rod (52) is fixedly connected to the clamping ball (53), and the clamping ball (53) can be arranged in contact with the support rod (32).

4. The fully automatic ultrasonic metal cleaning line according to claim 1, characterized in that: An elastic member (6) is fixedly connected to the top of the support rod (32), and a bell (7) is fixedly connected to the top of the elastic member (6).

5. The fully automatic ultrasonic metal cleaning line according to claim 1, characterized in that: A counterweight (8) is slidably connected to the inner wall of the rotating member (36).

6. The fully automatic ultrasonic metal cleaning line according to claim 2, characterized in that: The middle portion of the protrusion (45) is rotatably connected to a rotating wheel (9), and the middle portion of the rotating wheel (9) is concave.

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