Calendering roller convenient to disassemble and assemble and used for metal calendaring

By setting the rotating shaft and locking connection block on the calender roller, the rapid installation and disassembly of the calender roller is achieved, solving the problem of disassembly in the prior art and improving maintenance and maintenance efficiency.

CN223210183UActive Publication Date: 2025-08-12GUANGZHOU YOUMENG METAL PRODUCTS CO LTD
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Patent Information

Application Number
CN202422519825.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-18
Publication Date
2025-08-12
Estimated Expiration
2034-10-18

AI Technical Summary

Technical Problem

The existing metal calendering rollers are inconvenient to disassemble after long-term use, which makes it difficult to repair and maintain and affects work efficiency.

Method used

Rotating shafts and plug-in columns are arranged on both sides of the roller body, locking connection blocks are installed at the top, and locking card blocks are arranged on the outer surface of the locking connection block, which are connected to the bearing through the interpolation groove, and fast installation and disassembly are achieved using locking holes and locking gaskets.

Benefits of technology

It realizes rapid installation and disassembly of the calendering roller, reduces the difficulty of maintenance and maintenance, improves the overall maintenance and maintenance efficiency, is simple in structure and convenient in operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The calendering roller comprises a roller body, rotating shafts are fixedly installed at the center positions of the outer surfaces of the two sides of the roller body, inserting columns are fixedly installed at the top ends of the rotating shafts, and locking connecting blocks are arranged at the top ends of the inserting columns. At least three locking clamping blocks are arranged on the outer surface of the locking connecting block, the multiple locking clamping blocks are circumferentially distributed at equal intervals through the center circle point of the locking connecting block, an inner inserting-connecting groove matched with the inserting-connecting column is formed in the center of the locking connecting block, and a bearing is arranged on the side, away from the roller body, of the locking connecting block; according to the roller structure, the roller body can be quickly mounted and dismounted very conveniently, the roller structure is quick to dismount for overhaul and maintenance, the roller structure is convenient to dismount and low in difficulty, the overall overhaul and maintenance efficiency of the calender roller is effectively improved, the using effect is good, the overall structural design is simple, assembly is convenient, and the roller structure is suitable for popularization and application.
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Description

Technical Field

[0001] The utility model relates to the technical field of calendering rollers, in particular to a calendering roller for metal calendering which is easy to assemble and disassemble. Background Art

[0002] The calendering roller is a device that can evenly press the extruded or calendered film onto the substrate. It is usually used in combination with a cooling roller and a calendering roller. It is a rubber roller.

[0003] The main function of the calendering roller is to evenly press the extruded or calendered film onto the substrate. In the adhesive tape manufacturing process, the calendering roller can also press the adhesive-coated substrate onto the release material. Calendering rollers can be classified by the number of rollers. Common types include two-roller, three-roller, four-roller, and five-roller calenders.

[0004] The four-roll calender has the characteristics of high efficiency and high precision, and is mainly used for precision rolling of non-ferrous metals, absorbing materials, shielding materials, and magnetic materials;

[0005] The existing metal calendering rollers usually need to be replaced and disassembled when the internal structure of the rolling rollers is damaged after long-term use. However, the existing calendering roller connection structure is inconvenient to disassemble, the disassembly process is cumbersome, and the replacement is difficult, which is not conducive to the staff to inspect and maintain the calendering rollers. Therefore, the utility model proposes a calendering roller for metal calendering that is easy to disassemble and assemble. Utility Model Content

[0006] The purpose of the utility model is to provide a calendering roller for metal calendering that is easy to assemble and disassemble, so as to solve the problems raised in the above background technology.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a calendering roller for metal calendering that is easy to disassemble and assemble, comprising a roller body, a rotating shaft fixedly installed at the center position of the outer surface of both sides of the roller body, a plug-in column fixedly installed at the top of the rotating shaft, a locking connection block is provided at the top of the plug-in column, and no less than three locking blocks are provided on the outer surface of the locking connection block, and several of the locking blocks are distributed in an equidistant circle through the center circle of the locking connection block, an inner plug-in groove adapted to the plug-in column is provided at the center position of the locking connection block, a bearing is provided on the side of the locking connection block away from the roller body, and the inner ring of the bearing is provided with an inner locking groove adapted to the locking connection block and the locking block.

[0008] Preferably, the rotating shaft and the plug-in column are designed as an integrally formed structure.

[0009] Preferably, the number of grooves in the inner locking groove is the same as the number of locking blocks.

[0010] Preferably, the outer surface of the locking connection block is provided with a plurality of circumferentially distributed primary locking holes, and the outer surface of the inner ring of the bearing is provided with circumferentially distributed secondary locking holes.

[0011] Preferably, the primary locking hole and the secondary locking hole have the same aperture, and both the primary locking hole and the secondary locking hole are threaded through holes.

[0012] Preferably, locking washers adapted to the primary locking hole and the secondary locking hole are provided outside the primary locking hole and the secondary locking hole, and two positioning holes adapted to the primary locking hole and the secondary locking hole are provided on the locking washers.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] The utility model provides a locking connection block that is adaptively connected to the bearing at the side of the roller body. The locking connection block can be adaptively connected to the bearing, and the roller body can be quickly installed and disassembled extremely conveniently. It has the quick disassembly function for inspection and maintenance, and the roller structure is easy to disassemble with low difficulty, which effectively improves the overall inspection and maintenance efficiency of the calendering roller, has a good use effect, and the overall structural design is simple and easy to assemble, which is suitable for popularization and use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic structural diagram of the calendering roller side end portion in a disassembled state according to an embodiment of the utility model;

[0016] Figure 2 This is a schematic structural diagram of a locking connection block according to an embodiment of the present utility model;

[0017] Figure 3 This is a schematic structural diagram of a bearing assembly according to an embodiment of the present utility model;

[0018] Figure 4 This is a schematic planar structural diagram of the roller in the side connection state according to an embodiment of the present utility model.

[0019] In the figure: 1. Roller body; 2. Rotating shaft; 3. Connecting column; 4. Locking connection block; 5. Inner connecting groove; 6. Locking block; 7. Primary locking hole; 8. Bearing; 9. Inner locking groove; 10. Secondary locking hole; 11. Locking gasket. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] See also Figure 1-4 The present invention provides an embodiment of a calendering roller for metal calendering that is easy to disassemble and assemble, comprising a roller body 1, a rotating shaft 2 is fixedly mounted at the center position of the outer surface of both sides of the roller body 1, a plug-in column 3 is fixedly mounted on the top of the rotating shaft 2, the rotating shaft 2 and the plug-in column 3 are designed as an integrally formed structure, a locking connection block 4 is provided at the top of the plug-in column 3, and no less than three locking blocks 6 are provided on the outer surface of the locking connection block 4. The number of locking blocks 6 in the drawings of the specification of the present invention is four, and the specific number of use can be dynamically increased or decreased according to different usage requirements, and a plurality of locking blocks 6 are distributed circumferentially at equal intervals through the center point of the locking connection block 4;

[0024] An inner plug-in groove 5 adapted to the plug-in column 3 is provided at the center of the locking connection block 4. A bearing 8 is provided on the side of the locking connection block 4 away from the roller body 1. The inner ring of the bearing 8 is provided with an inner locking groove 9 adapted to the locking connection block 4 and the locking clamping block 6.

[0025] With this structural design, when the calendering roller needs to be installed, the locking connection block 4 of the present invention can be sleeved on the outside of the plug-in column 3 through the inner plug-in groove 5. After the locking connection block 4 is sleeved on the outside of the plug-in column 3 of the roller body, the two can be welded to complete the fixed connection between the locking connection block 4 and the roller body 1, so that the roller body 1 and the locking connection block 4 are connected to form an integral fixed structure, thereby ensuring that the subsequent bearing 8 structure is connected through the locking connection block 4;

[0026] In order to ensure the insertion adaptability between the inner locking groove 9 and the locking connecting block 4, the number of grooves in the inner locking groove 9 is the same as the number of the locking block 6;

[0027] After the locking connection block 4 is fixedly connected to the roller body 1, the locking block 6 of the locking connection block 4 can be aligned with the inner locking groove 9 of the bearing 8. After alignment, the locking connection block 4 can be inserted into the inner locking groove 9, so that the roller body 1 of the utility model can be preliminarily connected to the bearing 8 through the locking connection block 4.

[0028] In this embodiment, to ensure that the locking connection block 4 is inserted into the inner locking groove 9 of the bearing 8 and performs a fixed locking operation therebetween, a plurality of circumferentially distributed primary locking holes 7 are formed on the outer surface of the locking connection block 4, and a circumferentially distributed secondary locking holes 10 are formed on the outer surface of the inner ring of the bearing 8.

[0029] Furthermore, the primary locking hole 7 and the secondary locking hole 10 have the same aperture, and both the primary locking hole 7 and the secondary locking hole 10 are threaded through holes;

[0030] Furthermore, a locking washer 11 adapted to the primary locking hole 7 and the secondary locking hole 10 is provided on the outside thereof, and two positioning holes adapted to the primary locking hole 7 and the secondary locking hole 10 are provided on the locking washer 11;

[0031] With this structural design, when the locking connection block 4 is inserted into the inner locking groove 9 of the bearing 8, the outer end surface of the locking connection block 4 is vertically flush with the inner locking groove 9. At this time, the primary locking hole 7 of the locking connection block 4 is obliquely aligned with the secondary locking hole 10 of the inner ring of the bearing 8. For details, please refer to the attached manual. Figure 4 As shown, a locking gasket 11 can be added between the obliquely aligned first-level locking hole 7 and the second-level locking hole 10, so that the two through holes of the locking gasket 11 are aligned with the first-level locking hole 7 and the second-level locking hole 10, and then the locking gasket 11 is fixedly installed between the first-level locking hole 7 and the second-level locking hole 10 by fixing screws, thereby completing the detachable connection between the roller body 1 and the bearing 8 through the locking connecting block 4.

[0032] Working principle: When the calendering roller needs to be installed, the locking connection block 4 of the present invention can be sleeved on the outside of the plug-in column 3 through the inner plug-in groove 5. After the locking connection block 4 is sleeved on the outside of the plug-in column 3 of the roller body, the two can be welded to complete the fixed connection between the locking connection block 4 and the roller body 1, so that the roller body 1 and the locking connection block 4 are connected to form an integral fixed structure, thereby ensuring that the roller body 1 is connected to the subsequent bearing 8 structure through the locking connection block 4;

[0033] After the locking connection block 4 is fixedly connected to the roller body 1, the locking block 6 of the locking connection block 4 can be aligned with the inner locking groove 9 of the bearing 8. The locking block 6 can be inserted and positioned for connection, which has a certain positioning insertion connection effect. After alignment, the locking connection block 4 can be inserted into the inner locking groove 9, so that the roller body 1 of the utility model can be preliminarily connected to the bearing 8 through the locking connection block 4;

[0034] When the locking connection block 4 is inserted into the inner locking groove 9 of the bearing 8, the outer end surface of the locking connection block 4 is vertically flush with the outer end surface of the inner locking groove 9. At this time, the primary locking hole 7 of the locking connection block 4 is obliquely aligned with the secondary locking hole 10 of the inner ring of the bearing 8. For details, please refer to the attached manual. Figure 4 As shown, at this time, a locking washer 11 can be added between the obliquely aligned primary locking hole 7 and the secondary locking hole 10, so that the two through holes of the locking washer 11 are aligned with the primary locking hole 7 and the secondary locking hole 10, and then the locking washer 11 is fixedly installed between the primary locking hole 7 and the secondary locking hole 10 by a fixing screw, so that the roller body 1 can be detachably connected to the bearing 8 through the locking connecting block 4. The provided locking washer 11 can serve as a positioning locking structure between the bearing 8 and the locking connecting block 4, preventing the locking connecting block 4 from falling out of the inner locking groove 9 of the bearing 8, having better structural stability and improving the use effect of the roller;

[0035] Afterwards, the calendering roller structure assembly can be installed on the metal calender through the bearing 8. The roller installation work can be completed quickly through the use of the locking connection block 4 and the bearing 8, which has the characteristic of quick installation.

[0036] When the roller body 1 needs to be disassembled for maintenance, the several fixing screws on the locking gasket 11 can be removed one by one, and then the locking gasket 11 can be removed. At this time, the locking connecting block 4 of the roller body 1 can be pulled out from the inner locking groove 9 of the bearing 8, so that the roller can be quickly disassembled, which is convenient for maintenance and repair. It is easy to use and has the characteristics of quick installation and quick removal. The operation process is simple and maintenance is convenient.

[0037] To sum up, the utility model is provided with a locking connection block 4 that is adaptively connected to the bearing 8 on the side of the roller body 1. The locking connection block 4 can be adaptively connected to the bearing 8, which can extremely conveniently complete the rapid installation and disassembly of the roller body 1. It has the quick disassembly function for inspection and maintenance. The roller structure is easy to disassemble with low difficulty, which effectively improves the overall inspection and maintenance efficiency of the calendering roller, has a good use effect, and the overall structural design is simple and easy to assemble, which is suitable for popularization and use.

[0038] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A calendering roller for metal calendering that is easy to assemble and disassemble, comprising a roller body (1), characterized in that: A rotating shaft (2) is fixedly mounted at the center position of the outer surface of both sides of the roller body (1), a plug-in column (3) is fixedly mounted at the top of the rotating shaft (2), a locking connection block (4) is provided at the top of the plug-in column (3), and no less than three locking blocks (6) are provided on the outer surface of the locking connection block (4), and a plurality of the locking blocks (6) are distributed in a circle at equal intervals through the center point of the locking connection block (4), an inner plug-in groove (5) adapted to the plug-in column (3) is provided at the center position of the locking connection block (4), a bearing (8) is provided on the side of the locking connection block (4) away from the roller body (1), and an inner ring of the bearing (8) is provided with an inner locking groove (9) adapted to the locking connection block (4) and the locking block (6).

2. The calendering roller for metal calendering that is easy to assemble and disassemble according to claim 1, characterized in that: The rotating shaft (2) and the plug-in column (3) are designed as an integrally formed structure.

3. The calendering roller for metal calendering that is easy to assemble and disassemble according to claim 1, characterized in that: The number of grooves in the inner locking groove (9) is the same as the number of locking blocks (6).

4. The calendering roller for metal calendering that is easy to assemble and disassemble according to claim 1, characterized in that: The outer surface of the locking connection block (4) is provided with a plurality of circumferentially distributed primary locking holes (7), and the outer surface of the inner ring of the bearing (8) is provided with circumferentially distributed secondary locking holes (10).

5. The calendering roller for metal calendering that is easy to assemble and disassemble according to claim 4, characterized in that: The primary locking hole (7) and the secondary locking hole (10) have the same aperture, and both the primary locking hole (7) and the secondary locking hole (10) are threaded through holes.

6. The easily disassembled calendering roller for metal calendering according to claim 4, characterized in that: The first-level locking hole (7) and the second-level locking hole (10) are provided with locking washers (11) adapted thereto on the outside, and the locking washers (11) are provided with two positioning holes adapted thereto.