Product shaping device
By using a counterable upper pressure plate and lower bottom plate in aluminum product processing, combined with the fitting of flexible shaping blocks and fixed pins, high-precision product shaping is achieved, solving the problem of low production efficiency caused by distortion of aluminum products, and improving the shaping accuracy and production efficiency.
Patent Information
- Application Number
- CN202421714270.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-07-19
AI Technical Summary
In the prior art, aluminum products need to be manually shaved due to distortion during processing, resulting in insufficient accuracy, which affects subsequent assembly effect and reduces production efficiency.
The upper pressure plate and the lower bottom plate are used to set up evenly arranged fixed holes, and the shaping blocks of flexible material are fitted with the fixed pins. The shaping blocks are used to apply pressure between the pressure plates for precise shaping, adapting to different product shapes.
It improves the plastic surgery accuracy, reduces the waste of time in redisassembly and significantly improves production efficiency.
Smart Images

Figure CN223210218U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of processing equipment, and in particular to a shaping device. Background Art
[0002] During the processing of some products, especially aluminum products, such as laptop shells, it is inevitable that the shells will be distorted due to various reasons. In this case, manual knocking or other external forces are needed to reshape them. Although this method can improve the appearance of the product, the processed product is prone to insufficient precision, and large errors may occur in the subsequent assembly. Disassembly and reshaping often waste a lot of time, resulting in low production efficiency. Utility Model Content
[0003] One purpose of the present application is to provide a product shaping device to solve at least one of the above-mentioned technical problems.
[0004] The present application provides a product shaping device having an upper pressing plate and a lower bottom plate that can be matched;
[0005] The lower surface of the upper pressing plate and the upper surface of the lower base plate are provided with evenly arranged and corresponding fixing holes;
[0006] There are several metal blocks with flexible material wrapped on the surface, called shaping blocks. The shaping blocks have fixing pins corresponding to the fixing holes. The shaping blocks can be detachably fixed to the lower surface of the upper pressure plate or the upper surface of the lower base plate through the engagement of the fixing pins and the fixing holes.
[0007] Preferably, a pad is further provided on the lower surface of the upper pressure plate or the upper surface of the lower base plate, and the pad has connecting through holes corresponding to some fixing holes, and the fixing pins of the shaping block are detachably inserted into the connecting through holes, and the thickness of the pad is between 0.8 cm and 3.2 cm.
[0008] Preferably, the contact surface of the shaping block is disc-shaped.
[0009] Preferably, the contact surface diameter of the shaping block is between 1.2 cm and 5 cm.
[0010] Preferably, the contact surface of the shaping block is provided with concave and convex parts.
[0011] Preferably, the distance between the shaping blocks is between 3 cm and 6 cm.
[0012] Preferably, the fixing pin is a bolt, and the inner wall of the fixing hole is provided with a thread corresponding to the bolt.
[0013] Compared with the prior art, the present application provides a product shaping device having an upper pressure plate and a lower base plate that can be matched; the lower surface of the upper pressure plate and the upper surface of the lower base plate are provided with evenly arranged and corresponding fixing holes; there are several metal blocks with flexible material wrapped on the surface, called shaping blocks, and the shaping blocks have fixing pins corresponding to the fixing holes. The shaping blocks can be detachably fixed to the lower surface of the upper pressure plate or the upper surface of the lower base plate through the engagement of the fixing pins and the fixing holes. This solution sets a shaping block between the upper pressure plate and the lower base plate that can be matched. When the product is placed between the upper pressure plate and the lower base plate and the upper pressure plate and the lower base plate are pressed together, the shaping block contacts the product to apply external pressure to the product, thereby shaping the appearance of the product. The shaping blocks are arranged in different fixing holes to adapt to different products and different shaping shapes. Compared with the manual knocking method, the accuracy is higher and the error in subsequent assembly is smaller, which avoids the time wasted on re-disassembly and reshaping, greatly improves production efficiency, and solves the problem of low production efficiency caused by insufficient shaping accuracy in the existing technology, which affects the subsequent assembly effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Other features, objects and advantages of the present application will become more apparent upon reading the detailed description of non-limiting embodiments made with reference to the following drawings:
[0015] Figure 1 This is a schematic diagram of one embodiment of the product shaping device described in this application;
[0016] Figure 2 This is a front view of one embodiment of the product shaping device described in this application;
[0017] Figure 3 A top view of one embodiment of the lower base plate of the product shaping device described in this application;
[0018] The same or similar reference numerals in the drawings represent the same or similar components. DETAILED DESCRIPTION
[0019] The following combination Figures 1 to 3 The above method of the present application is further elaborated.
[0020] The present application provides a product shaping device, comprising an upper pressing plate 1 and a lower base plate 2 that can be matched;
[0021] The lower surface of the upper pressing plate 1 and the upper surface of the lower base plate 2 are provided with evenly arranged and corresponding fixing holes 11;
[0022] There are several metal blocks wrapped with flexible materials, called shaping blocks 3, which have fixing pins corresponding to the fixing holes 11. The shaping blocks 3 are detachably fixed to the lower surface of the upper pressure plate 1 or the upper surface of the lower base plate 2 through the engagement of the fixing pins and the fixing holes 11.
[0023] The product can be placed between the upper pressing plate 1 and the lower base plate 2, and external force is applied to the product by the alignment between the upper pressing plate 1 and the lower base plate 2 to perform shape shaping. The plate surfaces of the upper pressing plate 1 and the lower base plate 2 are provided with fixing holes 11, and the fixing holes 11 are used for installing the shaping blocks 3. The shaping blocks 3 can be inserted into the fixing holes 11 by their own fixing pins, and the shaping blocks 3 are installed on the lower surface of the upper pressing plate 1 or the upper surface of the lower base plate 2. It can be arranged according to the actual shaping needs of the product. When the shaping blocks 3 are inserted into the fixing holes 11 corresponding to the upper pressing plate 1 and the lower base plate 2 at the same time, the alignment of the upper pressing plate 1 and the lower base plate 2 can fix the product. When the shaping blocks 3 are staggeredly inserted into the upper pressing plate 1 and the lower base plate 2, the alignment of the upper pressing plate 1 and the lower base plate 2 can cause the product to be deformed. In actual use, the shaping blocks 3 can be arranged according to the shaping needs of the product, and then the pressure of the alignment between the upper pressing plate 1 and the lower base plate 2 is used to achieve the shaping purpose of the product.
[0024] This solution sets a shaping block 3 between the upper pressing plate 1 and the lower bottom plate 2 that can be matched. When the product is placed between the upper pressing plate 1 and the lower bottom plate 2 and the upper pressing plate 1 and the lower bottom plate 2 are pressed together, the shaping block 3 contacts the product to cause external pressure on the product, thereby shaping the appearance of the product. The shaping blocks 3 are arranged in different fixing holes 11 to adapt to different products and different shaping shapes. Compared with the manual knocking method, the accuracy is higher and the subsequent assembly error is smaller, which avoids the time wasted on re-disassembly and shaping, greatly improves the production efficiency, and solves the problem of low production efficiency caused by insufficient shaping accuracy in the prior art and the impact on subsequent assembly effect.
[0025] In some embodiments of the present application, a pad 22 is further provided on the lower surface of the upper pressure plate 1 or the upper surface of the lower base plate 2, and the pad 22 has a connecting through hole 221 corresponding to part of the fixing hole 11, and the fixing pin of the shaping block 3 is detachably inserted into the connecting through hole 221, and the thickness of the pad 22 is between 0.8 cm and 3.2 cm.
[0026] In actual operation, it is often necessary to fine-tune the height between some shaping blocks 3 to achieve different shaping purposes. A pad 22 can be set between some shaping blocks 3 and the upper pressure plate 1 or the lower base plate 2. The shaping block 3 with the pad 22 will protrude from the shaping block 3 without the pad 22, so that when the upper pressure plate 1 and the lower base plate 2 are aligned, the product part corresponding to the shaping block 3 with the pad 22 is deformed more deeply. A connecting through hole 221 corresponding to the fixing hole 11 is provided on the pad 22, and the fixing pin of the shaping block 3 can be inserted into the fixing hole 11 through the connecting through hole 221. The shape of the pad 22 can be set according to actual needs. It can be a long strip, a square or a triangle, or other irregular shapes.
[0027] The thickness of the pad 22 is between 0.8 cm and 3.2 cm, which can make the pad 22 suitable for the tooling shaping needs of most products. In actual use, it is found that if the pad 22 is too thin, the shaping effect cannot be achieved due to the certain toughness of the product material, and if the pad 22 is too thick, the product will break. In addition, most products that require a pad 22 that is too thick for shaping need to be remanufactured, which has a high shaping cost and indirectly reduces production efficiency. If the thickness of the pad 22 is not between 0.8 cm and 3.2 cm, the shaping can be abandoned and treated as waste. Therefore, setting the pad 22 between 0.8 cm and 3.2 cm can achieve better shaping effects and improve production efficiency.
[0028] In some embodiments of the present application, the contact surface of the shaping block 3 is disc-shaped.
[0029] The contact surface of the shaping block 3 can adopt a variety of shapes. In actual production, it is found that the disc-shaped contact surface is easier to shape the product than the square or polygonal shapes with angular edges. The reason is that the product spreads to different degrees around the force point according to the magnitude of the force, resulting in the product surface deformation being smaller the farther away from the force point, and the force on the product surface around the contact surface is more uniform. After fewer shaping times, the product can achieve the expected effect. Other shapes are difficult to control due to uneven deformation around the force point, and multiple shaping operations are required for the surrounding parts, which indirectly leads to reduced production efficiency. Therefore, the disc-shaped contact surface of the shaping block 3 can further improve production efficiency.
[0030] In some embodiments of the present application, the contact surface diameter of the shaping block 3 is between 1.2 cm and 5 cm.
[0031] The size of disc-shaped shaping block 3 contact surfaces can be according to different profiles, and different products are provided with, and under the profile that most adopts on the market, through repeated use, the contact surface diameter of shaping block 3 can be applicable to most products between 1.2 centimetres to 5 centimetres. Too small diameter causes the contact surface of disc-shaped shaping block 3 to be less, and pressure is larger, and stress is more difficult to control, and easily forms pit on product surface, and if contact surface is too large, then can't effectively shape for less concave-convex. So, the contact surface diameter of disc-shaped shaping block 3 is arranged on the product surface distortion that can be applicable to most production technology between 1.2 centimetres to 5 centimetres, and product is shaped faster, indirectly improves production efficiency, reduces production cost.
[0032] In some embodiments of the present application, the contact surface of the shaping block 3 is provided with concave and convex parts.
[0033] For products with non-planar surfaces, a shaping block 3 with a contact surface that is composite with the product's shape can be used according to the actual situation of the product. Using a shaping block 3 that conforms to the product's shape can not only fix the product more firmly and ensure the shaping effect, but also perform a certain degree of inspection on part of the product's shape, that is, inspect the shaping at the same time, and do not wait until it is woken up before putting it into the mold for inspection, which ensures the shaping effect and further improves production efficiency.
[0034] In some embodiments of the present application, the distance between the shaping blocks 3 is between 3 cm and 6 cm.
[0035] In the actual production process, it is found that the distance between the shaping blocks 3 is controlled between 3 cm and 6 cm, which is suitable for shaping in most cases. Too dense an arrangement of the shaping blocks 3 is equivalent to a larger shaping block 3, which cannot effectively shape smaller bumps and depressions. Too loose an arrangement cannot meet the needs of shaping with larger distortions, resulting in insufficient support for certain parts of the product. In actual operation, the product surface is usually divided into various parts and shaped in turn. This can complete the shaping faster. Since the area of each shaping is controllable, the shaping quality can be better controlled, thereby indirectly improving production efficiency.
[0036] In some embodiments of the present application, the fixing pin is a bolt, and the inner wall of the fixing hole 11 is provided with a thread corresponding to the bolt.
[0037] The fixing pin and the fixing hole 11 can be connected in the form of bolts and threads. In actual use, the use of pads 22 to adjust the height difference between the shaping blocks 3 is very inflexible, and cannot adapt to some minor adjustments. It is impossible to make pads 22 of different heights according to different product shaping purposes. The use of bolts and threads between the fixing pin and the fixing hole 11 can adjust the height difference between the shaping blocks 3 according to actual conditions. The bolts are rotated in the fixing holes 11, and the height of the shaping blocks 3 can be fine-tuned with the threads to adapt to different degrees of shaping requirements, thereby improving the shaping accuracy and eliminating the need for multiple alignment of the upper pressure plate 1 and the lower base plate 2, saving shaping time, further improving production efficiency, and reducing production costs.
[0038] Obviously, those skilled in the art may make various changes and modifications to this application without departing from the spirit and scope of this application. Thus, if these modifications and variations of this application fall within the scope of the claims of this application and their equivalents, this application is intended to include these modifications and variations.
[0039] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-restrictive, and the scope of the invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the equivalents of the claims be encompassed within the present invention. Any figure marks in the claims should not be regarded as limiting the claims involved. In addition, it is clear that the word "comprising" does not exclude other units or steps, and the singular does not exclude the plural. Multiple units or devices stated in the device claim may also be implemented by one unit or device through software or hardware. Words such as first and second are used to indicate names and do not indicate any particular order.
Claims
1. Product shaping device, characterized in that, include: It has an upper pressure plate and a lower base plate that can be matched; The lower surface of the upper pressing plate and the upper surface of the lower base plate are provided with evenly arranged and corresponding fixing holes; There are several metal blocks with flexible material wrapped on the surface, called shaping blocks. The shaping blocks have fixing pins corresponding to the fixing holes. The shaping blocks can be detachably fixed to the lower surface of the upper pressure plate or the upper surface of the lower base plate through the engagement of the fixing pins and the fixing holes.
2. The product shaping device according to claim 1, characterized in that: A pad is also provided on the lower surface of the upper pressure plate or the upper surface of the lower base plate. The pad has connecting holes corresponding to some fixing holes. The fixing pins of the shaping block are detachably inserted into the connecting holes. The thickness of the pad is between 0.8 cm and 3.2 cm.
3. The product shaping device according to claim 1, characterized in that: The contact surface of the shaping block is disc-shaped.
4. The product shaping device according to claim 3, characterized in that: The contact surface diameter of the shaping block is between 1.2 cm and 5 cm.
5. The product shaping device according to claim 1, characterized in that: The contact surface of the shaping block is provided with concave and convex parts.
6. The product shaping device according to claim 1, characterized in that: The distance between the shaping blocks is between 3 cm and 6 cm.
7. The product shaping device according to claim 1, characterized in that: The fixing pin is a bolt, and the inner wall of the fixing hole is provided with a thread corresponding to the bolt.