Straightening device for round roller machining
By designing a circular roller straightening device that includes a cutting assembly and a adjustment assembly, the problem of automatic cutting and straightening accuracy is solved, and efficient and accurate round roller straightening is achieved.
Patent Information
- Application Number
- CN202422283600.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The existing straightening devices for round roller processing cannot achieve automatic discharge, and the workpiece is easily damaged during the discharge process, and the straightening accuracy is low, making it difficult to adapt to round rollers of different sizes.
A straightening device including a cutting assembly and an adjustment assembly is designed. The cutting assembly realizes automatic cutting and buffering protection through a support seat, arcuate limit groove, cutting slope, electric telescopic rod, etc. The adjustment assembly adjusts the straightening distance through an electric push rod, a fixed support plate, a limit ring, etc. to adapt to circular rollers of different sizes.
Automatic cutting is achieved, processing efficiency is improved, the surface of the round roller is protected, and it can adapt to round roller straightening of different sizes, improving the straightening accuracy.
Smart Images

Figure CN223210230U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of round roller processing, in particular to a straightening device for round roller processing. Background Art
[0002] Rollers, also known as drums, are cylindrical parts widely used in various transmission and conveying systems. Rollers play a vital role in industrial production, especially in mining conveying equipment, papermaking and packaging machinery. During the production and processing of rollers, shape defects such as bending, wavy, and twisting may occur. In order to improve the quality of rollers, a straightening device for roller processing is needed. However, the current straightening devices for roller processing still have the following shortcomings:
[0003] For example, patent publication number CN220920495U discloses a roller straightening device. This device overcomes the problems of conventional devices that require visual inspection to determine whether the roller is straightened, resulting in low straightening accuracy, requiring additional precision equipment for inspection, which is cumbersome, and damaging the equipment if the roller's circular runout exceeds a certain range. However, it is not convenient for automatically unloading straightened workpieces, and the unloading process can cause some damage to the workpieces.
[0004] Therefore, in view of this, the existing structural deficiencies are studied and improved, and a straightening device for round roller processing is proposed. Utility Model Content
[0005] The purpose of the utility model is to provide a straightening device for round roller processing to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a straightening device for round roller processing, comprising a fixed base plate and a blanking assembly, a support column is installed on the left side of the upper surface of the fixed base plate, the blanking assembly is arranged at the top of the support column, and the blanking assembly includes a support seat, an arc-shaped limit groove, a blanking slope, a fixed plate, an electric telescopic rod, a push ball, a storage box, an elastic rubber pad, an inclined auxiliary plate and a friction-resistant rubber pad, the support seat is arranged at the top of the support column, and an arc-shaped limit groove is provided on the upper surface of the support seat, a blanking slope is provided on the rear side of the upper surface of the support seat, and a fixed plate is installed on the front side of the upper surface of the support seat, an electric telescopic rod is installed on the front surface of the fixed plate, and a push ball is provided on the rear side of the electric telescopic rod.
[0007] Furthermore, a material storage box is installed on the rear side of the support seat, and the lower surface of the material storage box is connected to the rear side of the left end of the upper surface of the fixed bottom plate.
[0008] Furthermore, the storage box is an integrated steel structure, and an elastic rubber pad is provided on the inner surface of the storage box.
[0009] Furthermore, an inclined auxiliary plate is installed on the upper end of the inner side of the storage box, and a friction-resistant rubber pad is provided on the upper surface of the inclined auxiliary plate.
[0010] Furthermore, a fixing seat is installed on the right side of the upper surface of the fixed base plate, a support rod is installed on the upper surface of the fixing seat, and a fixed top plate is provided on the top of the support rod.
[0011] Furthermore, a support frame is installed on the right end of the upper surface of the fixing seat, and a limited feed cylinder is installed on the right surface of the support frame.
[0012] Furthermore, the surface of the fixed top plate is provided with an adjustment component for adjustment, and the adjustment component includes an electric push rod, a fixed support plate, a limit ring and a limit vertical rod. The electric push rod is arranged on the upper surface of the fixed top plate, and the fixed support plate is installed on the top of the electric push rod, and limit rings are provided on the front and rear sides of the fixed support plate. The lower surface of the fixed top plate is installed with a limit vertical rod, and the surface of the limit vertical rod is slidably connected to the inner side of the limit ring.
[0013] Furthermore, the adjustment component also includes a fixed frame, a drive motor and a straightening wheel, and the fixed frame is installed on the lower surface of the fixed support plate and the upper surface of the fixed seat. A drive motor is provided on the left side of the fixed frame, and the output end of the drive motor is connected to the straightening wheel through a coupling.
[0014] The utility model provides a straightening device for round roller processing, which has the following beneficial effects:
[0015] 1. The utility model is provided with a blanking component, which includes a support seat, an arc-shaped limit groove, a blanking slope, a fixing plate, an electric telescopic rod, a pushing ball, a storage box, an elastic rubber pad, an inclined auxiliary plate and a friction-resistant rubber pad. When in use, the straightened round roller moves to the inner side of the arc-shaped limit groove on the upper side of the support seat, and the electric telescopic rod is started, so that the electric telescopic rod drives the pushing ball to move backward, so that the pushing ball pushes the round roller down the blanking slope, and the round roller falls into the storage box through the inclined auxiliary plate. The friction-resistant rubber pad and the elastic rubber pad can both play a buffering role, so that the device can realize automatic blanking and discharging, improve processing efficiency, and play a certain buffering and protective role on the round roller to prevent damage to the surface of the round roller.
[0016] 2. The utility model sets an adjustment component, which includes an electric push rod, a fixed support plate, a limiting ring and a limiting vertical rod. The adjustment component also includes a fixed frame, a driving motor and a straightening wheel. When in use, the electric push rod is started to drive the fixed support plate to rise and fall, and then drive the straightening wheel on the lower side of the fixed support plate to move up and down, thereby adjusting the distance between the straightening wheel on the lower side of the fixed support plate and the straightening wheel on the upper side of the fixed seat. During the movement of the fixed support plate, the limiting ring moves along the surface of the limiting vertical rod to limit the movement of the fixed support plate. At the same time, the driving motor is started so that the driving motor drives the straightening wheel to rotate, drives the round roller to move automatically, and straightens the round roller at the same time, so that the device can adjust the straightening distance according to the different sizes of the round rollers, so as to make it suitable for straightening round rollers of different sizes. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the three-dimensional structure of a straightening device for round roller processing according to the present invention;
[0018] Figure 2 This is a schematic diagram of the three-dimensional structure of a blanking component of a straightening device for round roller processing according to the present invention;
[0019] Figure 3 This is a schematic diagram of the three-dimensional structure of an adjustment component of a straightening device for round roller processing according to the present invention;
[0020] Figure 4 This is a schematic diagram of the three-dimensional structure of a fixing frame of a straightening device for round roller processing according to the present invention.
[0021] In the figure: 1. Fixed bottom plate; 2. Support column; 3. Unloading assembly; 301. Support seat; 302. Arc-shaped limit groove; 303. Unloading slope; 304. Fixed plate; 305. Electric telescopic rod; 306. Push ball; 307. Storage box; 308. Elastic rubber pad; 309. Tilt auxiliary plate; 310. Friction-resistant rubber pad; 4. Fixed seat; 5. Support rod; 6. Fixed top plate; 7. Support frame; 8. Limit feed barrel; 9. Adjustment assembly; 901. Electric push rod; 902. Fixed support plate; 903. Limit ring; 904. Limit vertical rod; 905. Fixed frame; 906. Drive motor; 907. Straightening wheel. DETAILED DESCRIPTION
[0022] The following embodiments of the present invention are described in further detail with reference to the accompanying drawings and examples. The following examples are used to illustrate the present invention, but are not intended to limit the scope of the present invention.
[0023] like Figures 1 to 4As shown, a straightening device for round roller processing includes a fixed base plate 1 and a blanking component 3, a support column 2 is installed on the left side of the upper surface of the fixed base plate 1, the blanking component 3 is arranged at the top of the support column 2, and the blanking component 3 includes a support seat 301, an arc-shaped limiting groove 302, a blanking slope 303, a fixed plate 304, an electric telescopic rod 305, a pushing ball 306, a storage box 307, an elastic rubber pad 308, an inclined auxiliary plate 309 and a friction-resistant rubber pad 310, the support seat 301 is arranged on the top of the support column 2, and an arc-shaped limiting groove 302 is opened on the upper surface of the support seat 301, a blanking slope 303 is provided on the rear side of the upper surface of the support seat 301, and a fixed plate 304 is installed on the front side of the upper surface of the support seat 301, an electric telescopic rod 305 is installed on the front surface of the fixed plate 304, and a pushing ball 306 is provided on the rear side of the electric telescopic rod 305.
[0024] The specific operation is as follows. When in use, the straightened round roller moves to the inner side of the arc-shaped limit groove 302 on the upper side of the support seat 301, and the electric telescopic rod 305 is started, so that the electric telescopic rod 305 drives the pushing ball 306 to move backward, so that the pushing ball 306 pushes the round roller down from the unloading slope 303, and the round roller falls into the storage box 307 through the inclined auxiliary plate 309. The friction-resistant rubber pad 310 and the elastic rubber pad 308 can both play a buffering role to prevent damage to the surface of the round roller.
[0025] Please refer to Figures 3 and 4 A storage box 307 is installed on the rear side of the support seat 301, and the lower surface of the storage box 307 is connected to the rear side of the left end of the upper surface of the fixed bottom plate 1. The storage box 307 is an integrated steel structure, and an elastic rubber pad 308 is provided on the inner surface of the storage box 307. An inclined auxiliary plate 309 is installed on the upper end of the inner side of the storage box 307, and a friction-resistant rubber pad 310 is provided on the upper surface of the inclined auxiliary plate 309. A fixed seat 4 is installed on the right side of the upper surface of the fixed bottom plate 1, and a support rod 5 is installed on the upper surface of the fixed seat 4, and a fixed top plate 6 is provided on the top of the support rod 5. A support frame 7 is installed on the right end of the upper surface of the fixed seat 4, and a limited feeding cylinder 8 is installed on the right surface of the support frame 7. An adjustment component 9 for adjustment is provided on the surface of the fixed top plate 6, and the adjustment component 9 includes An electric push rod 901, a fixed support plate 902, a limiting ring 903 and a limiting vertical rod 904, the electric push rod 901 is arranged on the upper surface of the fixed top plate 6, and a fixed support plate 902 is installed on the top of the electric push rod 901, and limiting rings 903 are provided on the front and rear sides of the fixed support plate 902, a limiting vertical rod 904 is installed on the lower surface of the fixed top plate 6, and the surface of the limiting vertical rod 904 is slidably connected to the inner side of the limiting ring 903, the adjustment component 9 also includes a fixed frame 905, a drive motor 906 and a straightening wheel 907, and the fixed support plate 902 and the upper surface of the fixed seat 4 are both installed with a fixed frame 905, a drive motor 906 is provided on the left side of the fixed frame 905, and the output end of the drive motor 906 is connected to the straightening wheel 907 through a coupling;
[0026] The specific operation is as follows. When in use, the electric push rod 901 is started, so that the electric push rod 901 drives the fixed support plate 902 to rise and fall, and then drives the straightening wheel 907 on the lower side of the fixed support plate 902 to move up and down, thereby adjusting the distance between the straightening wheel 907 on the lower side of the fixed support plate 902 and the straightening wheel 907 on the upper side of the fixed seat 4. During the movement of the fixed support plate 902, the limiting ring 903 moves along the surface of the limiting vertical rod 904 to limit the movement of the fixed support plate 902, and the round roller is inserted into the inner side from the limiting feed barrel 8. At the same time, the drive motor 906 is started, so that the drive motor 906 drives the straightening wheel 907 to rotate, drives the round roller to move automatically, and straightens the round roller at the same time.
[0027] In summary, if Figures 1 to 4 As shown, when the straightening device for round roller processing is used, first, the electric push rod 901 is started, so that the electric push rod 901 drives the fixed support plate 902 to move up and down, and then drives the straightening wheel 907 on the lower side of the fixed support plate 902 to move up and down, thereby adjusting the distance between the straightening wheel 907 on the lower side of the fixed support plate 902 and the straightening wheel 907 on the upper side of the fixed seat 4. During the movement of the fixed support plate 902, the limiting ring 903 moves along the surface of the limiting vertical rod 904 to limit the movement of the fixed support plate 902. Subsequently, the round roller is inserted into the inner side from the limiting feed cylinder 8, and at the same time Start the drive motor 906, so that the drive motor 906 drives the straightening wheel 907 to rotate, drives the round roller to move automatically, and straightens the round roller at the same time. The straightened round roller moves to the inner side of the arc-shaped limit groove 302 on the upper side of the support seat 301, and starts the electric telescopic rod 305, so that the electric telescopic rod 305 drives the pushing ball 306 to move backward, so that the pushing ball 306 pushes the round roller down from the unloading slope 303, and the round roller falls into the storage box 307 through the inclined auxiliary plate 309. The friction-resistant rubber pad 310 and the elastic rubber pad 308 can both play a buffering role to prevent damage to the surface of the round roller.
[0028] The embodiments of the present invention are provided for purposes of illustration and description and are not intended to be exhaustive or to limit the present invention to the disclosed forms. Many modifications and variations will be apparent to those skilled in the art. The embodiments are selected and described to better illustrate the principles and practical applications of the present invention and to enable those skilled in the art to understand the present invention and design various embodiments with various modifications suitable for specific applications.
Claims
1. A straightening device for processing a round roller, comprising a fixed base plate (1) and a blanking assembly (3), characterized in that: A support column (2) is installed on the left side of the upper surface of the fixed base plate (1), and the blanking assembly (3) is arranged on the top of the support column (2), and the blanking assembly (3) includes a support seat (301), an arc-shaped limiting groove (302), a blanking slope (303), a fixed plate (304), an electric telescopic rod (305), a pushing ball (306), a storage box (307), an elastic rubber pad (308), an inclined auxiliary plate (309) and a friction-resistant rubber pad (310). ), the support seat (301) is arranged on the top of the support column (2), and an arc-shaped limiting groove (302) is provided on the upper surface of the support seat (301), a material discharge slope (303) is provided on the rear side of the upper surface of the support seat (301), and a fixing plate (304) is installed on the front side of the upper surface of the support seat (301), an electric telescopic rod (305) is installed on the front surface of the fixing plate (304), and a pushing ball (306) is provided on the rear side of the electric telescopic rod (305).
2. A straightening device for round roller processing according to claim 1, characterized in that: A material storage box (307) is installed on the rear side of the support seat (301), and the lower surface of the material storage box (307) is connected to the rear side of the left end of the upper surface of the fixed base plate (1).
3. A straightening device for round roller processing according to claim 1, characterized in that: The material storage box (307) is an integrated steel structure, and an elastic rubber cushion (308) is provided on the inner surface of the material storage box (307).
4. A straightening device for round roller processing according to claim 1, characterized in that: An inclined auxiliary plate (309) is installed on the inner upper end of the material storage box (307), and a friction-resistant rubber pad (310) is provided on the upper surface of the inclined auxiliary plate (309).
5. A straightening device for round roller processing according to claim 1, characterized in that: A fixing seat (4) is installed on the right side of the upper surface of the fixed base plate (1), a support rod (5) is installed on the upper surface of the fixing seat (4), and a fixing top plate (6) is provided on the top of the support rod (5).
6. A straightening device for round roller processing according to claim 5, characterized in that: A support frame (7) is installed on the right end of the upper surface of the fixing seat (4), and a limited feeding cylinder (8) is installed on the right side surface of the support frame (7).
7. A straightening device for round roller processing according to claim 6, characterized in that: The surface of the fixed top plate (6) is provided with an adjustment assembly (9) for adjustment, and the adjustment assembly (9) comprises an electric push rod (901), a fixed support plate (902), a limiting ring (903) and a limiting vertical rod (904); the electric push rod (901) is provided on the upper surface of the fixed top plate (6), and the fixed support plate (902) is installed on the top of the electric push rod (901), and the limiting vertical rod (903) is provided on the front and rear sides of the fixed support plate (902); the limiting vertical rod (904) is installed on the lower surface of the fixed top plate (6), and the surface of the limiting vertical rod (904) is slidably connected to the inner side of the limiting ring (903).
8. A straightening device for round roller processing according to claim 7, characterized in that: The adjustment assembly (9) further comprises a fixing frame (905), a driving motor (906) and a straightening wheel (907), and the fixing frame (905) is installed on the lower surface of the fixed support plate (902) and the upper surface of the fixed seat (4), the driving motor (906) is provided on the left side of the fixing frame (905), and the output end of the driving motor (906) is connected to the straightening wheel (907) via a coupling.
Citation Information
Patent Citations
Shaft roller straightening device
CN220920495U