Double-station welding device capable of conveniently positioning and clamping materials

By designing a dual-station welding device for automatic loading and clamping, the problem of artificial loading and unloading of existing welding devices is solved, and the automatic positioning and clamping of materials is realized and the anti-splash of debris is improved, and the work efficiency is protected and equipment and material safety is protected.

CN223210725UActive Publication Date: 2025-08-12JINHUI ZHONGXINDE MASCH PARTS(TIANJIN) INC
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Patent Information

Application Number
CN202421553838.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-03
Publication Date
2025-08-12
Estimated Expiration
2034-07-03

AI Technical Summary

Technical Problem

The existing welding devices require artificial loading and unloading, which has problems such as material placement deviation and debris splashing, which wastes manpower and poses safety risks.

Method used

A dual-station welding device including a base, support legs, lifting working components, connecting frames, contact switches, telescopic baffles, welding devices, unloading boxes and loading components is designed. Through automatic loading and clamping positioning, combined with lifting working components and clamping operation panels, the automatic positioning, clamping and shading of materials is realized.

Benefits of technology

It realizes automatic loading and positioning and clamping of materials, saves manpower, prevents debris from splashing, improves work efficiency and protects equipment and material safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a double-station welding device convenient for positioning and clamping materials, which comprises a base, supporting legs, a lifting operation component, a connecting frame, a contact switch, a telescopic baffle, a welding device, a blanking box, a feeding component and a clamping operation plate, a lifting operation assembly is installed and connected to the surfaces of the supporting legs, a connecting frame is installed and connected to the surface of the base, a clamping operation plate is installed and connected to the surface of the lifting operation assembly, and the clamping operation plate corresponds to a double-station mechanism and is divided into a feeding station and an operation station. A contact switch, a telescopic baffle and a welding device are installed and connected to the corresponding positions of the surface of the connecting frame, materials can be automatically fed through the feeding assembly, manpower is effectively saved, the working efficiency is improved, when the materials reach the designated position, the materials are clamped and positioned through the lifting operation assembly and a clamping operation plate, and the welding efficiency is improved. And the clamping operation plate is divided into double stations.
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Description

Technical Field

[0001] The utility model relates to a welding device, in particular to a double-station welding device which is convenient for positioning and clamping materials. Background Art

[0002] With the progress of society and the development of the times, the demand for base materials in various industries has gradually increased. Most raw materials need to undergo welding processes to meet the use requirements. Currently, welding machines and other welding devices are widely used to process materials. However, some existing welding devices on the market have problems such as requiring manual loading and unloading to clamp the materials, which can easily cause debris to fly and waste manpower. In addition, directly placing the materials at the workstation is prone to deviations and may cause accidents to the workers. Utility Model Content

[0003] The purpose of the present utility model is to provide a double-station welding device that is convenient for positioning and clamping materials, so as to solve the problems raised in the above background technology.

[0004] To achieve the above objectives, the present invention provides the following technical solutions:

[0005] A double-station welding device that is convenient for positioning and clamping materials includes a base, support legs, a lifting work component, a connecting frame, a contact switch, a telescopic baffle, a welding device, a material discharge box, a loading component, and a clamping work plate. The surface of the base is installed and connected with the support legs, the surface of the support legs is installed and connected with the lifting work component, the surface of the base is installed and connected with the connecting frame, the surface of the lifting work component is installed and connected with the clamping work plate, and the clamping work plate is a corresponding double-station mechanism, which is divided into a loading station and an operation station. The surface of the connecting frame is installed and connected with a contact switch, a telescopic baffle and a welding device, and corresponds to the position of the clamping work plate, and the contact switch is electrically connected to the telescopic baffle, the surface of the lifting work component is installed and connected with the material discharge box, and the surface of the base is installed and connected with the loading component at positions corresponding to the lifting work component and the clamping work plate.

[0006] As a further solution of the present invention: the lifting operation component includes a supporting plate, an oblique tooth plate, a telescopic cylinder, a telescopic column, a second supporting plate, a connecting column, a connecting plate, a connecting frame, and a meshing gear column. The surface of the supporting plate is installed and connected with the telescopic cylinder, the output end of the telescopic cylinder is installed and connected with the oblique tooth plate, the surface of the supporting plate is installed and connected with the telescopic column, the end of the telescopic column is installed and connected with the second supporting plate, the surface of the second supporting plate is installed and connected with the connecting column, the surface of the connecting column is installed and connected with the connecting plate, the surface of the connecting plate is installed with the connecting frame, the corresponding position of the surface of the connecting frame is installed, and the meshing gear column is matched and meshed with the oblique tooth plate.

[0007] As a further solution of the present invention: the loading component includes a support plate, a component top plate, a material protection frame, a screw rod, a slider, a fixed seat, and a movable material tray. The surface of the support plate is mounted and connected to the component top plate, the surface of the component top plate is mounted and connected to the material protection frame, a motor is mounted at the corresponding position of the support plate, the output end of the motor is connected to the screw rod, the surface of the screw rod is slidably connected to the slider, and a slide groove matching the slider is opened at the corresponding position of the inner surface of the support plate, a fixed seat is installed at one end of the screw rod, the movable material tray is installed on the surface of the slider, and the surface of the component top plate and the corresponding positions of the material protection frame and the movable material tray are provided with matching through grooves

[0008] As a further solution of the present invention: the clamping work plate includes a rotating motor, a rotating work plate, a contact column, a second telescopic cylinder, a clamping frame, and a cylinder clamping plate. The output end of the rotating motor is installed and connected to the rotating work plate, the surface of the rotating work plate is installed with a contact column, and it corresponds to the position of the contact switch, the surface of the rotating work plate is installed and connected to the second telescopic cylinder, the output end of the second telescopic cylinder is installed with the clamping frame, and the corresponding position of the surface of the clamping frame is installed and connected to the cylinder clamping plate.

[0009] Compared with the prior art, the beneficial effects of the present invention are:

[0010] Compared with the existing welding devices on the market, this double-station welding device that is convenient for positioning and clamping materials has the function of automatically loading materials, effectively saving manpower and improving work efficiency. When the material reaches the specified position, the material is clamped and positioned by the lifting operation component 3 and the clamping operation plate 10. The clamping operation plate 10 is divided into two stations. Then the lifting operation component 3 rises and contacts the contact switch to make the telescopic baffle 6 fall. The design of this structure can automatically clamp the material, effectively saving manpower. At the same time, it can be shielded during operation to prevent production debris from splashing and causing damage to equipment and materials. After the operation is completed, the material can be moved to the inside of the discharge box 8 through the cylinder supporting plate 32, which saves manpower. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 This is a structural diagram of a double-station welding device that is convenient for positioning and clamping materials.

[0012] Figure 2 The diagram is a structural diagram of a lifting component in a double-station welding device that facilitates positioning and clamping of materials.

[0013] Figure 3 The figure is a structural diagram of a loading assembly in a double-station welding device that facilitates positioning and clamping of materials.

[0014] Figure 4The figure is a schematic diagram of the structure of a clamping work plate in a double-station welding device that is convenient for positioning and clamping materials. DETAILED DESCRIPTION

[0015] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0016] See also Figures 1 to 3 In an embodiment of the present invention, a double-station welding device that is convenient for positioning and clamping materials includes a base 1, a supporting leg 2, a lifting operation component 3, a connecting frame 4, a contact switch 5, a telescopic baffle 6, a welding device 7, a material discharge box 8, a loading component 9, and a clamping operation plate 10. The surface of the base 1 is mounted and connected with the supporting leg 2, the surface of the supporting leg 2 is mounted and connected with the lifting operation component 3, the surface of the base 1 is mounted and connected with the connecting frame 4, the surface of the lifting operation component 3 is mounted and connected with the clamping operation plate 10, and the clamping operation plate 10 is a corresponding double-station mechanism, which is divided into a loading station and an operation station. The surface of the connecting frame 4 is mounted and connected with the contact switch 5, the telescopic baffle 6 and the welding device 7, and the position corresponds to the clamping operation plate 10, and the contact switch 5 is electrically connected to the telescopic baffle 6, the surface of the lifting operation component 3 is mounted and connected with the material discharge box 8, and the surface of the base 1 is mounted and connected with the loading component 9 at the corresponding position of the lifting operation component 3 and the clamping operation plate 10.

[0017] The lifting operation component 3 includes a supporting plate 11, an oblique tooth plate 12, a telescopic cylinder 13, a telescopic column 14, a second supporting plate 15, a connecting column 16, a connecting plate 17, a connecting frame 18, and a meshing gear column 19. The surface of the supporting plate 11 is mounted and connected with the telescopic cylinder 13, and the output end of the telescopic cylinder 13 is mounted and connected with the oblique tooth plate 12. The surface of the supporting plate 11 is mounted and connected with the telescopic column 14, and the end of the telescopic column 14 is mounted and connected with the second supporting plate 15. The surface of the second supporting plate 15 is mounted and connected with the connecting column 16, and the surface of the connecting column 16 is mounted and connected with the connecting plate 17. The surface of the connecting plate 17 is mounted with the connecting frame 18, and the meshing gear column 19 is mounted at the corresponding position on the surface of the connecting frame 18, and the meshing gear column 19 is matched and meshed with the oblique tooth plate 12.

[0018] The loading component 9 includes a support plate 20, a component top plate 21, a material protection frame 22, a screw rod 23, a slider 24, a fixed seat 25, and a movable material tray 26. The surface of the support plate 20 is installed and connected to the component top plate 21, and the surface of the component top plate 21 is installed and connected to the material protection frame 22. A motor is installed at the corresponding position of the support plate 20, and the output end of the motor is connected to the screw rod 23. The surface of the screw rod 23 is slidably connected to the slider 24, and a sliding groove matching the slider 24 is opened at the corresponding position of the inner surface of the support plate 20, a fixed seat 25 is installed at one end of the screw rod 23, and a movable material tray 26 is installed on the surface of the slider 24, and the surface of the component top plate 21 is provided with matching through grooves at the corresponding positions of the material protection frame 22 and the movable material tray 26.

[0019] The clamping work plate 10 includes a rotating motor 27, a rotating work plate 28, a contact column 29, a second telescopic cylinder 30, a clamping frame 31, and a cylinder clamping plate 32. The output end of the rotating motor 27 is installed and connected to the rotating work plate 28. The contact column 29 is installed on the surface of the rotating work plate 28 and corresponds to the position of the contact switch 5. The surface of the rotating work plate 28 is installed and connected to the second telescopic cylinder 30. The output end of the second telescopic cylinder 30 is installed with a clamping frame 31, and the corresponding position of the surface of the clamping frame 31 is installed and connected to the cylinder clamping plate 32.

[0020] The working principle of this utility model:

[0021] Through the loading component 9, the material can be automatically loaded, which effectively saves manpower and improves work efficiency. When the material reaches the specified position, the material is clamped and positioned through the lifting operation component 3 and the clamping operation plate 10. The clamping operation plate 10 is divided into two workstations. Then the lifting operation component 3 rises and contacts the contact switch to make the telescopic baffle 6 fall. The design of this structure can automatically clamp the material, which effectively saves manpower. At the same time, it can be shielded during operation to prevent production debris from splashing and causing damage to equipment and materials. After the operation is completed, the material can be moved to the inside of the discharge box 8 through the cylinder supporting plate 32, saving manpower.

[0022] Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments, or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A double-station welding device for facilitating positioning and clamping of materials, comprising a base (1), support legs (2), a lifting assembly (3), a connecting frame (4), a contact switch (5), a telescopic baffle (6), a welding device (7), a material discharge box (8), a material loading assembly (9), and a clamping operation plate (10), characterized in that: The surface of the base (1) is connected to the support leg (2), the surface of the support leg (2) is connected to the lifting operation component (3), the surface of the base (1) is connected to the connecting frame (4), the surface of the lifting operation component (3) is connected to the clamping operation plate (10), and the clamping operation plate (10) is a corresponding double-station mechanism, divided into a loading station and an operation station, the surface of the connecting frame (4) is connected to the contact switch (5), the telescopic baffle (6) and the welding device (7), and the position of the clamping operation plate (10) is matched with the position of the clamping operation plate (10), and the contact switch (5) is electrically connected to the telescopic baffle (6), the surface of the lifting operation component (3) is connected to the unloading box (8), and the surface of the base (1) is connected to the loading component (9) at the corresponding position of the lifting operation component (3) and the clamping operation plate (10).

2. A double-station welding device for facilitating positioning and clamping of materials according to claim 1, characterized in that: The lifting operation assembly (3) comprises a supporting plate (11), an oblique tooth plate (12), a telescopic cylinder (13), a telescopic column (14), a second supporting plate (15), a connecting column (16), a connecting plate (17), a connecting frame (18), and a meshing gear column (19). The surface of the supporting plate (11) is connected to the telescopic cylinder (13). The output end of the telescopic cylinder (13) is connected to the oblique tooth plate (12). The surface of the supporting plate (11) is connected to the telescopic column (14). The end of the telescopic column (14) is connected to the second supporting plate (15). The surface of the second supporting plate (15) is connected to the connecting column (16). The surface of the connecting column (16) is connected to the connecting plate (17). The surface of the connecting plate (17) is connected to the connecting frame (18). The meshing gear column (19) is installed at a corresponding position on the surface of the connecting frame (18), and the meshing gear column (19) is matched and meshed with the oblique tooth plate (12).

3. A double-station welding device for facilitating positioning and clamping of materials according to claim 1, characterized in that: The feeding component (9) comprises a support plate (20), a component top plate (21), a material protection frame (22), a screw rod (23), a slider (24), a fixed seat (25), and a movable material tray (26). The surface of the support plate (20) is connected to the component top plate (21), the surface of the component top plate (21) is connected to the material protection frame (22), a motor is installed at a corresponding position of the support plate (20), the output end of the motor is connected to the screw rod (23), the surface of the screw rod (23) is connected to the slider (24) in a sliding manner, and a sliding groove matching the slider (24) is opened at a corresponding position on the inner surface of the support plate (20), one end of the screw rod (23) is installed with a fixed seat (25), the surface of the slider (24) is installed with the movable material tray (26), and the surface of the component top plate (21) is connected to the material protection frame (22) and the movable material tray (26) at corresponding positions with matching through grooves.

4. A double-station welding device for facilitating positioning and clamping of materials according to claim 1, characterized in that: The clamping work plate (10) comprises a rotating motor (27), a rotating work plate (28), a contact column (29), a second telescopic cylinder (30), a clamping frame (31), and a cylinder clamping plate (32). The output end of the rotating motor (27) is connected to the rotating work plate (28). The surface of the rotating work plate (28) is connected to the contact column (29), which is matched with the position of the contact switch (5). The surface of the rotating work plate (28) is connected to the second telescopic cylinder (30). The output end of the second telescopic cylinder (30) is connected to the clamping frame (31). The corresponding position of the surface of the clamping frame (31) is connected to the cylinder clamping plate (32).