Mechanical clamping jaw and thread sleeve double-station drilling production line
By designing a mechanical jaw including a mounting frame and four jaws, and using joint robot control to realize position switching of the jaws on the same side, the problem of loading and unloading of one station at a time in the prior art is solved, and the production efficiency of screw sleeve processing is improved.
Patent Information
- Application Number
- CN202422020734.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-20
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-08-20
AI Technical Summary
The existing mechanical jaws can only complete the loading and unloading of one station at a time, which limits the further improvement of the production efficiency of screw sleeve processing.
A mechanical jaw including a mounting frame, four jaws and a rotating connector is designed. The four jaws are arranged in a plane plane. Two jaws on the same side are realized by joint robot control to clamp the rod material, and the other two jaws are clamped with the workpiece, and the position is changed under the robot control to achieve the loading and unloading of the second work station at one time.
The production efficiency of screw sleeve processing is improved, and the loading and unloading of the second station is completed through one action, reducing the moving distance of the mechanical jaws and improving the efficiency of the production line.
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Figure CN223210994U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of screw sleeve processing, and particularly relates to a mechanical clamping claw and a screw sleeve double-station drilling production line. Background Art
[0002] During the threaded insert processing process, holes need to be drilled into the bar stock. To improve production efficiency, dual-station deep-hole drilling machines are currently used. These machines have two parallel processing stations, allowing for simultaneous drilling of two bar stock. However, the mechanical grippers currently used in conjunction with these machines only have two jaws, which can only load and unload material at one station at a time. This requires an articulated robot to move the gripper over long distances to grip the bar stock and complete loading and unloading at the second station, limiting further improvements in production efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a mechanical clamping claw and screw sleeve double-station drilling production line, which can complete the loading and unloading of the second station at one time, thereby greatly improving the production efficiency.
[0004] The utility model provides a mechanical clamp, comprising: a mounting frame, four clamps and a rotating connector, wherein the four clamps are coplanarly arranged on the mounting frame, and the clamping center lines of the four clamps are parallel, and the rotating connector is used to connect the execution end of the joint robot.
[0005] Optionally, the overall shape of the mounting frame is a T-shaped structure, and a clamping claw is fixedly connected to each of the two sides of the T-shaped structure, and the bottom end of the T-shaped structure is fixed with another two clamping claws in parallel.
[0006] Optionally, the mounting frame includes two parallel plates and a plurality of connecting columns for connecting and supporting the two plates, and the four clamping jaws and the rotating connecting member are arranged between the two plates.
[0007] Optionally, the clamping center lines of the four clamping jaws are perpendicular to the unfolded surface of the plate body.
[0008] Optionally, the rotating connection member includes a connecting seat and a flange fixed on the connecting seat, the connecting seat is connected to the top of the mounting frame, and the flange is connected to the execution end of the articulated robot.
[0009] Optionally, the clamp is an electric clamp.
[0010] The beneficial effect of the present invention is that when loading and unloading, the two jaws on the same side clamp the two bars and move them to the double-station deep hole drilling machine, and the other two jaws take off the two workpieces of the double-station deep hole drilling machine. Then, under the control of the articulated robot, the front two jaws and the rear two jaws exchange positions, and the two bars are placed in the designated stations of the double-station deep hole drilling machine in turn. Then, the two workpieces are placed in the designated positions, and the above actions are repeated, thereby completing the loading and unloading of the second station at one time, greatly improving production efficiency.
[0011] The utility model provides a double-station screw sleeve drilling production line, comprising a mechanical clamp, an articulated robot for controlling the mechanical clamp, a double-station deep hole drilling machine tool and a conveying device, wherein the conveying device is used for conveying workpieces.
[0012] Optionally, the conveying device includes a loading three-axis truss manipulator, a chain conveyor 1, a chain conveyor 2 and a unloading three-axis truss manipulator, and the loading three-axis truss manipulator and the unloading three-axis truss manipulator are both provided with a material rack.
[0013] Optionally, the screw sleeve double-station drilling production line also includes a sawing machine, which is arranged at the end of the conveying device. The conveying device also includes a chain conveyor three, which is used to convey the segmented rods to the bottom of the loading three-axis truss robot.
[0014] Optionally, two double-station deep hole drilling machines are symmetrically arranged, and the articulated robot is located between the two double-station deep hole drilling machines.
[0015] The beneficial effect of the present invention is that the conveying device conveys the bar material to the front of the double-station deep hole drilling machine, the articulated robot controls the two claws of the mechanical clamp to clamp the two bar materials from the conveying device, and then clamps the drilled workpiece under the other two claws, and then places the bar material on the work station, and then places the two workpieces on the conveying device for transportation to the next link, thus greatly improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the mechanical gripper of the utility model;
[0017] Figure 2 for Figure 1 Front view of the mechanical gripper;
[0018] Figure 3 This is a structural diagram of the utility model of the screw sleeve double-station drilling production line.
[0019] In the figure: 100, mechanical gripper; 110, mounting frame; 111, plate; 112, connecting column; 120, gripper; 130, rotating connector; 131, connecting seat; 132, flange; 200, articulated robot; 300, double-station deep hole drilling machine; 410, three-axis truss manipulator for loading; 420, chain conveyor 1; 430, chain conveyor 2; 440, three-axis truss manipulator for unloading; 450, chain conveyor 3; 460, material rack; 500, sawing machine. DETAILED DESCRIPTION
[0020] like Figure 1-2 As shown, the utility model provides a mechanical gripper, comprising: a mounting frame 110, four grippers 120 and a rotating connecting member 130, the four grippers 120 are coplanarly arranged on the mounting frame 110, and the clamping center lines of the four grippers 120 are parallel, and the rotating connecting member 130 is used to connect the execution end of the articulated robot 200.
[0021] Compared with the prior art, the mechanical gripper 100 provided by the present invention, when loading and unloading, the two grippers 120 on the same side clamp two bars and move them to the double-station deep hole drilling machine 300, and the other two grippers 120 take away the two workpieces of the double-station deep hole drilling machine 300. Then, under the control of the articulated robot 200, the front two grippers 120 and the rear two grippers 120 exchange positions, and the two bars are placed in the designated stations of the double-station deep hole drilling machine 300 in turn, and then the two workpieces are placed in the designated positions, and the above actions are repeated, thereby completing the loading and unloading of the second station at one time, greatly improving production efficiency.
[0022] In one embodiment, see Figure 2 The overall shape of the mounting frame 110 is a T-shaped structure, and a clamping jaw 120 is fixedly connected to each side of the T-shaped structure, and the bottom end of the T-shaped structure is fixed with two other clamping jaws 120 in parallel. Specifically, two clamping jaws 120 are symmetrically distributed on the left and right, and the other two are adjacent and arranged below, that is, they are divided into two symmetrical groups, and each group is staggered up and down. The two groups exchange positions under the control of the articulated robot 200, and are used to clamp and load materials and remove workpieces respectively. Compared with the general rectangular array and straight line distribution of the four clamping jaws 120, when rotating and changing positions, the overall adjustment angle and rotation cross-section are smaller, so that the position change of the two groups of clamping jaws 120 can be faster and less space is required.
[0023] In one embodiment, see Figure 1The mounting frame 110 includes two parallel plates 111 and a plurality of connecting columns 112 for connecting and supporting the two plates 111. Four clamping jaws 120 and a rotating connecting member 130 are arranged between the two plates 111. Specifically, the plate 111 is made of steel and has a T-shaped shape. The turning point adopts an arc edge transition to enhance the structural strength. The two plates 111 are dispersedly provided with a plurality of positioning holes. The connecting columns 112 are screw sleeves, whose two ends are aligned with the corresponding positioning holes on the two plates 111 and are fastened by screws. The length of the connecting column 112 is the distance between the two plates 111. The four clamping jaws 120 are installed between the two plates 111 and fixed to the two plates 111 by screws. Such an arrangement not only meets the structural strength requirements but also reduces the overall weight. At the same time, the clamping jaws 120 do not protrude laterally, which can reduce the risk of collision.
[0024] In one embodiment, the clamping centerlines of the four clamping jaws 120 are perpendicular to the extended surface of the plate 111. Thus, when the four clamping jaws 120 clamp a bar and a workpiece, the axes of the bar and workpiece are parallel to each other. The four axes are equivalent to the four vertices of an isosceles trapezoid, which facilitates position change to avoid obstacles.
[0025] In one embodiment, the rotating connector 130 includes a connection base 131 and a flange 132 fixed to the connection base 131. The connection base 131 is connected to the top of the mounting frame 110, and the flange 132 is connected to the actuator end of the articulated robot 200. Specifically, the connection base 131 is in the shape of a square column, preferably a hollow column, but can also be a solid column. The connection base 131 is fixed between the two plates 111 by screws or welding and is located on the midline.
[0026] In one embodiment, the clamping jaw 120 is an electric clamping jaw 120 , which has higher stability. Of course, the clamping jaw 120 can also be a pneumatic clamping jaw 120 or an electromagnetic clamping jaw 120 .
[0027] like Figure 3 As shown, the utility model provides a double-station screw sleeve drilling production line, including: a mechanical gripper 100, an articulated robot 200 for controlling the mechanical gripper 100, a double-station deep hole drilling machine 300 and a conveying device for conveying workpieces.
[0028] Specifically, the conveying device conveys the bar material to the front of the double-station deep hole drilling machine 300, and the articulated robot 200 controls the two jaws 120 of the mechanical gripper 100 to clamp the two bar materials from the conveying device. Then, the drilled workpiece is clamped by the other two jaws 120, and the bar material is placed on the work station. Then, the two workpieces are placed on the conveying device and transported to the next link. In this way, the production efficiency is greatly improved.
[0029] In one embodiment, the conveying device includes a loading three-axis truss manipulator 410, a chain conveyor 1 420, a chain conveyor 2 430, and a unloading three-axis truss manipulator 440. Both the loading three-axis truss manipulator 410 and the unloading three-axis truss manipulator 440 are provided with a material rack 460. Specifically, the loading three-axis truss manipulator 410 grabs bar material from the material rack 460 and transfers it to the chain conveyor 1 420, and then transports it to the front of the double-station deep hole drilling machine 300. The drilled workpiece is placed on the chain conveyor 2 430 and transported to the bottom of the unloading three-axis truss manipulator 440. It is then transferred to the material rack 460 by the unloading three-axis truss manipulator 440 for temporary storage.
[0030] In one embodiment, the double-station screw insert drilling production line further includes a sawing machine 500, which is positioned at the end of a conveyor assembly. The conveyor assembly also includes a chain conveyor 3 450, which is used to convey segmented bar stock to the bottom of the loading three-axis truss robot 410. Specifically, the sawing machine 500 divides the long bar stock into small segments of a predetermined length, which are then dropped onto the chain conveyor 3 450. The segments are then transferred via the three-axis truss robot to the material rack 460 or directly to the chain conveyor 1 420, further improving the production efficiency of the production line.
[0031] In one embodiment, two double-station deep hole drilling machines 300 are symmetrically arranged, and the articulated robot 200 is located between the two double-station deep hole drilling machines 300. In this way, the two double-station deep hole drilling machines 300 can cooperate with a group of mechanical grippers 100, the articulated robot 200 and the conveying device, thereby further improving production efficiency.
[0032] Those skilled in the art should understand that the discussion of any of the above embodiments is merely illustrative and is not intended to imply that the scope of protection of the present application is limited to these examples. In line with the present application, the technical features in the above embodiments or different embodiments may be combined, the steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present application as described above, which are not provided in detail for the sake of simplicity.
[0033] The one or more embodiments of this application are intended to encompass all such substitutions, modifications, and variations that fall within the broad scope of this application. Therefore, any omissions, modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of one or more embodiments of this application should be included in the scope of protection of this application.
Claims
1. A mechanical gripper, characterized in that: include: A mounting frame (110), four clamping jaws (120) and a rotating connecting member (130), wherein the four clamping jaws (120) are coplanarly arranged on the mounting frame (110), and the clamping center lines of the four clamping jaws (120) are parallel, and the rotating connecting member (130) is used to connect to the execution end of the articulated robot (200).
2. The mechanical gripper according to claim 1, characterized in that: The overall shape of the mounting frame (110) is a T-shaped structure, with a clamping claw (120) fixedly connected to each of the two sides of the T-shaped structure, and the bottom end of the T-shaped structure is fixed with two other clamping claws (120) in parallel.
3. The mechanical gripper according to claim 1, characterized in that: The mounting frame (110) comprises two parallel plate bodies (111) and a plurality of connecting columns (112) for connecting and supporting the two plate bodies (111); the four clamping jaws (120) and the rotating connecting member (130) are arranged between the two plate bodies (111).
4. The mechanical gripper according to claim 3, characterized in that: The clamping center lines of the four clamping jaws (120) are perpendicular to the unfolded surface of the plate body (111).
5. The mechanical gripper according to claim 1, characterized in that: The rotating connecting member (130) comprises a connecting seat (131) and a flange (132) fixed to the connecting seat (131), wherein the connecting seat (131) is connected to the top of the mounting frame (110), and the flange (132) is connected to the execution end of the articulated robot (200).
6. The mechanical gripper according to claim 1, characterized in that: The clamping jaw (120) is an electric clamping jaw.
7. A double-station screw thread drilling production line, characterized in that: include: A mechanical gripper (100), an articulated robot (200) for controlling the mechanical gripper, a double-station deep hole drilling machine (300), and a conveying device according to any one of claims 1 to 6, wherein the conveying device is used for conveying a workpiece.
8. The double-station screw thread drilling production line according to claim 7, characterized in that: The conveying device comprises a loading three-axis truss manipulator (410), a chain conveyor 1 (420), a chain conveyor 2 (430), and a unloading three-axis truss manipulator (440). Both the loading three-axis truss manipulator (410) and the unloading three-axis truss manipulator (440) are provided with a material rack (460).
9. The double-station screw thread drilling production line according to claim 8, characterized in that: It also includes a sawing machine (500), which is arranged at the end of the conveying device. The conveying device also includes a chain conveyor (450) for conveying the segmented bar materials to the bottom of the loading three-axis truss manipulator (410).
10. The double-station screw thread drilling production line according to claim 7, characterized in that: Two double-station deep hole drilling machines (300) are symmetrically arranged, and the articulated robot (200) is located between the two double-station deep hole drilling machines (300).