Manufacturing tool for combined efficient heat exchanger
By designing a combined high-efficiency heat exchanger manufacturing tooling, using rolling mechanism and engaging components, the serious friction problem of heat exchanger during processing is solved, stable clamping and smooth movement of the high-efficiency heat exchanger is achieved, and the service life of the manufacturing tooling is improved.
Patent Information
- Application Number
- CN202422372178.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-27
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-09-27
AI Technical Summary
When the existing manufacturing tools are processed and produced heat exchangers, the heat exchanger has severe friction with the base surface, resulting in serious wear and affecting the stability and fixation of the heat exchanger.
A combined high-efficiency heat exchanger manufacturing tool is designed, including a base, a bidirectional screw, a moving slide, a ply plate, a rolling mechanism and a reinforced support mechanism. The connecting rollers are rolled in the installation groove through the rolling mechanism, and the smooth movement of the high-efficiency heat exchanger is achieved by using elastic blocks and engaging components to reduce friction damage.
The smoothness of the high-efficiency heat exchanger clamping and fixing of the manufacturing tool is improved, friction damage is reduced, and the stability and fixability of the heat exchanger is enhanced.
Smart Images

Figure CN223211241U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of manufacturing tooling, in particular to a manufacturing tooling for a combined high-efficiency heat exchanger. Background Art
[0002] When processing and producing heat exchangers, the existing manufacturing tooling places the heat exchanger on the surface of the base and needs to move a short distance on the surface of the base to the clamping position. The fixing effect is achieved by moving the clamping plate left and right. Therefore, friction is easily generated on the surface while the clamping plate and the base are moving. Because the heat exchanger itself is relatively heavy, the operation time is long and the use is frequent, it is easy to cause serious friction and damage, which will affect the smooth and stable fixation of the heat exchanger by the tooling. Summary of the Invention
[0003] The purpose of the utility model is to provide a manufacturing tool for a combined high-efficiency heat exchanger, so as to solve the problem that the existing tool is seriously worn and the long-term wear affects the stability of the heat exchanger.
[0004] The purpose of this utility model is achieved through the following technical solutions:
[0005] The manufacturing tooling of the combined high-efficiency heat exchanger of the utility model is characterized by comprising a base, bidirectional screw rods arranged at both ends of the base, movable slides arranged at both ends of each bidirectional screw rod, two sets of clamping plates arranged at both ends of the upper surface of the base, a rolling mechanism and a reinforcing support mechanism arranged on the base,
[0006] The bottom end of each group of clamping plates is fixed to the end of the movable slide by bolts.
[0007] A forward and reverse motor is provided at the end of the bidirectional screw rod and located on the side of the base.
[0008] The rolling mechanism comprises a rolling component arranged on the upper surface of the base, an elastic connecting component arranged at the end of the rolling component, and a locking component arranged at the end of the elastic connecting component.
[0009] The reinforcing support mechanism includes a movable connecting component arranged at both ends of the movable slide and located inside the base, and a reinforcing support component arranged at the connection between the movable connecting component and the top side surface of the splint.
[0010] The rolling assembly comprises a mounting groove provided on the upper surface of the base and a connecting roller arranged inside the mounting groove.
[0011] The elastic connection component includes grooves opened at both ends of the installation groove, a limiting plate arranged in the groove, and an elastic block is provided at the connection between the surface of the limiting plate and the interior of the connecting roller.
[0012] The clamping assembly includes a hexagonal clamping hole opened at the end of the connecting roller, a hexagonal clamping head arranged on the side of the limiting plate and rotatably connected through a bearing, the hexagonal clamping head is clamped with the inside of the hexagonal clamping hole, and the end of the connecting roller and the end of the limiting plate are clamped and connected through the hexagonal clamping head and the hexagonal clamping hole.
[0013] The movable connection assembly includes a slide groove opened on both sides of the bidirectional screw rod and located inside the base, a connecting slide rod arranged inside the slide groove, and the end of the connecting slide rod is fixed to the side of the movable slide seat by welding.
[0014] The reinforcing support assembly includes a reinforcing support rod welded and fixed at the connection between the end of the connecting slide rod and the side surface of the top end of the splint, and the two reinforcing support rods are symmetrically arranged.
[0015] Advantages of this utility model:
[0016] The manufacturing tooling of the combined high-efficiency heat exchanger of the present invention can close the connecting roller inside the installation groove by designing a rolling mechanism, and the deformation of the elastic block drives the limit plate and the hexagonal clamp to move elastically until the hexagonal clamp is elastically clamped inside the inner hexagonal clamping hole to clamp and install the connecting roller. When the high-efficiency heat exchanger placed on the surface of the base needs to be moved, the high-efficiency heat exchanger contacts the surface of the connecting roller and drives the connecting roller to roll inside the installation groove, so that the high-efficiency heat exchanger can be moved smoothly on the surface of the base without easily causing friction damage, thereby improving the smoothness of the manufacturing tooling body in clamping, fixing and moving the high-efficiency heat exchanger. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a structural diagram of the present utility model.
[0018] Figure 2 This is a schematic diagram of the side sectional structure of the base and the connecting roller of the utility model.
[0019] Figure 3 For this utility model Figure 2 Schematic diagram of the enlarged structure of part B.
[0020] Figure 4 For this utility model Figure 3 Schematic diagram of the enlarged structure of part C in the middle.
[0021] Figure 5 It is a schematic diagram of the partial structure of the hexagonal clamping hole, hexagonal clamping head and connecting roller of the utility model.
[0022] Figure 6 For this utility model Figure 1 A schematic diagram of the enlarged structure of part A.
[0023] In the figure: 100, manufacturing tool body; 101, base; 1011, connecting roller; 1012, mounting groove; 1013, elastic block; 1014, limit plate; 1015, hexagonal socket; 1016, hexagonal clamp; 1017, groove; 102, splint; 1021, slide; 1022, connecting slide rod; 1023, strengthening support rod; 103, forward and reverse motor; 104, bidirectional screw; 105, movable slide. DETAILED DESCRIPTION
[0024] The specific implementation of the present utility model is further described below with reference to the accompanying drawings.
[0025] like Figure 1-6 As shown, the manufacturing tooling of the combined high-efficiency heat exchanger of the present invention is characterized by comprising a base 101, bidirectional screw rods 104 arranged at both ends of the base 101, movable slides 105 arranged at both ends of each bidirectional screw rod 104, two sets of clamping plates 102 arranged at both ends of the upper surface of the base 101, a rolling mechanism and a reinforcing support mechanism arranged on the base 101,
[0026] The bottom end of each set of clamping plates 102 is fixed to the end of the movable slide 105 by bolts.
[0027] A forward and reverse motor 103 is provided at the end of the bidirectional screw rod 104 and located on the side of the base 101 .
[0028] The rolling mechanism includes a rolling component arranged on the upper surface of the base 101, an elastic connecting component arranged at the end of the rolling component, and a locking component arranged at the end of the elastic connecting component.
[0029] The reinforcing support mechanism includes a movable connecting component provided at both ends of the movable slide 105 and located inside the base, and a reinforcing support component provided at the connection between the movable connecting component and the top side surface of the splint 102 .
[0030] The rolling assembly includes a mounting groove 1012 provided on the upper surface of the base 101 and a connecting roller 1011 disposed inside the mounting groove 1012 .
[0031] The elastic connection component includes grooves opened at both ends of the installation groove 1012, a limiting plate 1014 arranged inside the groove, and an elastic block 1013 is provided at the connection between the surface of the limiting plate 1014 and the internal connection of the connecting roller 1011.
[0032] The locking assembly includes a hexagonal clamping hole 1015 opened at the end of the connecting roller 1011, a hexagonal clamping head 1016 arranged on the side of the limiting plate 1014 and rotatably connected through a bearing, the hexagonal clamping head 1016 is engaged with the inside of the hexagonal clamping hole 1015, and the end of the connecting roller 1011 and the end of the limiting plate 1014 are engaged with the hexagonal clamping hole 1015 through the hexagonal clamping head 1016.
[0033] The mobile connection component includes a slide groove 1021 opened on both sides of the bidirectional screw rod 104 and located inside the base 101, and a connecting slide rod 1022 arranged inside the slide groove 1021. The end of the connecting slide rod 1022 is fixed to the side of the mobile slide seat 105 by welding.
[0034] The reinforcing support assembly includes a reinforcing support rod 1023 welded and fixed at the connection between the end of the connecting slide rod 1022 and the top side of the clamping plate 102, and the two reinforcing support rods 1023 are symmetrically arranged.
[0035] See also Figures 1 to 6 The utility model provides a technical solution: a manufacturing tool for a combined high-efficiency heat exchanger, including a manufacturing tool body 100, the manufacturing tool body 100 includes a base 101, and the manufacturing tool body 100 is fixedly installed by the base 101, and two bidirectional screw rods 104 are rotated at both ends of the base 101. The ends of the bidirectional screw rod 104 are located on the side of the base 101 and a forward and reverse motor 103 is installed. Both ends of the bidirectional screw rod 104 are provided with a movable slide 105. Two clamping plates 102 are provided at both ends of the upper surface of the base 101, and the bottom end of the clamping plate 102 is fixed to the end of the movable slide 105 by bolts. The high-efficiency heat exchanger is placed on the surface of the base 101, and the forward and reverse motor 103 is operated to drive the bidirectional screw rod 104 to rotate. The rotation of the bidirectional screw rod 104 drives the two movable slides 105 to move toward each other until the two movable slides 105 move toward each other, driving the two clamping plates 102 to move toward each other and clamping and fixing them on the surface of the high-efficiency heat exchanger for clamping and fixing processing and manufacturing.
[0036] The manufacturing tool body 100 is also provided with:
[0037] A rolling mechanism includes a rolling assembly arranged on the upper surface of the base 101, an elastic connection assembly is arranged at the end of the rolling assembly, and a locking assembly is arranged at the end of the elastic connection assembly. When the manufacturing tooling main body 100 clamps and fixes the high-efficiency heat exchanger for manufacturing, the rolling mechanism can smoothly move the high-efficiency heat exchanger on the surface of the base 101, which is not prone to friction damage, thereby improving the smoothness of the manufacturing tooling main body 100 in clamping, fixing and moving the high-efficiency heat exchanger.
[0038] In order to facilitate the smooth movement of the high-efficiency heat exchanger on the surface of the base 101 through the rolling component and not easily cause friction damage, in this embodiment, the rolling component includes a mounting groove 1012 opened on the upper surface of the base 101, and a connecting roller 1011 is provided inside the mounting groove 1012. The high-efficiency heat exchanger is placed on the surface of the base 101 to contact the connecting roller 1011, and the high-efficiency heat exchanger is smoothly moved, clamped and fixed by rolling by the connecting roller 1011.
[0039] In order to facilitate the elastic connection between the limit plate 1014 and the hexagonal clamp 1016 through the elastic connection component and facilitate elastic snap-fit installation, in this embodiment, the elastic connection component includes grooves 1017 opened at both ends of the installation groove 1012, and the limit plate 1014 is arranged inside the groove 1017. The surface of the limit plate 1014 and the internal connection between the connecting roller 1011 are provided with an elastic block 1013. The limit plate 1014 can be elastically connected to the limit plate 1014 by the elastic block 1013 inside the groove 1017, which is convenient for elastic snap-fit installation.
[0040] In order to facilitate the locking and installation of the connecting roller 1011 through the locking assembly, and to facilitate the disassembly and cleaning of the interior of the installation groove 1012, in this embodiment, the locking assembly includes an inner hexagonal locking hole 1015 opened at the end of the connecting roller 1011, and the side of the limiting plate 1014 is rotated with a hexagonal clamping head 1016 through a bearing. The hexagonal clamping head 1016 is locked with the inside of the inner hexagonal clamping hole 1015. The hexagonal clamping head 1016 can be elastically locked with the inside of the inner hexagonal clamping hole 1015 to lock the connecting roller 1011 for installation, which is convenient for installation operation, and conversely convenient for disassembly.
[0041] The strengthening support mechanism includes a mobile connection component arranged at both ends of the mobile slide 105 and located inside the base 101. A strengthening support component is provided at the connection between the end of the mobile connection component and the top side of the clamp 102. When the manufacturing tool body 100 is clamped and fixed for manufacturing the high-efficiency heat exchanger, the strengthening support mechanism can strengthen the support and force reinforcement installation of the clamp 102. The clamping and fixing is not likely to cause unstable force and unstable clamping of the clamp 102, thereby improving the strengthening fixation of the manufacturing tool body 100 for the processing and manufacturing of the high-efficiency heat exchanger.
[0042] In order to facilitate the adjustment of the reinforcing support rod 1023 to follow the movement of the splint 102 through the mobile connecting assembly, in this embodiment, the mobile connecting assembly includes a slide groove 1021 located inside the base 101 on both sides of the bidirectional screw rod 104, and a connecting slide rod 1022 is provided inside the slide groove 1021. The end of the connecting slide rod 1022 is fixed to the side of the movable slide 105 by welding. The movable slide 105 can drive the connecting slide rod 1022 and the reinforcing support rod 1023 to move when moving, so that the reinforcing support rod 1023 can follow the movement of the splint 102 to strengthen the clamping and fixation.
[0043] In order to facilitate strengthening the force clamping and fixation of the splint 102 by strengthening the support assembly, in this embodiment, the strengthening support assembly includes a strengthening support rod 1023 welded and fixed at the connection between the end of the connecting slide rod 1022 and the top side of the splint 102, and the two strengthening support rods 1023 are symmetrically arranged, so that when the splint 102 is moved and clamped, the strengthening support rod 1023 is driven to move along to strengthen the force clamping and fixation of the top side of the splint 102.
[0044] Working principle and usage process: When in use, the manufacturing tooling of this combined high-efficiency heat exchanger contacts the processing and production position through the lower surface of the base 101 and is fixed by bolts. Therefore, the manufacturing tooling body 100 is fixedly installed through the base 101, and the high-efficiency heat exchanger is placed on the surface of the base 101. The forward and reverse motor 103 drives the bidirectional screw rod 104 to rotate. The rotation of the bidirectional screw rod 104 drives the two movable slides 105 to move toward each other until the two movable slides 105 move toward each other and drive the two clamping plates 102 to move toward each other and clamp and fix them on the surface of the high-efficiency heat exchanger. Therefore, it is convenient for the manufacturing tooling body 100 to fix and combine the high-efficiency heat exchanger for processing;
[0045] Then, before the tooling body 100 is used, the end of the hexagonal clamp 1016 is pressed flush with the inner surface of the mounting groove 1012, and the connecting roller 1011 is closed inside the mounting groove 1012. The elastic block 1013 is deformed to drive the limit plate 1014 and the hexagonal clamp 1016 to move elastically until the hexagonal clamp 1016 is elastically engaged with the inner hexagonal clamp hole 1015 to engage the connecting roller 1011. Therefore, a high-efficiency heat exchanger is placed on the surface of the base 101. When the high-efficiency heat exchanger needs to be moved, the surface of the connecting roller 1011 contacts the high-efficiency heat exchanger, driving the connecting roller 1011 to roll inside the mounting groove 1012, so that the high-efficiency heat exchanger can be smoothly moved on the surface of the base 101 without causing friction damage, thereby improving the smoothness of the manufacturing tool body 100 in clamping, fixing and moving the high-efficiency heat exchanger. When debris enters the mounting groove 1012 during manufacturing on the surface of the base 101, the connecting roller 1011 can be disassembled and cleaned, which facilitates the smooth rolling and movement of the connecting roller 1011.
[0046] Finally, when the manufacturing tool body 100 is processing and manufacturing the high-efficiency heat exchanger, the movable slide 105 moves to drive the clamp 102 to move and clamp and fix it. At the same time, the movable slide 105 drives the connecting slide 1022 to slide inside the slide groove 1021. When the connecting slide 1022 moves, it drives the reinforcing support rod 1023 to move with the clamp 102, so that when the clamp 102 is clamped and fixed, the top end of the clamp 102 is strengthened by the reinforcing support rod 1023. The clamping and fixing is not likely to cause unstable force and unstable clamping of the clamp 102, thereby improving the strengthening fixation of the manufacturing tool body 100 for the processing and manufacturing of the high-efficiency heat exchanger.
Claims
1. A manufacturing tool for a combined high-efficiency heat exchanger, characterized in that: It includes a base, bidirectional screw rods at both ends of the base, movable slides at both ends of each bidirectional screw rod, two sets of clamping plates at both ends of the upper surface of the base, a rolling mechanism and a strengthening support mechanism arranged on the base, The bottom end of each set of clamps is fixed to the end of the movable slide by bolts. The rolling mechanism includes a rolling assembly arranged on the upper surface of the base, an elastic connecting assembly arranged at the end of the rolling assembly, and a locking assembly arranged at the end of the elastic connecting assembly. The reinforcing support mechanism includes a movable connecting component arranged at both ends of the movable slide and located inside the base, and a reinforcing support component arranged at the connection between the movable connecting component and the top side surface of the splint.
2. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 1 is characterized in that: A forward and reverse motor is provided at the end of the bidirectional screw rod and located on the side of the base.
3. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 1 is characterized in that: The rolling assembly comprises a mounting groove provided on the upper surface of the base and a connecting roller arranged inside the mounting groove.
4. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 3 is characterized in that: The elastic connection component includes grooves opened at both ends of the installation groove, a limiting plate arranged in the groove, and an elastic block is provided at the connection between the surface of the limiting plate and the interior of the connecting roller.
5. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 4 is characterized in that: The clamping assembly includes a hexagonal clamping hole opened at the end of the connecting roller, a hexagonal clamping head arranged on the side of the limiting plate and rotatably connected through a bearing, the hexagonal clamping head is clamped with the inside of the hexagonal clamping hole, and the end of the connecting roller and the end of the limiting plate are clamped and connected through the hexagonal clamping head and the hexagonal clamping hole.
6. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 1 is characterized in that: The movable connection assembly includes a slide groove opened on both sides of the bidirectional screw rod and located inside the base, a connecting slide rod arranged inside the slide groove, and the end of the connecting slide rod is fixed to the side of the movable slide seat by welding.
7. The manufacturing tooling for the combined high-efficiency heat exchanger according to claim 6 is characterized in that: The reinforcing support assembly includes a reinforcing support rod welded and fixed at the connection between the end of the connecting slide rod and the side surface of the top end of the splint, and the two reinforcing support rods are symmetrically arranged.