Safe assembly tool for valve body

Abstract

The utility model relates to the technical field of valve body assembly, and discloses a safe assembly tool for a valve body. The two limiting mechanisms are mounted on the bottom plate, and each limiting mechanism comprises a supporting piece mounted on the bottom plate; the telescopic piece is detachably mounted on the supporting piece through a clamping mechanism; and the limiting plate is mounted on the telescopic piece. According to the tool, due to the arrangement of the limiting mechanism, the supporting piece and the telescopic piece, it is ensured that valve bodies of different models and sizes can be properly positioned and supported through introduction of the limiting mechanism, the applicability and flexibility of the tool are greatly improved, the telescopic piece is allowed to be rapidly replaced or adjusted through the clamping mechanism, the production efficiency is further improved, and the production cost is reduced. Compared with the prior art, the problem of shutdown caused by long die replacement time is eliminated, the operation convenience is improved, the product quality risk possibly caused by misoperation is also reduced, and the consistency and reliability of the assembly quality are ensured.

Description

Technical Field

[0001] The utility model relates to the technical field of valve body assembly, in particular to a valve body safety assembly tool. Background Art

[0002] The valve body is the main component of the valve. It contains the channel, valve core and seals inside the valve, etc., which are used to control the flow of fluid. The shape and structure of the valve body determine the type and function of the valve. For example, globe valves, ball valves, butterfly valves, etc. have their own unique valve body designs. When processing the valve body, it is necessary to assemble the valve cover, seals, actuators and other components together to form a complete valve, and make necessary adjustments and tests to ensure that the valve can work properly. Since manual assembly is difficult to ensure the consistency and accuracy of each valve, tooling is used. The tooling can provide stable clamping force and accurate positioning to ensure that each valve is assembled according to the drawing requirements. In mass production, it can significantly improve work efficiency and reduce workers' physical exertion and labor intensity.

[0003] In the prior art, valve body assembly tooling usually adopts a fixed design, which seems to be inadequate when faced with a variety of valve body models and sizes. Due to the lack of flexibility, these tooling cannot quickly adapt to the production needs of different valves, resulting in limited production efficiency. At the same time, in terms of stability, adjustment range and operational convenience, traditional tooling also has obvious shortcomings. It cannot provide stable support for valve bodies of different sizes, or it is clumsy and time-consuming when precise adjustment is required. In addition, operators may encounter many inconveniences when using these tooling, such as complex operation, high labor intensity, high safety risks and other problems. Therefore, in response to these problems, it is crucial to improve and innovate traditional valve body assembly tooling. Therefore, the present application provides a valve body safety assembly tool to meet the needs. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a valve body safety assembly tool to solve the problem that the existing valve body assembly tool is usually fixed and cannot adapt to different valve body production requirements.

[0005] In order to solve the above-mentioned problems, the present invention is implemented through the following technical solutions:

[0006] A valve body safety assembly tool comprises: a base plate; two limiting mechanisms installed on the base plate, the limiting mechanisms comprising: a support member installed on the base plate; a telescopic member detachably installed on the support member via a clamping mechanism; and a limiting plate installed on the telescopic member.

[0007] A fixed plate 1 is mounted on the telescopic member; a slide rod 1 is mounted on the fixed plate 1; and a sliding member is slidably mounted on the slide rod 1.

[0008] The clamping mechanism includes: a clamping plate installed on the sliding member; a pressing plate installed on the clamping plate; and a notch provided on the supporting member for use with the clamping plate.

[0009] The clamping mechanism also includes: a plurality of elastic members installed in the slots; a first connecting member rotatably installed in the slots; a protrusion installed in the first connecting member, and a sliding groove for cooperating with the protrusion is provided on the clamping plate.

[0010] Two sliding rods 2 are installed on the bottom plate; a sliding plate is slidably installed on the sliding rods 2; and a fixed plate 2 is installed on the sliding rods 2.

[0011] A tension spring is installed on the second fixing plate, the tension spring is connected to the slide plate, and the tension spring is made of a material with a high elastic coefficient.

[0012] A protective cover is detachably mounted on the base plate via a second connector, and a sealing door is provided on the protective cover; universal wheels are mounted below the base plate, and the number of the universal wheels is three or more.

[0013] The utility model provides a valve body safety assembly tool. Compared with the existing technology, it has the following features:

[0014] Beneficial effects:

[0015] In the above scheme, by setting a limit mechanism, a support part and a telescopic part, the introduction of the limit mechanism ensures that valve bodies of different models and sizes can be properly positioned and supported, greatly improving the applicability and flexibility of the tooling, and the clamping mechanism allows for quick replacement or adjustment of the telescopic parts, further improving production efficiency and eliminating the downtime problem caused by long mold replacement time. It not only improves the convenience of operation, but also reduces the product quality risks that may be caused by improper operation, ensuring the consistency and reliability of assembly quality. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic structural diagram of the utility model.

[0017] Figure 2 This is a schematic diagram of the protective cover structure of the utility model.

[0018] Figure 3 This is a schematic diagram of the fixed plate structure of the utility model.

[0019] Figure 4 This is a schematic diagram of the telescopic member structure of the utility model.

[0020] Figure 5 This is a schematic diagram of the support structure of the utility model.

[0021] Figure 6 This is a schematic diagram of the structure of the pressing plate of the utility model.

[0022] Figure 7 This is a schematic diagram of the slide bar structure of the utility model.

[0023] The reference numerals in the figures are:

[0024] 1. Protective cover; 2. Bottom plate; 3. Universal wheel; 4. Connecting part 2; 5. Limiting mechanism; 6. Sliding rod 1; 7. Sliding rod 2; 8. Fixed plate 2; 9. Sliding plate; 10. Tension spring; 11. Limiting plate; 12. Telescopic part; 13. Clamping mechanism; 1301. Notch; 1302. Elastic part; 1303. Protrusion; 1304. Pressing plate; 1305. Clamping plate; 1306. Slide groove; 1307. Connecting part 1; 14. Support member; 15. Fixed plate 1; 16. Sliding part. DETAILED DESCRIPTION

[0025] The present invention will be further described below with reference to specific embodiments. It should be understood that these embodiments are only used to illustrate the present invention and are not used to limit the scope of protection of the present invention.

[0026] The following describes the embodiments of the present invention through specific examples. Those skilled in the art will readily understand the other advantages and benefits of the present invention from the disclosure herein. The present invention may also be implemented or applied through various other specific embodiments, and the details in this specification may be modified or altered based on different perspectives and applications without departing from the spirit of the present invention.

[0027] Reference Figure 1 - Figure 7 A valve body safety assembly tool includes: a base plate 2; two limiting mechanisms 5, installed on the base plate 2, the limiting mechanism 5 includes: a support member 14, installed on the base plate 2; a telescopic member 12, detachably installed on the support member 14 through a clamping mechanism 13; and a limiting plate 11, installed on the telescopic member 12.

[0028] The design of the clamping mechanism 13 allows for quick replacement or adjustment of the telescopic member 12, further improving production efficiency and eliminating downtime problems caused by long mold replacement times.

[0029] The fixed plate 15 is installed on the telescopic member 12; the sliding rod 6 is installed on the fixed plate 15; and the sliding member 16 is slidably installed on the sliding rod 6, which helps to maintain the consistency of the assembly process, thereby making it easier to control quality. The assembly of each valve is carried out according to the same standard and precision, which helps to improve the reliability of the product.

[0030] The fixed plate 15, the slide rod 6 and the sliding member 16 are used in conjunction with each other so that the card plate 1305 can be slidably installed on the telescopic member 12, making it convenient to detachably install the telescopic member 12 on the support member 14.

[0031] The clamping mechanism 13 includes: a clamping plate 1305 mounted on the sliding member 16 ; a pressing plate 1304 mounted on the clamping plate 1305 ; and a notch 1301 provided on the supporting member 14 for use with the clamping plate 1305 .

[0032] By operating the pressing plate 1304, the clamping plate 1305 can be quickly engaged or disengaged with the slot 1301. This design allows the operator to quickly position and fix the telescopic part 12. The telescopic part 12 is a structure such as a cylinder or an electric telescopic rod, thereby improving production efficiency and reducing downtime caused by replacing or adjusting the mold. The design of the clamping mechanism 13 simplifies the assembly operation, allowing the operator to easily adjust and fix the telescopic part 12. This convenience not only reduces labor intensity, but also reduces product quality risks caused by improper operation, allowing the tooling to adapt to valve bodies of different sizes and models. This adaptability ensures that the tooling can be used for a variety of production needs, improving its versatility and flexibility.

[0033] The clamping mechanism 13 also includes: multiple elastic members 1302 installed in the slot 1301; a connecting member 1307 rotatably installed in the slot 1301; a protrusion 1303 installed in the connecting member 1307, and a sliding groove 1306 used to cooperate with the protrusion 1303 is opened on the clamping plate 1305.

[0034] The elastic member 1302 provides the necessary elasticity for the clamping mechanism 13, so that after the protrusion 1303 moves away from the sliding groove 1306, the clamping plate 1305 can move upward under the rebound force of the elastic member 1302, thereby causing the clamping plate 1305 to pop out.

[0035] Two slide bars 7 are mounted on the bottom plate 2 ; a slide plate 9 is slidably mounted on the slide bars 7 ; and a fixed plate 8 is mounted on the slide bars 7 .

[0036] When selecting the materials for the slide bar 7, the fixing plate 8 and the slide plate 9, their wear resistance and corrosion resistance should be fully considered to ensure reliability in long-term use. Specially treated metal materials can be selected to increase their service life in harsh environments, and anti-slip handles or ergonomic grip designs can be provided.

[0037] The tension spring 10 is mounted on the second fixing plate 8 and is connected to the slide plate 9. The tension spring 10 is made of a material with a high elastic coefficient.

[0038] When the external force is released, the tension spring 10 can quickly restore the slide plate 9 to its original position, thereby improving the response speed of the device and simplifying the adjustment of the position of the slide plate 9. The operator can easily move the slide plate 9 and quickly position it when needed.

[0039] The protective cover 1 is detachably mounted on the base plate 2 via a second connector 4 , and a sealing door is provided on the protective cover 1 ; the universal wheels 3 are mounted below the base plate 2 , and the number of the universal wheels 3 is three or more.

[0040] The protective cover 1 can effectively isolate the dangerous area and prevent harm to the staff, thereby reducing the risk of accidents. The sealed door design can prevent unauthorized personnel from opening the protective cover 1 at will, avoiding misoperation or interference with the internal equipment. The protective cover 1 can also provide an additional physical protection layer for the equipment to prevent dust, moisture and other external factors from corroding the internal parts of the equipment. In scenarios with high temperature, high humidity or corrosive gases, the protective cover 1 can provide the necessary protection and extend the service life of the equipment.

[0041] During use, according to the valve body model and size that needs to be assembled, the length of the telescopic part 12 and the position of the limit plate 11 are adjusted, and the position of the valve body is fixed by the limit plate 11. When the limit mechanism 5 needs to be replaced, the pressing plate 1304 is pressed to drive the card plate 1305 to move, and the card plate 1305 squeezes the elastic member 1302. At the same time, the protrusion 1303 offsets and slides in the slide groove 1306, so that the protrusion 1303 slides to the bottom of the slide groove 1306, thereby taking out the card plate 1305, replacing the limit mechanism 5, and then moving the card plate 1305 so that the protrusion 1303 is located in the recess of the slide groove 1306, releasing the pressing plate 1304, and the elastic member 1302 drives the card plate 1305 to reset, and the protrusion 1303 can clamp the card plate 1305.

[0042] Thus, although the present invention has been described herein with reference to specific embodiments thereof, freedom of modification, various changes and substitutions are within the foregoing disclosure, and it should be understood that in some cases, some features of the present invention will be employed without the corresponding use of other features without departing from the scope and spirit of the proposed invention. Thus, many modifications may be made to adapt particular circumstances or materials to the true scope and spirit of the present invention. The present invention is not intended to be limited to the specific terminology used in the claims below and / or to the specific embodiments disclosed as the best mode contemplated for carrying out the invention, but the present invention will include any and all embodiments and equivalents falling within the scope of the appended claims. Therefore, the scope of the present invention will be determined solely by the appended claims.

Claims

1. A valve body safety assembly tool, characterized in that: include: bottom plate (2); Two limiting mechanisms (5) are installed on the base plate (2), and the limiting mechanisms (5) include: A support member (14) is mounted on the base plate (2); A telescopic member (12) is detachably mounted on the support member (14) via a snap-fit mechanism (13); The limiting plate (11) is mounted on the telescopic member (12).

2. A valve body safety assembly tool according to claim 1, characterized in that: Also includes: A fixing plate (15) is mounted on the telescopic member (12); A sliding rod (6) is mounted on the fixed plate (15); A sliding member (16) is slidably mounted on the sliding rod (6).

3. The valve body safety assembly tool according to claim 2, characterized in that: The clamping mechanism (13) comprises: A card plate (1305) is mounted on the sliding member (16); A pressing plate (1304) is mounted on the card plate (1305); The notch (1301) is provided on the support member (14) and is used in conjunction with the clamping plate (1305).

4. The valve body safety assembly tool according to claim 3, characterized in that: The clamping mechanism (13) further comprises: A plurality of elastic members (1302) are installed in the slot (1301); A connecting member (1307) is rotatably mounted in the notch (1301); The protrusion (1303) is installed in the connecting piece (1307), and the clamping plate (1305) is provided with a sliding groove (1306) used to cooperate with the protrusion (1303).

5. The valve body safety assembly tool according to claim 1, characterized in that: Also includes: Two sliding rods (7) are mounted on the bottom plate (2); A slide plate (9) is slidably mounted on the second slide bar (7); The second fixing plate (8) is mounted on the second sliding rod (7).

6. The valve body safety assembly tool according to claim 5, characterized in that: Also includes: A tension spring (10) is installed on the second fixing plate (8), the tension spring (10) is connected to the slide plate (9), and the tension spring (10) is made of a material with a high elastic coefficient.

7. The valve body safety assembly tool according to claim 1, characterized in that: Also includes: A protective cover (1) is detachably mounted on the base plate (2) via a second connector (4), and a sealing door is provided on the protective cover (1); Universal wheels (3) are installed below the base plate (2), and the number of the universal wheels (3) is three or more.

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