Fixing assembly for edge cutting of polycarbonate plate
Through the combined structure of the bottom support part and the pressing plate member, the problem of rubber suction cup hindering edge cutting in the prior art is solved, and the flexibility and accuracy of edge cutting of polycarbonate sheets is realized, the scope of application of edge cutting is expanded and the cleaning efficiency is improved.
Patent Information
- Application Number
- CN202422435843.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-08-12
- Estimated Expiration
- 2034-10-10
AI Technical Summary
In the existing polycarbonate plate edge cutting fixing components, the array arranged rubber suction cups will hinder the cutting of some sizes, reducing the scope of application of edge cutting size.
The combined structure of the bottom support part and the pressing plate is adopted to fix the polycarbonate plate by up and down extrusion and clamping, so that the edges to be cut are suspended, and the edge cutting flexibility is achieved through horizontal and vertical adjustment. Combined with the design of the plate support and driving parts, the accuracy of edge cutting operation and centralized collection of debris are ensured.
The application scope of edge cutting of polycarbonate sheets is increased, and the linear and arc edges can be cut efficiently, improving the accuracy and cleaning efficiency of edge cutting.
Smart Images

Figure CN223211483U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polycarbonate plate processing equipment, in particular to a fixing component for trimming a polycarbonate plate. Background Art
[0002] Polycarbonate sheets are widely used in the fields of construction, electronics, medical treatment, optics and packaging due to their excellent light transmittance, impact resistance, heat insulation and flame resistance. After being formed, polycarbonate sheets need to be fixed and trimmed so that they can be processed into specified sizes, improve their installation accuracy and, according to needs, be trimmed to make their appearance more beautiful. Some existing polycarbonate sheet trimming fixing components are fixed by suction cups arranged in a matrix. The polycarbonate sheet is fixed by adsorption of multiple suction cups. Since the trimming size of polycarbonate sheets is not fixed, the arrayed suction cups will hinder the cutting of some sizes, reducing the applicable range of trimming size.
[0003] Existing patent application No. 202323527474.5 discloses a polycarbonate windshield trimming device. This device utilizes a mounting bracket and a rubber support frame to facilitate positional fixation of a polycarbonate sheet placed on the surface of a fixing assembly 4 by utilizing the friction and adsorption properties of the rubber. However, this prior art device still suffers from the aforementioned technical problems when fixing polycarbonate sheets. Utility Model Content
[0004] The purpose of the present invention is to provide a fixing assembly for trimming a polycarbonate sheet, so as to solve the problem in the above background art that the rubber suction cups arranged in an array will hinder the cutting of certain sizes, thereby narrowing the applicable range of the trimming size.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The utility model provides a fixing assembly for trimming a polycarbonate plate, comprising a trimming base and a plate placement groove provided on the top of the trimming base, and the fixing assembly for trimming a polycarbonate plate further comprises:
[0007] A bottom support portion is provided in the plate placement groove for supporting and fixing the polycarbonate plate.
[0008] An upper bracket is fixed to the top of the trimming base.
[0009] A pressing plate member is provided on the upper bracket and is used to press the polycarbonate plate onto the bottom supporting portion.
[0010] The bottom supporting portion includes:
[0011] A supporting outer frame is vertically fixed in the plate placement groove.
[0012] The inner support frame is slidably sleeved in the outer support frame.
[0013] A first telescopic cylinder is vertically fixed in the support outer frame, and the first telescopic cylinder is used to push the support inner frame to slide up and down in the support outer frame.
[0014] The support cylinder arranged on the top of the support inner frame is rotated. The support cylinder is sleeved on the outside of the support outer frame. An adsorption cavity is provided on the top of the support cylinder. The support cylinder is used to support and adsorb and fix the polycarbonate plate.
[0015] Furthermore, the pressing plate comprises:
[0016] A supporting outer sleeve is vertically fixed on the upper bracket.
[0017] A second telescopic cylinder is fixed in the supporting outer sleeve.
[0018] The downward pressing suction cup provided at the output end of the second telescopic cylinder is rotated. The second telescopic cylinder is used to push down the downward pressing suction cup so that the downward pressing suction cup presses the polycarbonate sheet tightly against the top of the supporting cylinder.
[0019] Furthermore, the second telescopic cylinder is located between the upper bracket and the downward pressure suction cup, and the output end of the second telescopic cylinder is vertically downward.
[0020] Furthermore, the bottom support portion further includes:
[0021] A limit block is fixed to the outside of the supporting inner frame, and the limit block is slidably sleeved with a guide vertical groove provided on the supporting outer frame.
[0022] A driving member is arranged in the plate placement groove and is used to drive the supporting cylinder to rotate.
[0023] Furthermore, the supporting inner frame is sleeved on the outside of the first telescopic cylinder, and the top of the inner wall of the supporting inner frame is fixed on the output end of the first telescopic cylinder.
[0024] Furthermore, the polycarbonate plate trimming fixing assembly further includes a plate support member disposed in the plate placement groove, and the plate support member is used to stably support the polycarbonate plate.
[0025] Furthermore, the plate support comprises:
[0026] Several supporting vertical plates fixed in the plate-setting slots:
[0027] A connecting plate is fixed between two adjacent supporting vertical plates, and the connecting plate and the supporting vertical plates together form a three-dimensional plate supporting area.
[0028] Compared with the existing technology, one or more of the above technical solutions have the following beneficial effects:
[0029] 1. The present invention utilizes the coordination of the sheet support, the bottom support, and the pressure plate to clamp and secure the polycarbonate sheet placed on top of the sheet support by squeezing and clamping it from top to bottom. This allows the portion of the polycarbonate sheet to be trimmed to be suspended in the air, and sufficient space for trimming is reserved within the sheet placement slot, thus avoiding any obstruction to trimming and expanding the applicable range of trimming dimensions for polycarbonate sheets.
[0030] 2. The cooperation between the bottom support part and the pressure plate of the utility model can realize the circumferential adjustment of the boundary position of the polycarbonate sheet in the horizontal direction while keeping the polycarbonate sheet squeezed and clamped up and down, which can not only efficiently cut out straight edges, but also efficiently cut out curved edges, increase the types of cutting edge shapes, and make the cutting edge part of the polycarbonate sheet always on the side of the plate placement groove away from the plate support frame, so as to facilitate the centralized collection of cutting edge debris, facilitate subsequent centralized processing, and improve cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is an axonometric drawing of the present utility model;
[0032] Figure 2 It is a partial cross-sectional view of the axonometric view of the present invention;
[0033] Figure 3 for Figure 2 Axonometric drawing of.
[0034] In the figure: 1. Trimming base; 2. Plate placement groove; 3. Plate support member; 31. Support vertical plate; 32. Connecting plate; 4. Bottom support; 41. Support outer frame; 42. First telescopic cylinder; 43. Support inner frame; 44. Support cylinder; 45. Adsorption chamber; 46. Guide vertical groove; 47. Limit block; 48. Driving member; 5. Upper bracket; 6. Pressing plate member; 61. Support outer sleeve; 62. Second telescopic cylinder; 63. Downward suction cup. DETAILED DESCRIPTION
[0035] In order to enable people skilled in the art to better understand the solution of the present application, the technical solution in the embodiment of the present application will be clearly and completely described below in conjunction with the drawings in the embodiment of the present application.
[0036] like Figures 1 to 3As shown, a fixing assembly for trimming a polycarbonate sheet comprises a trimming base 1 and a plate placement slot 2 provided on the top of the trimming base 1; a first screw is rotatably provided on the trimming base 1; a sliding frame is provided on a threaded sleeve of the screw, and a servo motor is used to drive the screw to rotate; a second screw is provided in the sliding frame, and a driving motor is used to drive the second screw to rotate; a movable seat is provided on a threaded sleeve of the second screw; a laser cutting machine for trimming a polycarbonate sheet is provided at the bottom of the movable seat; the second screw is perpendicular to the first screw in the horizontal direction, the axial direction of the first screw is the X coordinate direction, and the axial direction of the second screw is the Y direction, so as to facilitate adjustment of the position of the laser cutting machine in the X and Y directions to achieve precise trimming operation; the fixing assembly for trimming a polycarbonate sheet further comprises:
[0037] A bottom support portion 4 is provided in the plate placement groove 2 for supporting and fixing the polycarbonate plate.
[0038] The upper bracket 5 is fixed on the top of the trimming base 1. The upper bracket 5 includes a column fixed at the top boundary of the trimming base 1 and a beam fixed laterally to the top of the column. The design is such that one end of the beam is suspended above the center of the plate placement groove 2.
[0039] A pressing plate 6 is provided on the upper bracket 5 for pressing the polycarbonate sheet material onto the bottom supporting portion 4 .
[0040] The bottom support portion 4 includes:
[0041] A supporting outer frame 41 is vertically fixed in the plate placement groove 2 .
[0042] The inner support frame 43 is slidably mounted inside the outer support frame 41 .
[0043] A first telescopic cylinder 42 is vertically fixed in the support outer frame 41 . The first telescopic cylinder 42 is used to push the support inner frame 43 to slide up and down in the support outer frame 41 .
[0044] The support cylinder 44 is rotatably arranged on the top of the support inner frame 43. The outside of the support cylinder 44 is a toothed surface. The support cylinder 44 is sleeved on the outside of the support outer frame 41. The top of the support cylinder 44 is provided with an adsorption chamber 45. The support cylinder 44 is used to support and adsorb and fix the polycarbonate plate.
[0045] In this embodiment, the pressing plate 6 includes:
[0046] A supporting outer sleeve 61 is vertically fixed on the upper bracket 5 .
[0047] The second telescopic cylinder 62 is fixed in the supporting outer sleeve 61 .
[0048] The downward pressing suction cup 63 provided at the output end of the second telescopic cylinder 62 is rotated. The second telescopic cylinder 62 is used to push down the downward pressing suction cup 63 so that the downward pressing suction cup 63 presses the polycarbonate sheet tightly against the top of the supporting cylinder 44 .
[0049] The second telescopic cylinder 62 is located between the upper bracket 5 and the downward pressing suction cup 63 , and the output end of the second telescopic cylinder 62 is vertically downward.
[0050] This design makes it easy to control the second telescopic cylinder 62 to push the downward suction cup 63 downward, so that the downward suction cup 63 presses the polycarbonate sheet against the top of the supporting cylinder 44, thereby achieving efficient fixing operation of the polycarbonate sheet and reducing the difficulty of fixing the polycarbonate sheet.
[0051] In this embodiment, the bottom supporting portion 4 further includes:
[0052] The limiting block 47 is fixed to the outside of the supporting inner frame 43 , and the limiting block 47 is slidably sleeved with the guide vertical groove 46 provided on the supporting outer frame 41 .
[0053] A driving member 48 is provided in the plate placement groove 2 for driving the supporting cylinder 44 to rotate.
[0054] With such a design, after the polycarbonate sheet is fixed, the first telescopic cylinder 42 and the second telescopic cylinder 62 can be controlled to operate synchronously, so that the output end of the first telescopic cylinder 42 extends and the output end of the second telescopic cylinder 62 retracts at the same speed. While keeping the polycarbonate sheet fixed, the polycarbonate sheet is lifted up to a certain height, and then the driving member 48 is started to drive the supporting cylinder 44 to rotate, thereby horizontally adjusting the direction of the boundary to be trimmed of the polycarbonate sheet. Then, the output end of the first telescopic cylinder 42 is controlled to retract and the output end of the second telescopic cylinder 62 is controlled to extend synchronously, thereby realizing the vertical resetting of the polycarbonate sheet so that the boundary to be trimmed on it faces the laser cutting machine, which facilitates the trimming operation on all boundaries of the polycarbonate sheet.
[0055] In this embodiment, the support inner frame 43 is sleeved on the outside of the first telescopic cylinder 42, and the top of the inner wall of the support inner frame 43 is fixed on the output end of the first telescopic cylinder 42. Such a design can limit the lifting and lowering of the guide support cylinder 44 and improve its lifting stability.
[0056] In this embodiment, the fixing assembly for trimming the polycarbonate plate further includes a plate support 3 disposed in the plate placement groove 2 , and the plate support 3 is used to stably support the polycarbonate plate.
[0057] The plate support 3 includes:
[0058] Several supporting vertical plates 31 fixed in the plate slot 2:
[0059] The connecting plate 32 is fixed between two adjacent supporting vertical plates 31. The connecting plate 32 and the supporting vertical plates 31 together form a three-dimensional plate supporting area. This design is to facilitate the flat support of the upper boundary of the polycarbonate plate, to prevent the parts other than the fixed parts of the polycarbonate plate from bending slightly downward under the action of gravity due to the large suspended area, thereby affecting the accuracy of the trimming. It can also make the edge of the polycarbonate plate to be trimmed suspended between the supporting cylinder 44 and the laser cutting machine, which can not only avoid the obstruction of the trimming operation by parts, but also expand the applicable range of the trimming size.
[0060] The driving member 48 includes an intermittent motor fixed in the plate slot 2 and a double-headed gear rod rotatably arranged on the connecting plate 32. A flat gear is provided at the output end of the intermittent motor. The tooth surface of the flat gear is meshed with the tooth surface of one end of the double-headed gear rod, and the tooth surface of the remaining end of the double-headed gear rod is meshed with the tooth surface of the supporting cylinder 44, so that the intermittent motor drives the supporting cylinder 44 to rotate, so as to adjust the boundary to be trimmed on the polycarbonate sheet toward the laser cutting machine, thereby facilitating the subsequent trimming operation on any boundary of the polycarbonate sheet.
[0061] Working principle: Place the polycarbonate sheet on the top of the support cylinder 44, and make the edge of the polycarbonate sheet to be trimmed hang on the outside of the support cylinder 44 away from the side of the sheet support 3, and make the remaining part of the polycarbonate sheet flat on the top of the sheet support 3, then control the output end of the second telescopic cylinder 62 to extend, so that it pushes the downward suction cup 63 downward and squeezes it on the top of the polycarbonate sheet, so that the polycarbonate sheet is pressed between the downward suction cup 63 and the support cylinder 44, and the fixing operation of the polycarbonate sheet is completed. When the edge of the polycarbonate sheet to be trimmed needs to be replaced, it can be replaced by controlling the output end of the first telescopic cylinder 42. The extension and contraction of the output end of the second telescopic cylinder 62 are synchronized to lift the polycarbonate sheet to a certain height, so that the polycarbonate sheet is separated from the top of the sheet support 3, and then the driving member 48 is controlled to drive the support sleeve 44 to rotate. While keeping the polycarbonate sheet pressed and fixed, the direction of the edge to be cut of the polycarbonate sheet is adjusted horizontally and circumferentially, so that one of the edges to be cut faces the laser cutting machine, and the edge to be cut is located between the support cylinder 44 and the laser cutting machine, so that the debris generated by the cutting is concentrated in a fixed area in the plate placing groove 2, which is convenient for subsequent centralized processing of the debris and improves the efficiency of subsequent cleaning work.
[0062] The above description is merely a preferred embodiment of the present invention. Any portion not described in the present invention can be implemented by adopting or drawing upon existing technologies. Of course, the above description is not intended to limit the present invention, nor is the present invention limited to the above examples. Any changes, modifications, additions, or substitutions made by those skilled in the art within the spirit and scope of the present invention shall also fall within the scope of protection of the present invention.
Claims
1. A fixing assembly for trimming a polycarbonate plate, comprising a trimming base (1) and a plate placement groove (2) provided on the top of the trimming base (1), characterized in that: The polycarbonate sheet material trimming fixing assembly further comprises: A bottom support portion (4) provided in the plate placement groove (2) for supporting and fixing the polycarbonate plate; an upper bracket (5) fixed to the top of the trimming base (1); A pressing plate member (6) provided on the upper bracket (5) and used for pressing the polycarbonate sheet material onto the bottom support portion (4); The bottom supporting portion (4) comprises: A supporting outer frame (41) vertically fixed in the plate placement groove (2); a supporting inner frame (43) slidably sleeved within the supporting outer frame (41); a first telescopic cylinder (42) vertically fixed in the supporting outer frame (41), the first telescopic cylinder (42) being used to push the supporting inner frame (43) to slide up and down in the supporting outer frame (41); A support cylinder (44) is rotated and arranged on the top of the support inner frame (43). The support cylinder (44) is sleeved on the outside of the support outer frame (41). An adsorption chamber (45) is provided on the top of the support cylinder (44). The support cylinder (44) is used to support and adsorb and fix the polycarbonate plate.
2. The fixing assembly for trimming a polycarbonate sheet according to claim 1, wherein: The pressing plate (6) comprises: a supporting outer sleeve (61) vertically fixed to the upper bracket (5); a second telescopic cylinder (62) fixed in the supporting outer sleeve (61); The downward pressing suction cup (63) provided at the output end of the second telescopic cylinder (62) is rotated, and the second telescopic cylinder (62) is used to push down the downward pressing suction cup (63), so that the downward pressing suction cup (63) presses the polycarbonate sheet tightly against the top of the supporting cylinder (44).
3. The polycarbonate sheet trimming fixing assembly according to claim 2, characterized in that: The second telescopic cylinder (62) is located between the upper bracket (5) and the downward pressing suction cup (63), and the output end of the second telescopic cylinder (62) is vertically downward.
4. The polycarbonate sheet trimming fixing assembly according to claim 1, wherein: The bottom supporting portion (4) further comprises: A limit block (47) fixed to the outside of the supporting inner frame (43), wherein the limit block (47) is slidably sleeved with a guide vertical groove (46) provided on the supporting outer frame (41); A driving member (48) is provided in the plate placement groove (2) and is used to drive the supporting cylinder (44) to rotate.
5. The fixing assembly for trimming a polycarbonate sheet according to claim 4, characterized in that: The supporting inner frame (43) is sleeved on the outside of the first telescopic cylinder (42), and the top of the inner wall of the supporting inner frame (43) is fixed on the output end of the first telescopic cylinder (42).
6. The fixing assembly for trimming a polycarbonate sheet according to claim 5, characterized in that: The fixing assembly for trimming the polycarbonate plate further comprises a plate support member (3) arranged in the plate placement groove (2), and the plate support member (3) is used for stably supporting the polycarbonate plate.
7. The polycarbonate sheet trimming fixing assembly according to claim 6, characterized in that: The plate support (3) comprises: A plurality of supporting vertical plates (31) fixed in the plate placement slot (2): A connecting plate (32) is fixed between two adjacent supporting vertical plates (31), and the connecting plate (32) and the supporting vertical plates (31) together form a three-dimensional plate supporting area.
Citation Information
Patent Citations
Trimming equipment for processing windshield glass made of polycarbonate plate material
CN221436592U