Efficient air-cooled plastic box machining and shearing device

The motor-driven gear system realizes multi-angle adjustment of shear blades and combined fan cleaning, which solves the problems of tool adjustment difficulties and cleaning blind spots in traditional equipment, and improves the efficiency of equipment usage and cleaning effect.

CN223211510UActive Publication Date: 2025-08-12DALIAN JINSHANGLONG CHEM CO LTD
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Patent Information

Application Number
CN202422352979.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-26
Publication Date
2025-08-12
Estimated Expiration
2034-09-26

AI Technical Summary

Technical Problem

Traditional equipment is difficult to adjust the tool in a targeted manner, resulting in low shear efficiency of plastic boxes, many blind spots to clean and low cleaning efficiency.

Method used

The motor-driven gear system is used to drive the shear blade to adjust multi-angle, and a comprehensive cleaning is achieved through the combination of fan and electric telescopic rod, and the suction generated by the fan is used to clean up debris.

Benefits of technology

It improves the efficiency of equipment usage and cleaning efficiency, solves the problems of tool adjustment and cleaning blind spots, and improves the overall performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of shearing devices, and discloses an efficient air cooling plastic box machining shearing device which comprises a working bin, a first fixing block is arranged in the working bin, a motor is fixedly connected to one side of the first fixing block, the output end of the motor is fixedly connected with a first gear, and a second gear is arranged on one side of the first gear. The first gear is meshed with the second gear, a first connecting block is fixedly connected to one side of the second gear, a first electric telescopic rod is fixedly connected to the interior of the first fixing block, a rack is fixedly connected to the output end of the first electric telescopic rod, a third gear is arranged on the outer wall of the rack, and the rack is meshed with the third gear. A first connecting column is fixedly connected into the third gear. According to the plastic box shearing device, by means of multi-angle adjustment of the shearing blade, the problem that a cutter is difficult to adjust in a targeted mode through traditional equipment, and therefore shearing of a plastic box is hindered to a certain degree is solved, and the use efficiency of the equipment is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of shearing devices, in particular to a high-efficiency air-cooled plastic box processing shearing device. Background Art

[0002] The high-efficiency air-cooled plastic crate processing and shearing device is a crucial piece of equipment specifically designed for the plastic crate processing process. Widely used in industries such as plastic crate manufacturing, logistics packaging, and warehousing, it can shear and cool plastic crates of various specifications to meet the needs of diverse customers. In the plastic crate manufacturing process, this device can improve production efficiency and product quality while reducing production costs. In the logistics packaging and warehousing sectors, it can recycle and reuse used plastic crates, reducing resource waste and environmental pollution.

[0003] During the use of the equipment, when the plastic box enters the shearing device, the sensor will detect the position and size of the plastic box and transmit the information to the controller. Based on the received information, the controller controls the drive device to start the cutter for cutting. Driven by the drive device, the cutter cuts the plastic box at high speed and cuts it into the required shape and size. During the cutting process, the transmission system must ensure that the cutter moves smoothly and accurately to ensure the cutting quality.

[0004] However, it is difficult to make targeted adjustments to the tool angles of traditional equipment during use. When it is necessary to cut other angles of the plastic box, the equipment needs to be stopped and then the angle of the plastic box needs to be adjusted. During this process, the equipment remains stopped, which reduces the efficiency of the equipment. Therefore, a high-efficiency air-cooled plastic box processing and shearing device is proposed to solve the above problems. Utility Model Content

[0005] In order to make up for the above shortcomings, the utility model provides a high-efficiency air-cooled plastic box processing and shearing device, which aims to improve the problem that traditional equipment is difficult to adjust the cutting tool in a targeted manner, thereby causing certain obstacles to the shearing of plastic boxes.

[0006] In order to achieve the above purpose, the present invention adopts the following technical solutions:

[0007] A high-efficiency air-cooled plastic box processing and shearing device comprises a working chamber, wherein a fixed block 1 is provided inside the working chamber, one side of the fixed block 1 is fixedly connected to a motor, an output end of the motor is fixedly connected to a gear 1, one side of the gear 1 is provided with a gear 2, the gear 1 and the gear 2 are meshed, one side of the gear 2 is fixedly connected to a connecting block 1, an electric telescopic rod 1 is fixedly connected inside the fixed block 1, an output end of the electric telescopic rod 1 is fixedly connected to a rack, an outer wall of the rack is provided with a gear 3, the rack and the gear 3 are meshed, a connecting column 1 is fixedly connected inside the gear 3, an outer wall of the connecting column 1 is fixedly connected to a bevel gear column 1, a bevel gear column 2 is provided on one side of the bevel gear column 1, the bevel gear column 1 is meshed with the bevel gear column 2, a shearing blade is provided at one end of the bevel gear column 2, and a cleaning component is provided on one side of the working chamber, and the cleaning component is used to clean plastic debris;

[0008] As a further description of the above technical solution:

[0009] The cleaning assembly includes a fan, the outer wall of the fan is arranged inside the working chamber, the outer wall of the connecting column 1 is slidably connected to the inside of the connecting block 1, and the outer wall of the bevel gear column 2 is slidably connected to the inside of the connecting block 1;

[0010] As a further description of the above technical solution:

[0011] A fixing plate is fixedly connected to the top of the inner wall of the working chamber, and one side of the fixing plate is fixedly connected to the outer wall of the fixing block 1;

[0012] As a further description of the above technical solution:

[0013] One end of the bevel gear column 2 is fixedly connected to a connecting block 2, and the interior of the connecting block 2 is fixedly connected to the outer wall of the shear blade;

[0014] As a further description of the above technical solution:

[0015] A second fixing block is fixedly connected to one side of the working chamber, and a second electric telescopic rod is fixedly connected inside the second fixing block;

[0016] As a further description of the above technical solution:

[0017] The second output end of the electric telescopic rod is fixedly connected to a connecting plate, the top of the connecting plate is fixedly connected to a second connecting column, and one side of the second connecting column is fixedly connected to the outer wall of the fan;

[0018] As a further description of the above technical solution:

[0019] The second outer wall of the connecting column is slidably connected to a guide ring, and the outer wall of the guide ring is fixedly connected to the inner wall of the working chamber;

[0020] As a further description of the above technical solution:

[0021] A collection box is provided on one side of the working compartment. The bottom of the collection box is fixedly connected to the top of the bottom plate, and a drawer is slidably connected inside the collection box.

[0022] The utility model has the following beneficial effects:

[0023] 1. In the utility model, the motor drives the gear 1 to rotate, thereby driving the connecting block 1 on one side of the gear 2 to rotate forward and backward, and the electric telescopic rod 1 drives the rack to move, thereby driving the bevel gear column 1 to rotate through the gear 3 and the connecting column 1, thereby driving the shear blade to rotate left and right through the bevel gear column 2 and the connecting block 2, thereby realizing multi-angle adjustment of the shear blade, solving the problem that traditional equipment is difficult to adjust the tool in a targeted manner, thereby causing certain obstacles to the shearing of plastic boxes, and improving the use efficiency of the equipment.

[0024] 2. In the present invention, the second electric telescopic rod drives the second connecting column on the top of the connecting plate to slide on the inner wall of the fan, thereby driving the fan to move synchronously, and utilizing the suction force generated by the fan to fully absorb and clean the plastic debris inside the working chamber, solving the problem that traditional equipment can only clean debris in a single range, and such a cleaning method is prone to the problem of cleaning dead corners, thereby improving the cleaning efficiency of plastic debris inside the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 This is a three-dimensional schematic diagram of a high-efficiency air-cooled plastic box processing and shearing device proposed by the utility model;

[0026] Figure 2 This is a schematic diagram of the internal structure of the working chamber of a high-efficiency air-cooled plastic box processing and shearing device proposed in the utility model;

[0027] Figure 3 This is a schematic diagram of the shear blade structure of a high-efficiency air-cooled plastic box processing and shearing device proposed by the utility model;

[0028] Figure 4 This is a schematic diagram of the fan structure of a high-efficiency air-cooled plastic box processing and shearing device proposed by the utility model.

[0029] Legend:

[0030] 1. Bottom plate; 2. Working chamber; 3. Collection box; 4. Fixed plate; 5. Fixed block 1; 6. Motor; 7. Gear 1; 8. Gear 2; 9. Connecting block 1; 10. Electric telescopic rod 1; 11. Rack; 12. Gear 3; 13. Connecting column 1; 14. Bevel gear column 1; 15. Bevel gear column 2; 16. Connecting block 2; 17. Shear blade; 18. Fixed block 2; 19. Electric telescopic rod 2; 20. Connecting plate; 21. Connecting column 2; 22. Fan; 23. Guide ring; 24. Drawer. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0032] Reference Figure 1 - Figure 3 , The utility model provides an embodiment: a high-efficiency air-cooled plastic box processing and shearing device, including a working chamber 2, a fixed block 5 is provided inside the working chamber 2, a motor 6 is fixedly connected to one side of the fixed block 5, a gear 7 is fixedly connected to the output end of the motor 6, a gear 2 8 is provided on one side of the gear 7, the gear 17 and the gear 2 8 are meshed, a connecting block 9 is fixedly connected to one side of the gear 2 8, an electric telescopic rod 10 is fixedly connected to the inside of the fixed block 5, a rack 11 is fixedly connected to the output end of the electric telescopic rod 10, a gear 3 12 is provided on the outer wall of the rack 11, the rack 11 and the gear 3 12 are meshed, a connecting column 13 is fixedly connected to the inside of the gear 3 12, and the outer wall of the connecting column 13 is fixedly connected to a bevel gear column 14, a bevel gear column 14 is fixedly connected to the outer wall of the bevel gear column 14, and a bevel gear column 14 is fixedly connected to the outer wall of the bevel gear column 14. A bevel gear column 2 15 is provided on one side of the gear column 14, and the bevel gear column 14 and the bevel gear column 2 15 are meshed with each other. A shear blade 17 is provided at one end of the bevel gear column 2 15, and a cleaning component is provided on one side of the working bin 2. The cleaning component is used to clean plastic debris. The cleaning component includes a fan 22, and the outer wall of the fan 22 is provided inside the working bin 2. The outer wall of the connecting column 13 is slidably connected to the inside of the connecting block 1 9, and the outer wall of the bevel gear column 2 15 is slidably connected to the inside of the connecting block 1 9. The top of the inner wall of the working bin 2 is fixedly connected to a fixing plate 4, and one side of the fixing plate 4 is fixedly connected to the outer wall of the fixing block 1 5. One end of the bevel gear column 2 15 is fixedly connected to a connecting block 2 16, and the inside of the connecting block 2 16 is fixedly connected to the outer wall of the shear blade 17.

[0033] Specifically, during the angle adjustment process of the equipment, the operator starts the motor 6. When the motor 6 is started, its output end drives the gear 1 7 to rotate, and the gear 2 8 that cooperates with the gear 1 7 will also rotate synchronously under the drive of the gear 1 7. During the rotation of the gear 2 8, it will play a conduction role through the connecting block 1 9, and then drive the shear blade 17 inside the connecting block 2 16 to rotate front and back. At the same time, the electric telescopic rod 10 is started. When the electric telescopic rod 10 is started, its output end starts to drive the rack 11 to move. In this process, the gear three 12 is used to convert the linear motion into rotational motion, so that the rotational motion can further drive the bevel gear column 14 to rotate through the connecting column 13. When the bevel gear column 14 rotates, it will drive the bevel gear column 2 15 that is meshed with it to rotate synchronously, and the rotation of the bevel gear column 2 15 will drive the shear blade 17 inside the connecting block 2 16 to rotate to the left and right sides, ultimately achieving the purpose of multi-angle adjustment, solving the problem that traditional equipment is difficult to adjust the tool in a targeted manner, thereby causing certain obstacles to the shearing of plastic boxes, and improving the efficiency of the equipment.

[0034] Reference Figure 4 A fixed block 21 is fixedly connected to one side of the working bin 2, and an electric telescopic rod 21 is fixedly connected to the inside of the fixed block 21. The output end of the electric telescopic rod 21 is fixedly connected to a connecting plate 20, and a connecting column 21 is fixedly connected to the top of the connecting plate 20. One side of the connecting column 21 is fixedly connected to the outer wall of the fan 22, and a guide ring 23 is slidably connected to the outer wall of the connecting column 21. The outer wall of the guide ring 23 is fixedly connected to the inner wall of the working bin 2. A collecting box 3 is provided on one side of the working bin 2, and the bottom of the collecting box 3 is fixedly connected to the top of the bottom plate 1, and a drawer 24 is slidably connected to the inside of the collecting box 3.

[0035] Specifically, after the device is used, the operator starts the fan 22. When the fan 22 is started, it will quickly generate a strong suction force. This suction force can suck the plastic debris scattered around the working bin 2 into the collection box 3. With the continuous action of the wind, the sucked plastic debris will fall into the inner wall of the drawer 24, thereby realizing the preliminary collection of the debris. At the same time, the electric telescopic rod 21 is started. When the electric telescopic rod 21 starts working, its output end will drive the connecting column 21 on the top of the connecting plate 20 to slide on the inner wall of the guide ring 23. The sliding of the connecting column 21 will drive the fan 22 to move synchronously, so that the fan 22 can play a role at different positions of the working bin 2, thereby fully absorbing the debris inside the working bin 2. When the debris inside the working bin 2 is fully absorbed, the operator will pull out the drawer 24 from the inside of the collection box 3 and pour the collected debris into a designated location for further processing or recycling. This solves the problem that traditional equipment can only clean debris in a single range. Such a cleaning method is prone to cleaning dead corners, thereby improving the cleaning efficiency of plastic debris inside the equipment.

[0036] Working principle: During the angle adjustment process of the equipment, the motor 6 is started, and the output end of the motor 6 is used to drive the gear 1 7 to rotate, thereby driving the gear 2 8 to rotate synchronously. During the rotation of the gear 2 8, the shear blade 17 inside the connecting block 2 16 is driven to rotate front and back through the connecting block 1 9. The electric telescopic rod 10 is started, and the output end of the electric telescopic rod 10 is used to drive the rack 11 to move, thereby using the gear 3 12 to convert the linear motion into rotational motion, and this rotational motion will drive the bevel gear column 1 14 to rotate through the connecting column 1 13. When the bevel gear column 1 14 rotates, it will drive the bevel gear column 2 15 to rotate synchronously, thereby The shear blade 17 inside the connecting block 2 16 is driven to rotate left and right to achieve the purpose of multi-angle adjustment. After the equipment is used, the fan 22 is started and the wind force generated by the fan 22 is used to suck the plastic debris inside the working bin 2 into the inside of the collection box 3 and fall into the inner wall of the drawer 24. At the same time, the electric telescopic rod 2 19 is started, and the output end of the electric telescopic rod 2 19 drives the connecting column 21 on the top of the connecting plate 20 to slide on the inner wall of the guide ring 23, thereby driving the fan 22 to move synchronously, so as to fully absorb the debris inside the working bin 2. After absorption, the drawer 24 is pulled out from the inside of the collection box 3, so that the debris is poured into the designated position.

[0037] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A high-efficiency air-cooled plastic box processing and shearing device, comprising a working chamber (2), characterized in that: A fixed block (5) is provided inside the working chamber (2), one side of the fixed block (5) is fixedly connected to a motor (6), the output end of the motor (6) is fixedly connected to a gear (7), one side of the gear (7) is provided with a gear (8), the gear (7) and the gear (8) are meshed, one side of the gear (8) is fixedly connected to a connecting block (9), the fixed block (5) is fixedly connected to an electric telescopic rod (10), the output end of the electric telescopic rod (10) is fixedly connected to a rack (11), the outer wall of the rack (11) is provided with Gear three (12), the rack (11) and the gear three (12) are meshed, the gear three (12) is fixedly connected with a connecting column one (13) inside, the outer wall of the connecting column one (13) is fixedly connected with a bevel gear column one (14), one side of the bevel gear column one (14) is provided with a bevel gear column two (15), the bevel gear column one (14) and the bevel gear column two (15) are meshed, one end of the bevel gear column two (15) is provided with a shearing blade (17), and a cleaning component is provided on one side of the working chamber (2), and the cleaning component is used to clean plastic debris.

2. The high-efficiency air-cooled plastic box processing and shearing device according to claim 1 is characterized in that: The cleaning assembly includes a fan (22), the outer wall of the fan (22) is arranged inside the working chamber (2), the outer wall of the connecting column 1 (13) is slidably connected to the inside of the connecting block 1 (9), and the outer wall of the bevel gear column 2 (15) is slidably connected to the inside of the connecting block 1 (9).

3. The high-efficiency air-cooled plastic box processing and shearing device according to claim 1 is characterized in that: A fixing plate (4) is fixedly connected to the top of the inner wall of the working chamber (2), and one side of the fixing plate (4) is fixedly connected to the outer wall of the fixing block (5).

4. The high-efficiency air-cooled plastic box processing and shearing device according to claim 1 is characterized in that: One end of the bevel gear column 2 (15) is fixedly connected to a connecting block 2 (16), and the interior of the connecting block 2 (16) is fixedly connected to the outer wall of the shear blade (17).

5. The high-efficiency air-cooled plastic box processing and shearing device according to claim 2, characterized in that: One side of the working chamber (2) is fixedly connected to a second fixing block (18), and the interior of the second fixing block (18) is fixedly connected to a second electric telescopic rod (19).

6. The high-efficiency air-cooled plastic box processing and shearing device according to claim 5, characterized in that: The output end of the second electric telescopic rod (19) is fixedly connected to a connecting plate (20), the top of the connecting plate (20) is fixedly connected to a second connecting column (21), and one side of the second connecting column (21) is fixedly connected to the outer wall of the fan (22).

7. The high-efficiency air-cooled plastic box processing and shearing device according to claim 6, characterized in that: The outer wall of the second connecting column (21) is slidably connected to a guide ring (23), and the outer wall of the guide ring (23) is fixedly connected to the inner wall of the working chamber (2).

8. The high-efficiency air-cooled plastic box processing and shearing device according to claim 7, characterized in that: A collection box (3) is provided on one side of the working chamber (2); the bottom of the collection box (3) is fixedly connected to the top of the bottom plate (1); and a drawer (24) is slidably connected inside the collection box (3).