Automatic punching robot for rubber triangular belt

Abstract

The utility model discloses an automatic punching robot for a rubber triangular belt. The automatic punching robot comprises a rack; the laser detector is arranged in the middle of the rack, and a through hole is formed in the middle of the laser detector; the rack is arranged outside the laser detector, the outer side of the rack is meshed with a gear, and the gear is connected with a driving motor; the track is arranged on the rack, and the track penetrates through the through hole; the conveying motors are arranged at the two ends of the track, one end of each conveying motor is connected with a bevel gear box, each bevel gear box is connected with at least two rolling wheels, and driven wheels are correspondingly arranged on the lower sides of the rolling wheels; the photoelectric detectors are arranged on the two sides of the laser detector, and the photoelectric detectors are arranged on the track; the support is arranged on one side of the tail end of the rail, a servo motor is arranged on the support, and a punch is arranged at the bottom of the servo motor. The automatic punching robot for the rubber belt has the characteristics of improving the production efficiency and the product quality and reducing the labor cost.

Description

Technical Field

[0001] The utility model relates to an automatic punching robot for a rubber triangular belt. Background Art

[0002] As a crucial transmission component in mechanical transmission systems, the perforation process for rubber V-belts directly impacts their heat dissipation performance and service life. Existing perforations for rubber V-belts are primarily performed manually, a traditional processing method still prevalent in the industry.

[0003] The current drilling process for rubber V-belts typically involves placing the belt on a workbench and marking the desired hole locations on the belt surface. The operator then uses a handheld punching tool or a simple mechanical punching device to punch holes one by one according to the markings. Finally, the quality of the holes is confirmed through visual inspection. This method is simple to operate and has low equipment investment costs.

[0004] However, existing rubber V-belt punching processes suffer from significant technical drawbacks. Because they rely entirely on manual labor, consistent punching position, depth, and angle are difficult to maintain. Differences in skill level between operators, particularly in mass production, can lead to inconsistent product quality. Even for the same operator, fatigue can affect precision after long hours of work. During manual punching, it's difficult to ensure identical spacing and diameter for each hole, and this inconsistency can impact product performance. The limitations of manual operation are particularly pronounced in applications requiring precise control of punching parameters.

[0005] More importantly, existing punching equipment lacks the ability to inspect the quality of the rubber belt itself. Before punching, it's impossible to effectively identify defects or flaws in the rubber belt, such as bubbles, cracks, and uneven thickness. Failure to detect these quality risks can lead not only to material waste but also to reduced performance of the final product. Furthermore, manual punching is slow, making it difficult to meet the demands of modern large-scale production. Operators must frequently change workpieces and adjust punching positions, a repetitive task that reduces efficiency and increases labor intensity.

[0006] Therefore, it is of great significance to develop a rubber V-belt punching machine with automated punching and quality inspection functions. This rubber V-belt punching robot needs to solve the problems of punching precision and accuracy, and at the same time have the ability to intelligently detect rubber belt defects, thereby improving production efficiency and product quality, reducing labor costs, and realizing intelligent and standardized production processes. Utility Model Content

[0007] The utility model aims to provide a rubber triangular belt automatic punching robot. The rubber belt automatic punching robot has the characteristics of improving production efficiency and product quality and reducing labor costs.

[0008] The above technical objectives of the present invention are achieved through the following technical solutions:

[0009] A rubber V-belt automatic punching robot comprises: a frame; a laser detector arranged in the middle of the frame, with a through hole provided in the middle of the laser detector; a rack arranged outside the laser detector, with a gear meshing on the outer side of the rack, and the gear being connected to a drive motor; a track arranged on the frame, and the track passing through the through hole; a conveying motor arranged at both ends of the track, with one end of the conveying motor connected to a bevel gear box, which is connected to at least two rollers, and the lower sides of the rollers are correspondingly provided with driven wheels; photoelectric detectors arranged on both sides of the laser detector, and the photoelectric detectors are arranged on the track; a bracket arranged on one side of the end of the track, with a servo motor provided on the bracket, and a punch provided at the bottom of the servo motor.

[0010] The utility model is further configured as follows: a waste trough is provided on the bracket for collecting waste generated by punching.

[0011] The utility model is further configured as follows: two or more punches are provided, which are adjusted accordingly according to the rubber V-belts that need to pass through the track.

[0012] The utility model is further configured as follows: a driving motor drives the gear to rotate, thereby driving the laser detector to rotate, so as to detect the rubber V-belt passing through the through hole.

[0013] The utility model is further configured such that the rubber V-belt is driven to move by friction between the roller and the driven wheel.

[0014] The utility model is further configured as follows: a photoelectric detector is used to detect whether the rubber V-belt has an offset position.

[0015] The utility model is further configured such that the servo motor can drive the punch to press downward, thereby punching holes in the rubber triangular belt.

[0016] The utility model is further configured such that: a laser detector detects hidden defects and flaws of the rubber V-belt, and the entire machine is shut down after an abnormality is detected.

[0017] The utility model is further configured as follows: conveying motors and rollers are provided at both ends of the track to improve the moving efficiency and maintain the tension of the rubber V-belt.

[0018] In summary, the present invention has the following beneficial effects:

[0019] The rubber V-belt automated punching robot described in this application detects defects in the rubber V-belt passing through the through-holes by setting up a laser detector, and cooperates with the photoelectric detectors on both sides to monitor the offset position of the rubber belt in real time. It stops the machine in time when an abnormality is found, effectively avoiding the punching of rubber belts with quality problems. The device uses a conveying motor to drive the roller and the driven wheel to convey the rubber belt. The structure arranged symmetrically on both sides keeps the rubber belt in a tensioned state during the movement, improving the stability and accuracy of the conveying. The servo motor on the end bracket controls the punch to perform precise punching, and a waste trough is provided to collect the waste generated by the punching. The overall structure is compact and the movement is coordinated. Compared with the existing method that relies entirely on manual operation, the utility model realizes the automation and intelligence of the rubber belt punching process, which not only improves production efficiency, but also ensures the consistency of product quality through the online detection function, while reducing the intensity of manual operation. It has significant practical value and promotion and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of an embodiment;

[0021] Figure 2 It is a side structural schematic diagram of an embodiment.

[0022] Figure numerals: 1. Frame; 2. Laser detector; 3. Through hole; 4. Rack; 5. Gear; 6. Drive motor; 7. Track; 8. Conveying motor; 9. Bevel gear box; 10. Roller; 11. Driven wheel; 12. Photoelectric detector; 13. Bracket; 14. Servo motor; 15. Punch; 16. Waste trough. DETAILED DESCRIPTION

[0023] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0024] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or to implicitly indicate the quantity of the technical features indicated. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of the features.

[0025] In the description of this utility model, "plurality" means two or more, unless otherwise clearly defined. In this utility model, unless otherwise clearly defined and defined, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to the specific circumstances.

[0026] The present invention will be described in further detail below with reference to the accompanying drawings.

[0027] like Figure 1 、 Figure 2 As shown, a rubber V-belt automated punching robot includes a frame 1. A laser detector 2 is disposed in the center of the frame 1. A through-hole 3 is provided in the center of the laser detector 2. A rack 4 is disposed outside the laser detector 2. A gear 5 is meshed with the outer side of the laser detector 2. A drive motor 6 is connected to the gear 5, which rotates the gear 5 and, in turn, the laser detector 2. The robot inspects the rubber V-belt passing through the through-hole 3, primarily to detect hidden defects and flaws. Upon detecting an abnormality, the entire machine shuts down.

[0028] The frame 1 is also provided with a track 7. The track 7 can be used for the rubber V-belt to pass through. The track 7 passes through the through hole 3, so that the rubber V-belt can pass through the through hole 3 in sequence for detection when moving.

[0029] Correspondingly, a conveyor motor 8 is installed at each end of the track 7. One end of the conveyor motor 8 is connected to a bevel gear box 5. The bevel gear box 5 is connected to at least two rollers 10. Correspondingly, a driven pulley 11 is installed below each roller 10. When the rubber V-belt passes between the rollers 10 and the driven pulley 11, friction drives the rubber V-belt. The installation of the conveyor motor 8 and rollers 10 on both sides improves movement efficiency and maintains the tension of the rubber V-belt.

[0030] Furthermore, photoelectric detectors 12 are provided on both sides of the laser detector 2. The photoelectric detectors 12 are provided on the track 7 so that the rubber V-belt passing through is detected by the photoelectric detectors 12, thereby determining whether the rubber V-belt is offset.

[0031] One side of the end of the track 7 is also provided with a bracket 13. A servo motor 14 is provided on the bracket 13. A punch 15 is provided at the bottom of the servo motor 14. The servo motor 14 can drive the punch 15 to press down, thereby punching the rubber V-belt.

[0032] Optimally, a waste trough 16 is also provided on the bracket 13. The waste material punched out enters the waste trough 16 and is collected.

[0033] It should be noted that two or more punches 15 can be provided, and they can be adjusted accordingly according to the rubber V-belt that the track 7 needs to pass through.

[0034] The rubber V-belt automatic punching robot provided by the present invention detects defects in the rubber V-belt passing through the through hole 3 by setting a laser detector 2, and cooperates with the photoelectric detectors 12 on both sides to monitor the offset position of the rubber belt in real time. When an abnormality is found, the machine is stopped in time, effectively avoiding the punching of rubber belts with quality problems. The rubber belt is conveyed by using a conveying motor 8 to drive the roller 10 in cooperation with the driven wheel 11. The structure arranged symmetrically on both sides keeps the rubber belt in a tensioned state during movement, thereby improving the stability and accuracy of the conveying. The servo motor 14 on the end bracket 13 controls the punch 15 to perform precise punching, and a waste trough 16 is provided to collect the waste generated by the punching. The overall structure is compact and the movement is coordinated. Compared with the existing method that relies entirely on manual operation, the present invention realizes the automation and intelligence of the rubber belt punching process, which not only improves production efficiency, but also ensures the consistency of product quality through the online detection function, while reducing the intensity of manual operation.

[0035] This specific embodiment is merely an explanation of the present invention and is not a limitation of the present invention. After reading this specification, those skilled in the art may make non-creative modifications to the present embodiment as needed. However, as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. A rubber triangular belt automatic punching robot, characterized in that: include: frame; A laser detector is arranged in the middle of the frame, and a through hole is provided in the middle of the laser detector; A rack is provided outside the laser detector, a gear is meshed on the outside of the rack, and the gear is connected to a drive motor; A rail provided on the frame, the rail passing through the through hole; A conveying motor is provided at both ends of the track, one end of the conveying motor is connected to a bevel gear box, the bevel gear box is connected to at least two rollers, and the lower side of the roller is correspondingly provided with a driven wheel; Photoelectric detectors are arranged on both sides of the laser detector, and the photoelectric detectors are arranged on the track; A bracket is arranged at one side of the end of the track, a servo motor is arranged on the bracket, and a punch is arranged at the bottom of the servo motor.

2. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The bracket is provided with a waste trough for collecting waste generated by punching.

3. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The punches are provided with two or more punches, which are adjusted accordingly according to the rubber V-belts that need to pass through the track.

4. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The driving motor drives the gear to rotate, and further drives the laser detector to rotate, so as to detect the rubber V-belt passing through the through hole.

5. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The rubber V-belt is driven to move by friction between the roller and the driven wheel.

6. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The photoelectric detector is used to detect whether the rubber V-belt is offset.

7. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The servo motor can drive the punch to press down, thereby punching holes in the rubber V-belt.

8. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The laser detector detects hidden defects and flaws of the rubber V-belt and shuts down the entire machine upon detecting an abnormality.

9. The rubber V-belt automatic punching robot according to claim 1, characterized in that: The conveying motor and the roller are provided at both ends of the track to improve the moving efficiency and keep the rubber V-belt in a tensioned state.

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