Carbonized material storage hopper

Abstract

The utility model relates to the technical field of carbonized materials, and discloses a carbonized material storage hopper which comprises rotating shafts symmetrically and rotatably connected to the right side wall of a supporting plate, and the left ends of the rotating shafts penetrate through and extend to the left side of the supporting plate; the half gear is fixedly connected to the right end of the rotating shaft; the toothed plate is slidably connected to the right side wall of the supporting plate, and the two sides of the toothed plate are engaged with the half gears; the smashing rod is fixedly connected to the right side wall of the toothed plate, and the right end of the smashing rod extends into the discharging opening; and the driving mechanism is arranged on the supporting plate and the rotating shaft. When a discharge port starts to output carbonized materials, a power supply of a motor is turned on, a driving mechanism is linked with two half gears to synchronously rotate in the same direction, when gear teeth on the left half gear rotate to the right side and the half gears are meshed with a toothed plate, the toothed plate is driven to move downwards, and similarly, when gear teeth on the right half gear rotate to the left side, the toothed plate moves upwards, and the carbonized materials are output. The two half gears continuously rotate to cause the toothed plate to move up and down in a reciprocating manner, and the tamping rod tamps up and down in the discharge port, so that the carbonized material is prevented from being blocked at the discharge port, and the discharge speed is increased.

Description

Technical Field

[0001] The utility model relates to the technical field of carbonized materials, in particular to a carbonized material storage hopper. Background Art

[0002] The carbonization process involves the gradual dry distillation of carbon materials, gradually driving out volatile components from the molding material from low to high temperatures, and initially forming the basic pore structure of the carbon. Maintaining a stable temperature gradient within the furnace during the carbonization process is crucial for producing high-quality products. The processed carbonized material is stored in a hopper. Qualified material in the carbonized material storage hopper is hoisted to a position above the activation furnace and fed via an overhead conveyor into the charging hopper at the top of the Spree activation furnace for further processing.

[0003] During the process of loading and unloading the carbonized material stored in the hopper onto the belt, the existing discharge port is small in diameter, and the carbonized material is easy to block the discharge port during discharge. The staff needs to clean the discharge port frequently, which is time-consuming and labor-intensive, and is not conducive to improving the efficiency of carbonized material discharge and processing. Utility Model Content

[0004] (1) Technical problems solved

[0005] In response to the shortcomings of the existing technology, the utility model provides a carbonized material storage hopper, which has the advantage of avoiding discharge blockage and solves the problem that the discharge port of the existing hopper has a small diameter and the carbonized material is easy to block the discharge port during discharge, requiring staff to clean it frequently, thereby reducing the discharge efficiency of the carbonized material and subsequent processing efficiency.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a carbonized material storage hopper, comprising a main body component, the main body component comprising:

[0008] A hopper, the top of which is connected with a feed port;

[0009] A discharge port, connected to the bottom of the hopper;

[0010] The hopper and the discharge port are provided with an anti-blocking component, which includes:

[0011] A support plate is provided between the support legs on one side of the hopper;

[0012] A rotating shaft is symmetrically and rotationally connected to the right side wall of the support plate, and the left end of the rotating shaft passes through and extends to the left side of the support plate;

[0013] a half gear fixedly connected to the right end of the rotating shaft;

[0014] a tooth plate, slidably connected to the right side wall of the support plate, with both sides of the tooth plate meshing with the half gears;

[0015] A tamping rod is fixedly connected to the right side wall of the tooth plate, and the right end of the tamping rod extends into the discharge port;

[0016] The driving mechanism is arranged on the support plate and the rotating shaft.

[0017] Preferably, the driving mechanism includes:

[0018] A motor is provided on the left side wall of the support plate, and an output shaft of the motor is rotatably connected to the support plate;

[0019] A driving gear, fixedly connected to the outside of the motor output shaft;

[0020] The driven gear is symmetrically and fixedly connected to one end of the rotating shaft located on the left side of the support plate at two locations, and the driven gear is meshed with the driving gear.

[0021] Preferably, a scraper plate is symmetrically provided on the outer side of the top end of the tamping rod.

[0022] Preferably, a dovetail block is fixedly connected to the left side wall of the tooth plate, a dovetail groove is provided on the right side wall of the support plate, and the dovetail block is slidably connected to the dovetail groove.

[0023] Preferably, the motor and the hopper are provided with a scraping mechanism, and the scraping mechanism comprises:

[0024] A bracket, fixedly connected to a support leg on one side of the bottom end of the hopper close to the motor;

[0025] a worm, rotatably connected to the bracket, the worm passing through the bracket;

[0026] A pulley is provided on the motor output shaft and the worm, and the motor output shaft and the worm are connected through the pulley;

[0027] a worm wheel, rotatably connected to the outer side wall of the discharge port and meshing with the worm;

[0028] A connecting portion, arranged at the bottom of the worm gear;

[0029] A scraper rod is arranged on the top of the connecting portion, and the scraper rod is slidably connected to the hopper and the inner side wall of the discharge port.

[0030] Preferably, the scraper plate is arranged at an angle.

[0031] (3) Beneficial effects

[0032] Compared with the prior art, the present invention provides a carbonized material storage hopper with the following beneficial effects:

[0033] This storage hopper has the advantage of preventing discharge blockage. When the discharge port begins to discharge carbonized material, the staff turns on the power of the motor, and the drive mechanism links the two half-gears to rotate synchronously in the same direction. When the teeth on the left half-gear rotate to the right, the half-gear engages with the toothed plate, driving the toothed plate downward. Similarly, when the teeth on the right half-gear rotate to the left, the toothed plate moves upward. The continuous rotation of the two half-gears causes the toothed plate to move up and down, and the tamping rod tamps up and down in the discharge port, preventing the carbonized material from clogging the discharge port and increasing the discharge speed. This solves the problem of the existing hopper discharge port having a small diameter, which easily blocks the discharge port during discharge, requiring staff to frequently clean it, thereby reducing the discharge efficiency of the carbonized material and subsequent processing. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] Figure 1 This is a schematic diagram of the structure of the utility model;

[0035] Figure 2 This is a left-side structural diagram of the anti-blocking component in the present invention;

[0036] Figure 3 This is a schematic diagram of the cross-sectional structure of the hopper in the present utility model from the right side;

[0037] Figure 4 This is a schematic diagram of the scraping mechanism structure in the present utility model;

[0038] Figure 5 It is a schematic diagram of the cross-sectional structure of the support plate in the present invention when viewed from above.

[0039] In the picture:

[0040] 1. Main assembly; 11. Hopper; 12. Feed inlet; 13. Discharge outlet;

[0041] 2. Anti-blocking assembly; 21. Support plate; 22. Rotating shaft; 23. Half gear; 24. Tooth plate; 241. Dovetail block; 242. Dovetail groove; 25. Ramming rod; 251. Scraper plate; 26. Driving mechanism; 261. Motor; 262. Driving gear; 263. Driven gear; 27. Scraper mechanism; 271. Bracket; 272. Worm; 273. Pulley; 274. Worm wheel; 275. Connecting part; 276. Scraper rod. DETAILED DESCRIPTION

[0042] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0043] Example 1

[0044] See Figure 1-5 , a carbonized material storage hopper includes a main body component 1, the main body component 1 includes: a hopper 11, a top of which is connected to a feed port 12; a discharge port 13, which is connected to the bottom of the hopper 11; an anti-blocking component 2 is provided on the hopper 11 and the discharge port 13, and the anti-blocking component 2 includes: a support plate 21, which is arranged between the support legs on one side of the hopper 11; a rotating shaft 22, which is symmetrical and rotatably connected to the right side wall of the support plate 21, and the left end of the rotating shaft 22 passes through and extends to the left side of the support plate 21; a half gear 23 is fixedly connected to the right end of the rotating shaft 22; a tooth plate 24 is slidably connected to the right side wall of the support plate 21, and both sides of the tooth plate 24 are meshed with the half gear 23; a tamping rod 25, which is fixedly connected to the right side wall of the tooth plate 24, and the right end of the tamping rod 25 extends into the discharge port 13; a driving mechanism 26 is arranged on the support plate 21 and the rotating shaft 22. The drive mechanism 26 comprises a motor 261 mounted on the left side wall of the support plate 21, with the output shaft of the motor 261 rotatably connected to the support plate 21; a driving gear 262 fixedly connected to the exterior of the output shaft of the motor 261; and driven gears 263 symmetrically and fixedly connected to two ends of the rotating shaft 22 on the left side of the support plate 21, with the driven gears 263 meshing with the driving gear 262. A scraper plate 251 is symmetrically disposed on the outer side of the top end of the tamping rod 25.

[0045] During use, the staff puts the carbonized material into the hopper 11 from the feed port 12 for storage, and the discharge port 13 outputs the carbonized material for subsequent use. When the carbonized material is discharged, the anti-blocking component 2 prevents the discharge port 13 from being blocked: when the discharge port 13 starts to output the carbonized material, the staff turns on the power of the motor 261 in the drive mechanism 26, and the drive mechanism 26 links the two half gears 23 to rotate synchronously in the same direction: the motor 261 drives the driving gear 262 to rotate, and the driven gears 263 on both sides of the driving gear 262 mesh with each other at the same time. The two half-gears 23, which are connected to the driven gear 263 by the rotating shaft 22, rotate simultaneously. When the gear teeth on the left half-gear 23 rotate to the right, the half-gear 23 engages with the toothed plate 24, driving the toothed plate 24 downward. Similarly, when the gear teeth on the right half-gear 23 rotate to the left, the toothed plate 24 moves upward. The continuous rotation of the two half-gears 23 causes the toothed plate 24 to reciprocate up and down, and the tamping rod 25 tamps up and down in the discharge port 13, preventing the carbonized material from clogging at the discharge port 13 and increasing the discharge speed. As the tamping rod 25 tamps up and down, the scraper plate 251 at the top of the tamping rod 25 moves up and down with the tamping rod 25, scraping the carbonized material in the hopper 11 to the lower discharge port 13, improving the discharge efficiency of the carbonized material.

[0046] Example 2

[0047] On the basis of the first embodiment, an auxiliary function is added.

[0048] See Figure 1-5 A dovetail block 241 is fixedly connected to the left side wall of the tooth plate 24 , and a dovetail groove 242 is opened on the right side wall of the support plate 21 , and the dovetail block 241 is slidably connected to the dovetail groove 242 . The motor 261 and the hopper 11 are provided with a scraper mechanism 27, which includes a bracket 271 fixedly connected to a side leg at the bottom end of the hopper 11 near the motor 261; a worm 272 rotatably connected to the bracket 271 and extending through the bracket 271; a pulley 273 provided on the output shaft of the motor 261 and the worm 272, with the output shaft of the motor 261 and the worm 272 being transmission-connected via the pulley 273; a worm wheel 274 rotatably connected to the outer wall of the discharge port 13 and meshing with the worm 272; a connecting portion 275 provided at the bottom of the worm wheel 274; and a scraper rod 276 provided at the top of the connecting portion 275, which is slidably connected to the hopper 11 and the inner wall of the discharge port 13. The scraper plate 251 is provided at an angle.

[0049] When the tooth plate 24 is affected by the half gear 23 to move back and forth up and down, the dovetail block 241 on the tooth plate 24 slides in the dovetail groove 242. The arrangement of the dovetail groove 242 and the dovetail block 241 improves the stability of the tooth plate 24 during movement and the normal use of the tamping rod 25. When the tamping rod 25 tamps the material, the scraper mechanism 27 scrapes the carbonized material on the inner wall of the hopper 11 and the discharge port 13 to prevent the carbonized material from accumulating on the inner wall and affecting the processing speed: when the motor 261 is started, the worm 272 connected to the output shaft of the motor 261 through the pulley 273 rotates along with the motor 261, and the worm gear 274 meshing with the worm 272 drives the connecting part 275 to rotate. The scraper rod 276 on the connecting part 275 rotates along the inner wall of the hopper 11 and the discharge port 13 to scrape the carbonized material on the inner wall of the hopper 11 and the discharge port 13 to prevent the carbonized material from accumulating on the inner wall and affecting the normal use of the tamping rod 25. The inclined design of the scraper plate 251 reduces the friction force of the tamping rod 25 moving upward and extending into the carbonized material, and facilitates the scraper plate 251 to drive the carbonized material to move to the discharge port 13 without affecting the use of the scraper rod 276.

[0050] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A carbonized material storage hopper, comprising a main body component (1), wherein the main body component (1) comprises: A hopper (11) having a feed port (12) extending through the top thereof; A discharge port (13) is connected to the bottom of the hopper (11); The invention is characterized in that: an anti-blocking component (2) is provided on the hopper (11) and the discharge port (13), and the anti-blocking component (2) comprises: A support plate (21) is provided between the support legs on one side of the hopper (11); A rotating shaft (22) is symmetrically and rotationally connected to the right side wall of the support plate (21), and the left end of the rotating shaft (22) passes through and extends to the left side of the support plate (21); A half gear (23) is fixedly connected to the right end of the rotating shaft (22); a tooth plate (24) slidably connected to the right side wall of the support plate (21), with both sides of the tooth plate (24) meshing with the half gear (23); A tamping rod (25) is fixedly connected to the right side wall of the tooth plate (24), and the right end of the tamping rod (25) extends into the discharge port (13); The driving mechanism (26) is arranged on the support plate (21) and the rotating shaft (22).

2. A carbonized material storage hopper according to claim 1, characterized in that: The driving mechanism (26) comprises: A motor (261) is arranged on the left side wall of the support plate (21), and an output shaft of the motor (261) is rotatably connected to the support plate (21); A driving gear (262) is fixedly connected to the outside of the output shaft of the motor (261); The driven gear (263) is symmetrically and fixedly connected to one end of the rotating shaft (22) located on the left side of the support plate (21) at two locations, and the driven gear (263) is meshed with the driving gear (262).

3. The carbonized material storage hopper according to claim 2, characterized in that: A scraper plate (251) is symmetrically arranged on the outer side of the top end of the tamping rod (25).

4. The carbonized material storage hopper according to claim 3, characterized in that: A dovetail block (241) is fixedly connected to the left side wall of the tooth plate (24), a dovetail groove (242) is opened on the right side wall of the support plate (21), and the dovetail block (241) is slidably connected to the dovetail groove (242).

5. The carbonized material storage hopper according to claim 4, characterized in that: The motor (261) and the hopper (11) are provided with a scraping mechanism (27), and the scraping mechanism (27) comprises: A bracket (271) is fixedly connected to a leg on one side of the bottom end of the hopper (11) close to the motor (261); a worm (272) rotatably connected to the bracket (271), wherein the worm (272) passes through the bracket (271); A pulley (273) is provided on the output shaft of the motor (261) and the worm (272), and the output shaft of the motor (261) and the worm (272) are connected in transmission via the pulley (273); a worm wheel (274) rotatably connected to the outer wall of the discharge port (13) and meshing with the worm (272); A connecting portion (275) is provided at the bottom of the worm gear (274); A scraper rod (276) is provided on the top of the connecting portion (275), and the scraper rod (276) is slidably connected to the hopper (11) and the inner side wall of the discharge port (13).

6. The carbonized material storage hopper according to claim 5, characterized in that: The scraper plate (251) is arranged in an inclined manner.

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